air con HONDA CR-V 1997 RD1-RD3 / 1.G Repair Manual

Ch€ck tor rn opon in tha wiioa(lGP lino.):1. Disconnectthe fuel inj€ctor andIAC valve connectors.2. Turn the ignition switch ON {ll}.3. Measure voltage betweenbody ground and ECM/PCMconn€ctor terminals B'l and89 individually.
- Repaii opon in th6 wirc{3lbetw.6n tho ECM/PCM (B1.
Bgl lnd tho PGM-FI mainroby.- Chock for poor connactionsor loo3€ wiJo3 at the PGM-FImain ralry.- T.st the PGM-FI mtin r.lay(soo p.ge 11-1871.
ls there battery voltage?
Chack for an opon in tho wire3
{PG, LG lino3l:1. Reconnect the luel iniectorand IAC valve connectors.2. Measure voltage betweenbody ground and ECM/PCMconnector terminals 82, 810,820 and 822 individually.
B.pair open in the wiroltlb.twocn tho ECM/PCM .ndG101 lloc.t6d rt th. thormoiathouingl that had mo.e than 1 .0 V.
lsthere lessthan 1.0 V?
Chock for a shon in the wira3
{VCCI, VCC2 lin..l:Measure voltage between bodyground and ECM/PCN4 connectorterminals C19 and C28 individuallv.Chock lor a short in r s€nsor:While measuring voltagebetwoen body ground and ECM/PCM connector terminals C19and C28 individually, disconneclthe 3P connector ol each sensorone at time:
. TP sensor. Fueltank pressure sensor
ls there approx.5 V?
Rooair ahort in tho wire b€twoentho MAP sen3or. TP sensor, Fuel
tank Dreaaure Sonsor and theECM/PCM tC19, C28).
ls there approx. 5 V?
Sub3lhuio . known-good ECM/PCM .nd rcch6ck. lf tymptom/indic.tion go.3 away, rapl.ceth. original ECM/PCM.Replece the ronsor thtt hadapprox. 5 V.
(From page 11-86)
lcont'd)
r
28
I1011't317
19202123
vXv) iiP2rELlBLK)
IGPl(YEL/BLK)
ECM/FCM CONNECTOR A {25PI
Wire side of lemale terminals
(YEL/RED)
Wire side oflemale terminals
ECM/PCM CONNECTOR C {3'IP}
| 2i37Es/'t61718 192021\22
26272elE30 31
vcc2(YEL/BLUIktvccl
11-47
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PGM-FI System
Engine Control Module/Poweftrain Control Module (ECM/PCM) -'98 - 00 Models (cont'dl
NOTE:. When there is no Diagnostic Trouble Code IDTC) stored, the MIL will stay on iI the SCSservice connector is connected and the ignition switch is ON (ll).. lf this symptom is intermittent, check for:- An intermittent short in the wire between the ECM/PCM (A10) and the service checkconnoctor- An intermittent short in the wire between the ECM/PCM (At8l and the gaugeassemDty. See the OgD ll scan tool or Honda PGM Tester user's manuals for specific operatingrnstructions.
ECM/FCM CONNECTOF A {32P)
Wire side of femsle t6rminals
The Malfunction lndicator LamolMlll 3lays on or comes on aftertwo 3econds.
Check the Dirgnostic TroubloCod€ (DTCI:'1. Connect a scan tool or HondaPGM Tester.2. Turn the ignition switch ON (ll).3. Read the DTC with the scantool or Honda PGM Tester.
Go to troublGhooting procadura.(3€c prg€ l lS0l
check tho DTc by MIL indication:1. Turn the ignition switch OFF.2. Connect the SCS service con-nector to the service checkconnector,3. Turn the ignition switch ON (ll).
Ropair op.n ol Bhort in wirob.twe.n thc ECM/FCtrl (A21)
and D.i. Link Connoctor.Go to troublo3hootlng proc€-dur6. lt o pag. 11.6lrl
Does the MIL indicate any DTC?
Try to start the engine.
Sub3titute r known"good ECM/PCM .nd roch.ck. lt .ymptom/indic.tion gooa awsy, repl.cothe origin.l ECM/PCM.
Does the engine stan?
Check tor a 3hort in the wireISCS linel:1. Turn the ignition switch OFFand turn the ignition switchoN { ).2- Measure voltage betweenbody ground and the ECM/PCi, conneclor terminal A10.
Ropria ahort to body ground intho wi.c Mwe.n tho ECM/PCMlA10l and aarvic. check connsc-tor.
lTo page 1l-89)
11-88
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Check tor a short in the wire (MlL
linel:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM connector A (32P).
3. Turn the ignition switch ON (lli.
Repair short to body ground in
the wire b€twe.n the ECM/PCM
lA18) and tho MlL.
Substituto a known-good ECM/PCM .nd recheck. lf symptom/indication goo3 .way, replaceth€ original ECM/PCM.
(From page 11-88)
1-89
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PGM-FI System
Manifold Absolute Pressure (MAP) Sensor (cont'd)
[tn,t nn-] The scan tool indicates Diagnostic Trouble Code (DTC) P0108: A high voltage (low vacuum) problem in the|jg Manifold Absolute Pressure (MAP) sensor.
MAP SENSOR 3P CONNECTOR IC131I
Wire side of female terminals
vcclIYEL/RED}
PCM CONNECTOR D I16PI
JUMPER WIRE
sGlIGRN/WHTI
Wire side of lemale termin6ls
1
(To page 11,93)': '98 - 00 models
1-92
tcRN/wHrll IIRED/GRN|
The MIL has boen reported on.DTC m108 is slored.
Problem veritication:1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on, thenlet it idle.2. Check the MAP with the scantool.
Intermittent tailuro, system i3 OKat this time. Check tor ooor con-nections or loose wires at C131IMAP s6nsor) snd the ECM/rcM.
ls 101 kPa {760 mmHg,30 in.Hg),2.9 V or higher indicated?
Check Ior an open in the MAPsensor:1. Turn the ignition switch OFF.2. Disconnect the MAP sensor3P connector.3. lnstall a jumper wire betweenthe MAP sensor 3P connectorterminals No.3 and No.2.4. Turn the ignition switch ON {ll).5. Check the MAP with the scantool.
ls 10'l kPa (760 mmHg,30 in.Hg),2.9 V or higher indicated?
Check for an open in wire (SGlliDel:1. Remove the jumper wire.2. Measure voltage between theMAP sensor 3P connector ter-minals No. 1 and No- 2.
R6p.ir open in the wire betwoenthe ECM/PCM (D12, CTrl and theMAP sensor.
ls there approx. 5 V?
Check for an open in the wire(MAP line):1. Turn the ignition switch OFF.2. lnstall a iumper wire on thePCM connectors between D3and D12.3. Turn the ignition switch ON (ll).4. Check the MAP wirh the scantool.
Ropair opon in the wire betweenthe PCM {D3, .nd the MAP son-3('t.
ls 101 kPa 1760 mmHg, 30 in.Hg),2.9 V or higher indicated?
YES
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(From page 11-92)
Check for an open in the wire
{MAP linel:1. Turn the ignition switch OFF.
2. Install a jumPer wire on the
ECM/PCM connectors betlveen
C7 and C17.3. Turn the ignition switch ON (ll)
4. Check the MAP with the scan
tool.
Bopair op€n in the wi.es between
the ECM/PCM (c1?l and the MAP
5en30t.
ls 101 kPa (760 mmHg,30 in.Hg),
2.9 V or higher indicated?
Substitute a known'good ECM/
PCM and recheck. lf normal MAP
k indicated, replace the o.iginal
ECM/PCM,
I
(cont'd)
11-93
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The IAT Sensor is a temperature dependant resistor (thermistor). The resistance of the thermistor decreases as the intake
air temDerature increases as shown below
RESISTANCE IKOI
Intake Air Temperature (lAT) Sensor
1P0111 | ('97 model)The scan tool indicates Diagnostic Trouble code (DTC) P0111: A ranoe/performance problem in
the lntake Air TemDerature (lAT) Sensor circuit.
. 3' aa ro. r?a arl ,.t r.fl20 0 to ao ao aa ioo t2otocl
INTAKE AIB TEMPERATURE
- The MIL has been reported on.- DTC P0111 is stored.- Or lrom Probable Cause List.
Problem vetification:1. Turn the ignition switch OFF.
2. Disconnect the IAT sensor 2P
connector,3. Remove the IAT sensor.4. Reconnect the IAT sensor 2P
connector,5. Leave the IAT sensor etposedto ambient temPerature.6. Turn the ignition switch ON
flr).7. check the IAT with the scan
tool-
R€place the IAT son3or.
Check the IAT sensor output:1. Warm the IAT sensor with ahair dryer.2. Check the IAT with the scan
tool.
Did the IAT rise 2.0'F (1.0'C)
or more from the ambienttemperature?
Intermittent f.ilure, aY3tem is OKai this tim6.
Replace the IAT sensor.
(cont'd)
1 1-95
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PGM-FI System
Intake Air Temperature (lAT) Sensor (cont'dl
The scan tool indicates Diagnostic Trouble code (DTC) P0112: A low voltage (high temperature) problem in theIntake Air Temperature 0AT) sensor circuit.
The IAT Sensor is a temperature dependant resistor (thermistor). The resistance of tho thermistor decreases as the intakeair temperature increases as shown below.
RESISTANCE IKO)
i')
)2 /
A tAr
9) (RED/YEU
-L
-. 32 aa rorr 1?a 2ra 2aa f.el-m 0 20 rto ao i0 too l2ofcl
INTAKE AIR TEMPERATUR€
It the engine is warm, it will b€ high-er than ambient temperature.
IAT SENSOR 2P CONNCCTOR (C'33I
- The MIL has been reDoned on.- OTC m112 is stored,- Or from Probable Caus€ List.
Problem vsrification:1. Turn the ignition switch ON flt).2. Check the IAT with the scantool.
ls 302'F (150'C) or higher (orH-Limit in Honda mode ofPGM Testeri or 0 V indicated?
ls the correct ambient temper-ature indicated,,?Beploce tho IAT sensor.
Intermittent failure, system i3 OKat this time. Ch6ck for poor con-nectiona o. loose wires rt C133{lAT s€nsorl and rt th6 ECM/pCtr4.Check for a short in the IAT sen-sot:1. Disconnect the IAT sensor 2p
2. Check the IAT with the scantool.
ls 302"F {150"C) or higher {orH-Limit in Honda mode ofPGM Tester) or 0 V indicated?Raplace the lAT aensor.
Ch€ck for a short in the wir6 llAtlinel:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector {D (16P}, C (31P)').3. Check for continuity betweenthe IAT sensor 2P connector terminalNo.2 and body ground.
Repair short in the wi.o botweenth6 ECM/rcM {D8, C25*l and th6IAT 3ensor.
Substitute a known-good ECM/PCM and recheck. lf normel IATis indicaled, replace the originalECM/PCM,
*: '98 - 00 models
1 1-96
Wi16 side of femsle terminals
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The scan tool indicates Diagnostic Trouble Code (DTC) P0113: A high voltage (low temperature) problem in the
Intake Air Temperature (lAT) sensor circuit.
IAT SENSOR 2P CONNECTOR ICl33I
sG2{GRN/BIIO
JUMPEN WNE
IAT IRED/YELI
Wire side ol female terminals
YES
_!!7rqd9ll_____-
FCM CONNECTOR O IT6PI
IAT IRED/YEL)sG2IGRN/BLK}
JUMPER w|BE
Wire side of female terminals
l
(cont'd)
11-97
The MIL has been reported on.OTC P0113 is stored.
Problem v€rification:1. Turn the ignition switch ON (ll).
2. Check the IAT with the scantool,
Intermiftent failure, syatem is OKat this time. Ch.ck for Door con-nections or loose wires at c133
llAT s6nsorl and at the ECM/PCM.
ls -4'F (-20"C) or less (or L Limitin Honda mode of PGM Tester)or5 V indicated?
Check lor an open in the IAT sen-sor:1. Disconnect the IAT sensor 2Pconnector,2. Connect the IAT sensor 2P connector terminals No. 1 andNo. 2 with a ,umper wire.3. Check the intake air tempera'ture with the scan tool.
ls -4'F (-20"C) or less (or L-Limitin Honda mode oI PGM Tester)or5 V indicated?Replace the IAT sensor.
Check lor en opan in the wires
llAT, SG2 lines):1. Turn the ignition switch OFF.2. Connect PCM connector ter-minals D8 and D11 with a
3. Turn the ignition switch ON lll).4. Check the IAT with the scantool.
Rgpair open in the wires b€tweenthe PcM (D8. D11) and rhe IAT3en30r,
ls -4"F {-20"C) or Iess (or Llimitin Honda mode ot PGM Tester)or5 V indicated?
(To page 11-98)
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PGM-FI System
Check for an open in the wires{lAT, SG2lines):1. Turn the ignition switch OFF.2. Connect ECM/PCM connectorterminals C18 and C25 with ajumper wire.3. Turn the ignition switch ON (ll).4. Check the IAT with the scantool.
ls -4'F 1-20"C) or less (or L limitin Honda mode of PGM Testeri or5 V indicated?
Repsir op€n in the wirca batweenthe ECM/PCM 1C18, C25l and theIAT s€nsor.
Substitute a known-good ECM/PCM rnd recheck, lf normal IATis indicated, leplaco the originslECM/PCM.
Intake Air Temperature (lATl Sensor (cont'd)
(From page 11,97)
'l
ECM/PCM CINNECTOR C t3lPl
257II
./ 16171819 202122234 Wp,29c)31
sG2IAT {RED/YELI{GRN/BLK)
JUMPER WIRE
Wire side of fernale terminals
I
1 1-98
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PGM-FI System
Engine Coolant Temperature (ECTI Sensor {cont'd)
[F011' The.scan tool indicates Diagnostic Trouble Code (DTC) P0117: A low voltage (high temperature) problem in the: Engine Coolant Temperature (ECT) sensor circuit.
ECT SENSOR 2P CONNECTOR {C114I
Wire side of female terminals
- The MIL has been rooortod on.- DTC ml17 is sto.od.
Problem verification:1. Turn the ignition switch ON {ll).2. Check the ECT with the scantool,
Intermittont f.ilure, sysiom is OKat thk time. Check for poor con-nections or loo3e wire3 at C1lil(ECT sensorl and et the ECM/PCM.
ls 302"F (150'C) or higher (or
H Limit in Honda mode otPGM Tester) or 0 V indicated?
Check for a Bhort in the ECT sen-301:'1. Disconnect the ECT sensor 2Pconnefior,2. Check the ECT with the scantool.
ls 302"F (150"C)or higher (or
H-Limit in Honda mode ofPGM Tester) or 0 V indicated?
Check for r shorl in the wirs(EgT linel:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector D (16P), (C (31P)*1.3. Check tor continuity betweenthe ECT sensor 2P connectorterminal No. 1 and bodyground.
Repair short in the wir€ betweenthe ECM/FCM (D2, C26rl ,nd th6ECT senaor.
ls there continuity?
Substitute a known-good ECM/PCM and recheck. It normal ECTi! indicatod, replaco the oiiginalECM/PCM.
*:'98 - 00 models
1-1
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