Motor HONDA CR-V 1997 RD1-RD3 / 1.G Workshop Manual

U.S. 1997 Model
Vehicle ldentification Number
JHLRD184*VC000001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
line, Body and Engine Type
RDl: CR V/82084
Body Type and Transmission Type
8: 5-door/4-soeed Automatic
Vehicle Grade (Series)
4: LX
5: LX (with ABS)
Check Digit
Model Year
Vt 1997
C: Saitama Factory in Japan (Sayama)
Chassis and Paint Codes
(o
COLOR LABEL
B-84P
NH-552M
NH-592P
R-94
Supermarine Blue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
Vehicle ldentif ication Number
and Federal Motor Vehicle
INT. COLOR
WPE F
EXT. COLOR
B-84P
KA S2B A1 C
1-2
to
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U.S. 1998 Model
JHLRD174*WC000001
JHL: HONDA MOTOR CO., LTD
HONDA. Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RD1:CR-V/82084
RD2: CR'V/82084
Body Type and Transmission Type
7: 5-door/s-soeed Manual
8; 5-door/4-soeed Automatic
C: Saitama Factory in Japan (Sayama)
B20B4t 2.01 DOHC Sequential Multiport
Fuel-injected engine
MDLA: 4-speed Automatic
M4TA: 4-speed Automatic
SBXM:s-speed Manual
MDLA, SBXM: 1000001 -
M4TA: 3000001 -
B-84P
G-82P
NH-552M
NH-592P
R-94
Supermarine Blue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
Vehicle ldentification Number
and Canadian Motor VehicleCOLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
8.84P
KA S2B A1 C
1-3
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Chassis and Paint Codes
U.S. 1999 Model
Vehicle ldentification Number
JHLRDIT4*XC000001
JHL: HONDA MOTOR CO., LTD
HONDA. Multipurpose
RDlt CR-vlB20Z2
RD2t CR-V1B2OZ2
Body Type and Transmission Type
7: 5-door/5-speed Manual
8: 5-door/4-spsed Automatic
4: LX
6: Ex
Chock Digit
Model Year
X: 1999
C: Saitama Factory in Japan (Sayama)
B2OZ2:2.0 | DOHC Sequential Multiport
Fuel-injected engine
MDLA: 4-speed Automatic
MDMA: 4-speed Automatic
SBXM: s-speed Manual
MDLA: 2000001-
MDMA: 1000001-
SBXM: 2000001-
B-84P
B-92P
G.95P
NH-578
NH-552M
R,81
Supermarine Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Taffeta White
Sebring Silver Metallic
Milano Red
Vehicle ldentification Number
and Canadian Motor VehicleCOLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
B.84P
KA S2B A1 C
1-4
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U.S.2000 Model
JHLRD174* YC000001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line. Body and Engine Type
RDlt CR-V/82022
RD2i CR-v/BzOz2
Body Type and Transmission Type
7: 5-door/s-speed Manual
8: 5 door/4-soeed Automatic
Cr Saitama Factory in Japan (Sayama)
B20Z2t 2.0 I DOHC Seouential MultiDort
Fuel-injected engine
MDLA; 4-speed Automatic
MDMA: 4-speed Automatic
SBXM: s-speed Manual
MDLA: 3000001-
MDHA: 2000001-
SBXM: 2000001-
Nighthawk Black Pearl
Electron Blue Pearl
Clover Green Pearl
Taffeta White
Sebring Silver Metallic
Milano Red
B-92P
B-95P
G-95P
NH-578
NH-552M
R-81
Saf ety Standard Certif ication.lrl ..V
COLOR LABEL
INT. COLOR
TYPE F
EXT, COLOR
8.92P
KA S2B A1 C
1-5
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Chassis and Paint Codes
Canada 1997 Model
JHLRD185* V C 800001
HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RDl: CR-V/B2084
Body Typ€ and Transmission Typ€
8: s-door/4-soeed Automatic
C: Saitama Factory in Japan (Sayama)
B20g4t 2.0 | DOHC Seouential MultiDort
Fuel-injected engine
MDMA- 1000001
MDMA: 4-speed Automatic
SDMA: 4-speed Automatic
Supermarine Blue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
B-84P
G-82P
NH-552M
NH-592P
R-94
Vehicle ldentification Number
and Canadian Motor Vehicle
Saf ety Standard Certifi cation.
COLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
B-84P
KC S2B C2 C
1-6
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Canada 1998 Model
JHL RD1 7 4*WC800001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Lino, Body and Engine Type
RD1: CR-V/82084
Body Type and Transmission Type
7: 5-door/s-speed Manual
8: 5-door/4-speed Automatic
C: Saitama Factory in Japan (Sayama)
82084:2.0 | DOHC Sequential Multiport
Fuel-injected engine
M4TA: 4-speed Automatic
SBXM: 5-speed Manual
SBXM:1000001-
M4TA: 3000001*
Supermarine BIue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
B-84P
G-82P
NH-552M
NH-592P
R-94
COLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
8.84P
KC S2B C2 C
1-7
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Canada 1999 Model
Vehicle ldentification Number
JHL RDl T 4*XC800001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passen0er Vehicle {MPV)Line, Body and Engin6 Type
RD1: CB-Y/B2OZ2
Eody Typ6 and Transmi$ion Type
7: 5-door/5-speed Manual
8: s-door/4-speed Automatic
4: LX
5: EX
Chock Digit
Model Yeal
X: 1999
C: Saitama Factory in Japan {Sayama)
Chassis and Paint Codes
COLOR LABEL
B20Z2i 2.0 I DOHC Sequential Multiport
Fuel-injected engine
MDMA: 4-speed Automatic
SBXM: s-speed Manual
B-84P
a-92P
G.95P
NH.552M
R-81
Supermarine Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Sebring Silver Metallic
Milano Red
Vehiclo ldentification Number
and Canadian Motor Vehicle
Safety Standard Certification.INT. COLOR
TYPE F
EXT. COLOR
B-84P
KC S2B C2 C
1-8
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JHL RDl 7 4* Y C 800001
Manulacturer, Make and
Type of Vehicle
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RDlt CR-VlB2oZ2
Body Type and Transmission Type
7: 5-door/s-soeed Manual
8: 5-door/4-sDeed Automatic
Vehicle Grade (Seriesl
4: LX
5: EX
Check Digit
Model Year
Yr 2000
Factory Code
C: Saitama Factory in Japan (Sayama)
Serial Number
82022:2.0 | DOHC Sequential Multiport
Fuel-injected engine
MDMA: 4-speed Automatic
SBXM: s-speed Manual
Eternal Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Sebring Silver Metallic
Milano Red
Naples Gold lVetallic
B-96P
B-92P
G-95P
NH-552M
R-81
YR-524M
Vohicle ldentification Number
and Canadian Motor VohicleOOLOR LABEL
tNr coL0R
TYPE F
EXT. COLOR
B-92P
KC S2B C2 C
1-9
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MEASUREMENTSTANDAFD INEWISERVICE LIMIT
lgnition coilRated voltage VPrimary winding resistance 0 at 68'F (20'C)120.63 0.77
lgnition wireBesistance at 68"F (20 C) ktl25 max.
Firing order1 3 4-2
Spark plugTypeGapSee Section 41.0 - 1.1 (0.039 - 0.043)
lgnition timingAt idle BTDC161 2 {Red)
Alternator belt*rDeflection with 98 N {10 kgf, 22 lbf)8.5 11.510.33 0.45)with used belt5.5 - 8.0 (0.22 - 0.31) with new belt
Belt tension N {kgf, lbt)Measured with bek tension gauge340 - 490 {35 - 50, 77 110) with used belt690 880 (70 90, 150 - 200i with new belt
AlternatorOutput A (at 13.5 V, hot and 6,000 alternator rpm AIIM/IBrush length
959010.5 (0.41)1.5 (0.06i
Staning motorOutput kW A/fMica depth MfiCommutator runoutCommutator O.D.Brush lengthBrush spring tension N (kgf, lbf)
1.11.00.5 - 0.8 {0.02 - 0.03)0,0.02 (0 0.0008)27.9 28.0 (1.0984 1.1024)14.0 14.5 (0.55 0.57)13.7 - 17.7 (1.40 - 1.80,3.09 - 3.97)
0.2 (0.008)
0.0s (0.002)
27.0 (1.06)
9.0 (0.35)
Standards and Service Limits
Engine Electrical - Section 4
'1 When using a new belt, ddiust deflection to new value. Run the engine for 5 minutes then turn it of{. Beadiust deflection to used belt value.
Cylinder Head/Valve Train - Section 6
MEASUREMENTSTANDARD {NEW} SERVICE LIMIT
Compression250 rpm and Nominalwide open throttle MinimumkPa (kgflcm', psi) Maximum variation
1 ,230 i'12 .5 , 11Al930 (9.s, 135)200 12.0,2al
Cylinder headWarpageHeight131.95 - 132.05 {5.195 - 5.199)0.05 {0.002)
CamshaftEnd playCamshaft to hoider oil clearanceTotal runoutCam lobe height '97,'98 models lNEX'99,'00 models lNEX
0.05 0.1s (0.002 0.006)0.030 - 0.069 (0.0012 - 0.0027)0.03 {0.001)max.33.204 \1.3072133.528 {1.3200)33.1 16 \1 .321 4)33.528 {'1.3200)
0.5 (0.02)
0.15 (0.006)
0.04 (0.002)
Valve clearance (Cold)* lNEXValve stem O.D. lNEXStem'to-guide clearance lNEX
0.08 - 0.12 (0.003 0.005)0.16 0.20 (0.006 - 0.008)6.580 - 6.590 (0.2591 0.2594)6.550 - 6.560 (0.2579 0.2s83)0.02 - 0.05 {0.00t 0.002)0.05 - 0.08 (0.002 0.003)
u* to.rutt6.52lO.257l0.08 {0.003i0.'1t (0.004)
width tNEXStem installed height lNEX
1.25 - 1.55 (0.049 - 0.061)1.25 1.55 (0.049 - 0.061)40.765 - 41.235 {1.6049 1.6234)42.765 - 43.235i'1.6837 - 1.70221
2.0 (0.08)
2.0 (0.08)
41.485 {1.6333}43.485 {1.7120i
Valve springFree length lNEX42.36 (1.668i
44.32 t1 .1 451
Valve guideI,D, INEXInstalled height tNEX
6.61 6.63 10.260 - 0.261)6.61 6.63 {0.260 - 0.261i13.75 - 14.25 10.541 0.561i15.75 - 16.25 {0.620 0.640i
6.6510.26216.65 (0.262i
*: Measured between the camshaft and rocker arm,
2-2
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METRICITEMENGLISHNOTES
AIR CONDITIONINGCooling capacity3,520 Kcal/h j 14,000 BTU/h
Compressor Type/manutacturerNo. of cylinderCaPacityMax. speedLubricant capacityLubricant type
Scroll/KElHlN
85.7 mf/rev | 5.23 cu'in/rev10,000 rpm130mf 1 algIlozsP-10
Condenser TypeCorrugated fin
Evaporator TypeCorrugated fin
Blower TypeMotor inputSpeed controlMax. capacity
Sirocco fan200 w 112 v4-Speeo440 m3/h 15,500 cu fvh
Temperature control
Compressor clutch TypePower consumptionDry, single plate, poly-V-belt drive40 W max./12 VAt 68'F (20 C)
Befrigerant TypeOuantity
HFC-134a 1R-134a)zoo o' g 24j an oz
STEERING SYSTEMTypeOverall ratioTurns, lock to lockSteering wheel diameter
Power assisted, rack and pinion
SUSPENSIONType Front
Bear
Shock absorber Front and Rear
Independent double wishbone, coil springwith stabilizerIndependent double wishbone, coil springwith stabilizerTelescopic, hydraulic nitrogen gas tilled
WHEEL ALIGNMENTCamber
CasterTotaltoe
FronthearFrontFrontRear0inln 1/16 in0mmln2mm
0'- r"00'2.10'
BRAKE SYSTEMTvpe
Pad surface areaLining surface areaParking brake
Front
RearFrontRearTvpe
Power-assisted selt-ad,ustingventilated discPower assisted self-adiusting drum49 cm, x 2 7.6 sq-in x 273 cm, x2 11.3 sq-in x 2Mechanical actuating, rear two wheel brakes
Drum brake
TIRESize and pressureSee tire inlormation label.
ELECTRICALBafteryStarterAlternator
In under-dash fuse/relay boxIn under hood fuse/relay box
In underhood ABS fuse/relay boxHeadlightsFront turn signal lights
Front parking lightsFront side marker lightsRear side marker lightsRear turn signal lightsErake/parking lightsBack-up lightsCeiling lights {fronvrear)License plate lightSpotlightsHigh mount brake lightlgnition key lightAshtray lightGauge lightsIndicator lightslllLrmination and pilot IightsHeater illumination lights
12 V, 36 AH/s HR12V 1.0, 1.1 kW12V 100A
7.5 A, 10 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A'100 A7.5 4,20 A. 40 A12V 60/55 W12 V- 21 W ('97 model),12 V - 27 W ('98-00 models)12V 5 W {'97 model),3 CP ('98 - 00 models)12V-8W12 V,3 CP12V-21W12 V 2115 W12V 21 CP (18 W)12V-8W12V-8W12V-5W12V -21W
12 V- 1.4 W12V 1.4 W12 V 1.4 W,3 W,3.4 W12V-0.84W, 1.12 W, 1.4 W,3 W, LED12 V - 0.84 W, 1.4 W, LED12 V,1.4 W
2-13
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