index HONDA CR-V 1997 RD1-RD3 / 1.G Owner's Guide

Clutch
lllustrated Index (cont'dl
2ND/4TH CLUTCH
[*
CLUTCH PLATESStendard thickness:2.00 mm {0.079 in)
CLUTCH
OISC SPRING
I
I2ND CLUTCH
CLUTCH PISTON
sPl
I
Repl6ce.
uoavE nr"
CLUTCH PLATESStandard thicknesai2.00 mm {0.079 inl
SNAP RING
14-214
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Differential
lllustrated Index
'lWD:
SET RING, 80 mmSelective part
10 x 1.0 mm103 N.m (10.5 kgt.m,?5.9 tbtftl
FINAL ORIVEN GEARlnspect for excessive wear,Install in this direction.
BALL BEARINGInspect for rough
DIFFERENTIAI.CARRIERlnspect for cracks.
TRANSFER SHAETDNlvE GEARInspect for excessive
SPEEDOMETERDRIVE GEARInstall in thisdirection.
SNAP RINGInstall in thisdirection.
BALL BEARINGInspect for rough movement,
14-222
2WDl
SET nlNG, 80 mmSel6ctive part
A,U
,gBc
10 x 1.0 mm103 N.m {10.5 kg[.m,75.9 tbt.ftlLeft-hand threads
FINAL ORIVEN GEARInspect for excessive wear,Install in thls direction.
BALL BEABINGInspect for rough
DIFFERENTIAI.CARRIERInspect for cracks.
ROLLER,5 x 10 mm
SPEEDOMETERDRIVE GEARInstall in thisdirection.
SNAP RINGInstall in thisdirection.
BALL BEARING
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Transfer Assembly
lllustrated Index
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Differential
Rear Differential
Special Tools .......... ...........15-2
Description
Rear Differential ................................. 15-4
Hydraulic Flow ............ ,.. 15-6
Real-time 4WD-Dual Pump System
Troub|eshootin9 ................................. 15-10
Rear Differential Assembly
Troubleshooting ................................. 15-13
Maintenance
Differential Fluid ........... . 15-14
Rear Differential Assembly
lllustrated Index .......... .. 15-15
Removal/lnstallation .... 15-16
Differential Carrier Assembly
Leak Repair .................... 15-18
OilSeals
Replacement ...,................................... 15-19
Rear Differential Assembly
Disassembly ..........,......., 15-20
Reassembly .................... 15-23
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Rear Differential Assembly
lllustrated Index
O.RINGReplace.
6xl.0m12 N.m (1.2 kgf m,8.7 lbt'ftl
BACK-UP RING
COMPANION FLANGE
CLUTCH HUB/PLATES/DISCS
DIFFERENNAL CLUTCHASSEMBLY
DOWEL PINS
OIL PUMP DRIVESHAFT
LOCKNUT, 24 mmReplace.118 N.m (12.0 kgtm.87 rbt ft)
OIL SEALReplace.
PRESSURE PLATE
THBUST NEEDLEAEARING""t",at\(
'd'
CLUTCH GUIDE
OIL PUMPPIN
e
MAGNET
6x1.0mm12 N.m 11.2 kgt'm,8.7 lbf'ft|
OIL STRAINER
15-15
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Steering
Special Toofs ............. 17-2
Component Locations
Index ................ ....... 17-3
Troubleshooting
General Troubleshooting ................ 1 7-4
Noise and Vibration ......................... 17-8
Fluid Leaks ............. 17-10
Inspection and Adiustment
Steering Operation .......................... 17-12
Power Assist Check
With Vehicle Parked ....................
Steering Linkage and Gearbox .......
Pump Belt
Rack Guide Adjustment ...................
Fluid Rep|acement ...................,,.,....
Pump Pressure Check .................,,...
*Steering Wheel
Removal ................. 17-18
*Steering Column
Removal/lnstallation ................ ....... 17 -2O
lnspection .............. 17-21
Steering Lock Replacement ............ 17 -22
Power Steering Hoses, Lines
Ffuid Leakage Inspection ................. 17 -23
Repfacement .......... 17-23
Power Steering Pump
Repfacement .......... 17-24
Disassembly ...........17-25
fnspection .............. 17-26
Reassembly ............ 17-28
Power Steering Gearbox
Removal ................. 17-31
Disassembly ........... 17-34
Reassembly ............ 17-40
Ball Joint Boot Replacement .......... 17-50
Installation ............. 17-51
17-12
17-13
17-14
l7-15
17-15
17-16
Disassembly/Reassembly............... 17-18
4'%/b.......... -r'-7--a/
SUPPLEN\EN AL RES\RA(N SYSTES{ (SRS\
This model has an SRS which includes a driver's airbag in the steering wheel hub. a passenger's airbag in the dashboardabove the glove box ('97 - 00 models), and seat belt tensioners in the seat belt retractors ('98 - 00 models). Informationnecessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contentspage include, or are located near, SBS components. Servicing. disassembling or replacing these items will require specialprecautions and tools, and should only be done by an authorized Honda oearer.
To avoid rendering the SRS inoperative, which could lead to peFonal iniury or death in the event of a sevore trontalcollision. allSRS service work must be performod by an authorized Honda dealer.lmproper service procedurgs, including incorrect removal and installalion of the SRS, could lead to personal iniurycaused by unintontional deployment of th€ airbags {'97 - 00 models), and seat belt tensioners ('98 - 00 modelsl.Do not bump the SRS unit. Otherwise, the system may lail in case ot a collision, or the airbags may deploy when theignition switch is ON (lll.
SRS electrical wiring harnesses are identitied by yellow colof coding. Ralated components are located in the steeringcolumn, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-trical test equipment on these cilcuits,
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Diagnostic Trouble Code (DTC)
Troubleshooting Index
This operation can also be done with the Honda pGM Teste..
*: lf DTcs 11-18 {wheel sensor codes) were detected the last time the vehicle was driven, the ABs indicator wi

stav onuntil the ignition switch is turned ON (ll), and the control unit confirms that the wheel sensors are OK,
19-40
DTC3R DIAGNOSIS/SYMPTOM
DETECTION TIMING
PROBLEM
LOCATION
REFER
TO
PAGE
Io
<=EXzd
8 EE
93gl (J
4,,to 2Ee2
B8
2=
ET63
No
DTC
OFFABS indicator does not come on.19,4'l
ONABS indicator does not go off. (No DTC)19-43't1
oN*Wheel sensor {open/short to body ground/short topower)oooo
FR
19-45
13FL't5RR
17RL
12
oN*Wheel sensor/Pulser (chipped pulser gearlelectrical
notse,ooo
FR
19-45
't4FL
RR
18RL
31
ONSolenoid (open/short to body ground/short topower/stuck)ooo
FR-IN
19-47
32FR-OUT
FL.IN
34FL-OUT
RB-IN
36RR-OUT
37RL-IN
38RL.OUT
ONMotor lockoo19-49
ONMotor stuck OFFoo19-49
53ONMotor stuck ONo19-49
54ONMain relay stuck OFFoooia_at
6lONlgnition voltage (low voltage/high voltage)oooo'19-54
81ONoooo19-55
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Body
Bumpers
Front Bumper Removal and
fnstaflation .........20-72
Rear Bumper Removal and
fnstaflation .........20-74
'Dashboard
lnstrument Panel Removal and
lnstallation .........20-47
Driver's Dashboard Lower Cover and
Knee Bolster Removal and
Installation .........20-48
Glove Box Removal and
lnstallation .........20-49
Center Pocket Removal and
lnstallation .........20-49
Center Dashboard Lower Cover
Removal and lnstallation ............ 20-50
Center Panel Removal and
lnstallation .........20-50
Power Window Switch Removal and
lnstallation .........20-51
Center Air Vent Removal and
lnstallation .........20-51
Side Air Vent Removal and
fnstallation .........20-52
Side Defogger Trim Removal and
fnstallation .........20-52
Dashboard Removal and
lnstallation .........20-53
Dashboard Frame Replacement ..... 20-55
Doors
Component Location Index
Front Door ,,...,,,,20-2
Rear Door ...........20-4
Tailgate Door ................................ 20-6
Fenderwell
Front Wheelwell Protector
Replacement .....20-89
Inner Fender Replacement .,.....,.,.... 20-89
Rear Wheelwell Protectol
Replacement .....20-90
Fuel Pipe Protector Replacement ... 20-90
Rear Air Outlet Replacement .......... 20-91
*Frame Repair Chart .............................. 20-106
Front Grille
Repf acement .........20-77
Glass
Component Location Index ............ 20-29
Hood
Replacement ......,,,20-75
Adjustment ............20-76
*lnterior Trim
Component Location Index ............ 20-40
Mirrors
Component Location Index .........,,, 20-26
Moldings
Roof Molding Replacement ............ 20-84
Door Moldings Replacement .......... 20-85
Openers
Component Location Index ............ 20-92
Rear Hatch Glass
Replacement .........20-74
Disassembly and Reassembly ........ 20-79
Adiustment ............20-81
Rear Weatherstrip Replacement .... 20-83
Seats
Component Location Index ............ 20-56
Side Sill Panel
Repfacement .........20-87
Spare Tire Cover
Emblem Installation ........................ 20-88
Sub-frame ..................20-104
Wiper/Washer
Component Location lndex ,,,,,....... 20-97
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Doors
Component Location Index
Front Door:
NOTE: Refertothe 1997 Series Honda CR-V Body Repair Manual (P/N 61S1030) forfrontdoor removat.
ffi
*Y
lPOWER DOOR LOCKCONTROL UNIT
t\q
efl-Nr2
/ *-8
ARMREST
OOOR CHANNEL TAPE
INNERW€ATHERSTRIP
v
MIRROR MOUNTCOVER
----s-re
"\-,-.*
€fl
FRONT DOORPosition Adjustment,page 20-22
FRONT DOOR PANELRemoval and lnstallation, page 20,7
OUTER MOLDING
PLASTICCOVER
,.r=R
\//
::r
HINGE
20-2
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Doors
Gomponent Location Index (cont'dl
Rear Door:
NOTE: Refertothe 1997 Series Honda CR-V Bodv RepairManual (P/N 6151030) for rear door removal.
INNER WEATHERSTRIPOUTER MOLOING
DOOR PROTECTION
ARMREST
REAR DOOR('97 -98 models)
HINGE
REAR DOOR PANEL1'99 - 00 models)Removal and Installation,page 20 '11
@
ARMRESTBRACKET
Position Adiustment,page 20-22
tu4
dP
@
o
@
Bemoval and Installation,page 20-11
(Left side only,'97 - 98 models)
\
DOOR CHANNEL TAPE
FR,
)Ei
D\
\a
20-4
('99 - 00 models)
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