airbag HONDA CR-V 1998 RD1-RD3 / 1.G User Guide

Power Steering Gearbox
Removal
Note these items during removal:
. Using solvent and a brush, wash any oil and dirt off
the valve body unit its lines, and the end if the gear-
box. Blow dry with compressed air.
. Be sure to remove the steering wheel before discon-
necting the steering joint. Damage to the cable reel
can occur.
. With 4WD. tilt the engine with a jack to expand the
clearance between the transfer assembly and rear
beam when removing the steering gearbox from the
rear oeam.
Do not remove the steering gearbox by removing the
transfer assembly from the transmission.
1. Drain the power steering fluid as described on page'17-15.
Raise the vehicle, and suppon it on safety stands in
the proper locations (see section 1).
Remove the front wheels,
Remove the drive/s airbag assembly {see section 24).
Remove the steering wheel {see page 17-18).
Remove the steering joint bolts, then disconnect the
steering joint by moving the joint toward the column.
UPPER JOINT BOLT
LOWER JOINT BOLT
13.
7. Remove the cotter pin from the nut, and remove the
castle nut {'97 - 98 models) or hex nut ('99 - 00
models).
COTTER PINReplace.
Install the 10 mm hex nut on the ball joint. Be sure
that the 10 mm hex nut is flush with the ball joint
pin end, or the threaded section of the ball joint pin
might be damaged by the special tool. Refer to sec-
tion 18 for ball joint remover usage instruction, Be
careful not to damaging the ball joint boot.
Separate the tie-rod ball joint and knuckle using the
special tool.
Remove the right and left tie-rod ends, then extend
the rack all the way to the right.
Remove the TWC (see section 9).
Disconnect the shift linkage from the transmission
(M/T: see section 13, A/T: see section 14).
With 4WD. separate the propeller shaft and transfer
assembly (see section 161.
10.
11.
(cont'd)
17-31
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Dashboard Removal and Installation
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24) before preforming repairs or service.
CAUTION:
. When prying with a flat-tip screwdriver, wrap h withprotective tap€, and apply protective tape around the
related parts to prevgnt damage.
. Put on gloves to prot€ct your hands.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, bodv and
other related parts.
1.Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons.
Disconnect the negative battery cable. and wait at
least three minutes before beginning work.
Removei
a Driver's dashboard lower cover and knee bolster(see page 20-48)
. Glove box (see page 20-49)
. Lower console cover and center pocket (A/T
model, see page 20-49)
. Center console and center upper pocket (M/T
model, see page 20-47)
. Center dashboard lower cover (see page 20-50)
. Power window switch (see page 20-51)
. Driver's side air vent (see page 20-52)
. Driver's side defogger trim (see page 20-52)
Disconnect the driver's airbag connector, and lower
the steering column (see section 17)
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
2.
5. Remove the dashboard side cover. Disconnect the
dashboard wire harness connectors, remove the nuts,
then move the under-dash fuse/relay box. Disconnect
the antenna lead, and detach the harness clips.
Remove the connector holder from the dashboard
frame. Unbolt the control unit/relay bracket from
behind the middle of the dashboard.
HARNESS
6. Remove the passenger's dashboard lower cover.
D: Clip locations,
nl
-$t- Issj
I
ANTENNALEAD
>: Clip locations.
rttl
slllll
>: Scr€w location, 1
I
SF:oo I-l
SRS MAINHARNESS
UNDER.DASHFUSE/RELAYBOX
OASHBOARDSIDE COVER
6x1.0mm9.8Nm11.0kgf.m,7.2tbt.ftlDASHBOARDFFAME
CONNECTORHOLDER
PASSENGER'SDASHBOARDLOWER COVER
{cont'd)
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a
Heater and Air Conditioning
Heater ...........21
NOTE: Section 21 ("Heater") is included in section 22.
Air Conditioning ......'..'.. '.'22'1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS}
This model has an SRS which includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard
above the glove box ('97,00 models). and seat belt tensioners in the seat belt retractors ('98 - 00 models). Information
necessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contents
page include. or are located near, SRS components. Servicing, disassembling or replacing these items will require special
precautions and tools, and should only be done by an authorized Honda dealer.
@. To avoid rendering the SRS inoperative, which could lead to personal iniury or death in the event of 8 severe frontal
collision, all SRS service work must be performed by an authotized Honda dealer.
lmproper service procedures, including incorrect removal and installation of the SRS, could lead to personal iniury
caused by unintentional deployment of the airbags ('97 - 00 models), and seat belt tensioners 138 - 00 models).
Do not bump the SRS unit. Otherwise, the system may fail in case of a collision, or the airbags may deploy when the
ignition switch is ON {lll.
SRS eleqtrical wiring harnesses are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-
tricaltest equipment on thes€ cilcuils.
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Body Electrical
Speciaf Toofs ,...,..,.............-.23-2
Troubleshooting
Tips and Precautions ......,.,..........,.................. 23-3
Five-step Troubleshooting ........,.,.,...,,.,......... 23-5
Wire Color Codes ...,....,.. 23-5
Relay and Control Unit Locations
Engine Compartment ..,.,......,......................... 23-6
Dashboard ,.,.,..............-.- 23-7
Door ....................... .........23-10
Index to Cilcuits and Sysiems
Accessory Socket .. ,....,.,..,.,. 23-95*Airbags ................ .,....,. Sestion 24
Air Conditioning ,.,.,.... Section 22
Alternator ................... Section 4
Anti-lock Brake System {ABSI ................... Section 19'A/T Gear Position Indicator ....................... Section 1,1
Automatic Transmission System ...........,.. Section 14
Battery ................... ..............23-50
Blower Controls .,...,.,, Section 22
Charging System ....... Seqtion il
Clock -'98 Model ................ 23-98
Connector ldentification and Wire HarnessRouting .................. ......... 23.11
Cruise Control ............ Ssction 4
Dash Lights Brightness Contlo||er ..................... 23-90
Fan Conlrols ...,......,.... Section 10
Fuel Pump ,..,.,...,....,.... Section 11
Fuses...................... .,,.,.,.,.,,.,23-40*Gauges
Circuit Diagram ......-....-..23-58
Fuel Gauge .....,.,..... Section 11
Speedometer ..,..........,... 23-56
Ground Distribution ,....,.,...23-46
Hatch Glsss ODenor .........................,.,.,.,.,..,.,.,.,,. 23-121
Heater Controls .-........ Soction 21*Horns.,...,..,.,.,....... ................23"104*fgnition Switch ,,.,.,..,.,.,,.,.,.,23-51
lgnition Key Light System -'97 Mod6l .............. 23.88
-+
BODY
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Connector ldentification and Wire Harness Routing
SRS Main Haln93s
Conn€Gtor o1
Terminal
Numbor of
CavitiesLocationConnects toNotes
c801
c802
c803
c804
c805
c806
c807
c808
t
18
Left side of under-dash
fuse/relay box
Top of under-dash fuse/relay
box
Under left side of dash
Under left side of dash
Behind glove box
Middle of floor
Under left side of dash
Under middle of dash
Under-dash fuse/relay box (C911)
Memory erase signal {MES) connector
Main wire harness {C414)
Cable reel
Front passenger's airbag
SRS unit
Left side wire harness (C578)
Right side wire harness (C604)
'98 - 00
mooets'98 - 00
mooets
G801Middle of floorBody ground, via SRS main harness
23-38
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Horns
Switch Test
Disconnect the battery negative cable, then disconnect
the positive cable, and wait at ieastthree minutes.
Disconnect the driver's airbag and front passenger's
airbag connectors (see section 24).
Remove the drive.'s dashboard lower cover and the
knee bolster (see section 20).
Disconnect the cable reel sub-harness 3P or 6P con-
nector from the main wire harness.
1.
MAIN WIREHARNESS3P o. 6P
CABI.I REELSUB.HARNESS3P or 6PCONNECTORCONNECTOR
37 modol ,98 - 0O modots
Terminal side ofmale terminals
Check for continuity between the No. 2 or No. 3 ter-
minal of the cable reel sub-harness and bodyground with the horn switch pressed.
'97 model:'98 - (X) modols:
Terminalside of
. lf there is continuity. the horn switch is OK.. lf there is no continuity, go to step 6.
23-106
Terminal side of
6.Remove the driver's airbag (see section 241, then
disconnect the horn connector from the steerinq
wneet.
Check for continuity between the No. 2 or No. 3 ter-
minal of the cable reel sub-harness 3P or 6P con-
nector and horn Dositive terminal.
lf there is no continuity, replace the cable reel(see section 24).
lf there is continuity. repair or replace the horn
switch.
lf sll tests prove OK, reinstall the driver's airbag(see section 24), and reconnect the cable reel sub-
harness connector.
Reconnect the driver's and front passenger's airbag
connectors, and reinstall the access panel on the
steering wheel.
Reconnect the battery positive cable, then the negative
cable.
After installing the airbags, confirm proper system
operatron:
. Turn the ignition switch ON (ll); the SRS indica-
tor light should come on for about six seconds
and then go off.
. Make sure both horn buttons work.
7.
11.
8.
9.
10.
HORN CONNECTOR
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)
Supplemental Restraint System (SRS)
Special Tools .."....."" 24-14
Component/Wring Location
lndex - '97 model ..........'.." '.....""" 24-15
Component/Wiring Location
lndex - '98 - 00 models ..............." 24-16
Description .'.........."'.24'17
Circuit Diagram .........24'14
Precautions/Procedures
General Precautions ......".."'........... 24-19
Airbag/Seat Belt Tensioner
Handling and Stolage ....''........... 24-19
SRS Unit Precautions ...............'...... 24-20
lnspeciion After Deployment .......'.24'20
) SpringJoaded Lock Connector
with Built-in Short Contact '...'....24-21
Spring-loaded Lock Connectors .."' 24-22
BackProbing SPring-loaded Lock
Conneetors ,.......24-22
Disconnecting the Airbag Connectors and
the Seat Beh Tensioner
Connectors ....'....24-23
Steering-lelated Precautions .......... 24-25
Troubleshooting
Self -diagnostic Procedures ............. 24-26
Reading the DTC .................. .....".."' 24'26
Erasing the DTC Memory ................24-28
Troubleshooting lntermittent
Faifures "'...........24'24
Diagnostic Trouble Gode {DTC}
Chart -'97 model ....""....... "......24-29
Diagnostic Trouble Gode (DTCI
Chart -'98 - 00 models ............. 24-31
SRS Indicator Light Wire
Connections ','," 24'33
Ff owcharts ....-........24'34
Driver's Airbag
Repf acement ..'......21'87
Front Passenger's Airbag
Repfacement .....'.',24'AS
Gable Reel
Replacement .......'.24-91
SRS Unit
Replacement .........24-95
Airbag/Seat Belt Tensioner
Disposaf .................24'97
)-e
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Component/Wiring Locations Index -'97 model
SRS INDICATOR LIGHT (ln the gauge assembly)Troubleshooting, page 24-27Gauge assembly, section 23
DASHBOABD w|RE HARNESS
to SBS INDICATOR LIGHT in
DRIVER'S AIBMGReplacement,page 21-87Disposal, page 24-97
To CRUISE CONTROLSET
To DRIVERS AnBAG
ANBAG2P
sBsitAr[ ] nNEssto FROI|T PASSEiIGEB.S
FRONT PASSEITGER'S AIRBAGReplacement, pago 24{9Disposal, page 24-97
sns ut{fTGROUND
SES MAIN HAR]GSStosns U nItP OOIIITECTOR
MAIN WIRE HABNESSto DASHBOABD wlRE21P
SRS MAIN HABNESSto UNOEB-DASHFUSE/BELAY BOX2P CONNECTOR
GOf$ECrOn PPIlBLr( 8R t
MEMORY ERASE SIGNALIMES) CONNECTOR I2PI[GRY. GRYI or twHT, BLr.l
GAUGE ASSEMBLY5P
HARNESS
SRS MAIN HARNESSto MAINWIRE HARNESS3P OONNECTOR
24-15
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Gomponent/Wiring Locations Index -'98 - 00 models
SRS INDICAIOR LIcHT (ln the gauge assembty)Troubleshooting, page 24 27Gauge assembly. section 23
DASHBOARD WIRE HARNESSto SRS INDICATOR LIGHf inGAUGE ASSEMBLY5P CONNECTOR
FRONT PASSENGER'S AIRBAGReplacement, page 24-89Disposal, page 24 97
CABLE REELReplacement,page 24-91
To HORN SWITCH
To CRUISE CONTROLSET/RESUME SWTCH
To DRIVER'S AIRBAG
ro CABLE REEL2P CONNECTOR
MAIN VYIRE HARNESSto DASHBOARD WIRE HARNESS
SRS MAIN HARNESS
ORIVER'S AIRBAGReplacement,page 24-87Disposal, page 24-97
SRS UNIT
SRS MAIN HARNESSto FROI{T PASSENGER,S AIRBAG2P CONiIECTOR
RIGHT SIDE WIRE HARNESS toSEAI BELTTENSIONER2P CONNECTOR24P CONNECTOR
SRS MAIN
SRS MAIN HARNESS toLEFT SIDE WIRE HARNESS2P CONNECTOR
SRS MAIN HARNESSto MAIN WIRE HARNESS3P CONNECTOB
(lncluding safing sensorand impact sensor)Replacement, page 24-95
SRS MAIN HARNESS toRIGHT SIDE WIRE HARNESS2P CONNECTOR
SERVICE CHECKCONNECTOR I2PIIBLK BRNI
to UNDER-DASHFUSE/RELAY BOX2P CONNECTORSEAT BELT TENSIONERReplacement, page 24 3Disposal, page 24-97
ORIVER'S SEAT BELTMEMORY ERASE SIGNAL(MES) CONNECTOR I2PIIGRN, GRNI or IWHT, BLKIReplacement, page 24-3Disposal, page 24-97
LEFT SIDE WIRE HARNESS toSEAT BELTTENSIONER2P CONNECTOR
24-16
.4
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Description
J)
The SRS is a safety device which, when used in conjunction with the seat belt, is designed to help protect the driver and
front passenger in a frontal impact exceeding a certain set limit. The system consists of the SRS unit (including safing sen-
sor and impact sensor), the cable reel, the driver's airbag and front passenger's airbag.
Seat Bolt Tensioner {'98 - 00 models}
The seat belt tensioner is linked with the SRS airbags to further increase the effectiveness of the seat belt. In a front-end
collision, the tensioner instantly retracts the belt firmly to secure the occupants in their seats
FRONT PASSENGER'SAIREAGDRIVER'S AIRBAG
FRONT PASSENGER'SSEAT BELT TENSIONER{'98 - 00 modelsl
)
SRS UNITDRIVER'S SEAT BELTTENSIONER l'98 - 0O modeb)
Operation
The main circuit in the SRS unit senses and judges the force of impact and, if necessary, ignites the intlator charges. lf bat
tery voltage is too low or power is disconnected due to the impact, the voltage regulator and the back-up power circuit
respectively will keep voltage at a constant level.
For the SRS to operate:
(1) The impact sensor must activate, and send electric signals to the microprocessor.
(2) The microprocessor must compute the signals, and send them to the airbag inflators (and seat belt tensioners).
(3) The inflators must ignite and deploy the airbags (and activate the tensioners).
Selt-diagnosis System
A self-diagnosis circuit is built into the SRS uniU when the ignition switch is turned ON (ll), the SRS indicator Iight comes
on and goes off after about six seconds if the system is operating normally.
lf the light does not come on, does not go off after six seconds, or it comes on while driving, it indicates an abnormality in
the system. The system must be inspected and repaired as soon as possible.
For battery serviceability, the memory will store the cause of the malfunction, and the data link circuit passes on the infor
mation from the memory to the data link connector (DLC). This information can be read with the Honda PGM Tester con-
nected to the DLC {16P).
198
---__-l
TENSTO1En II
_-___J- 00 N4ode s)
24-17
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