Radiator fan HONDA CR-V 1999 RD1-RD3 / 1.G User Guide
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CR-V, Model: HONDA CR-V 1999 RD1-RD3 / 1.GPages: 1395, PDF Size: 35.62 MB
Page 200 of 1395
Fan Control
Component Location Index
UNDEB.HOODFUSE/RELAY BOX
RADIATOR FAN RELAYTest, see section 23
BADIATOR FAN
Removal, page 10-10Test, page 10-14
BADIATOR FAN MOTORRemoval, page 10-2
CONDENSERFAN MOTOR
ftflEffltrlt lrt r-1 a-l
@u!lfl]l
10-12
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Page 202 of 1395
Fan Control
Fan Motor Testing
1. Disconnect the 2P connector.
Terminalside ofmale terminals
Test the motor by connecting battery power to theNo. 2 terminal and ground to the No. 1 terminal.
lf the motor fails to run or does not run smoothly,reptace rt.
RADIATOR FAN MOTOR
10-14
Radiator Fan Switch Testing
E@ Removing the radiator fan switch whilethe engine is hot can cause the coolant to spray out, seri-ously scalding you. Always let the enginc and radiatorcool down before removing the radiator fan switch.
1. Remove the radiator fan switch from the thermostathousing (see page 10 '10).
2. Suspend the radiator fan switch in a container ofwater as shown.
Heat the water, and check the temperature with athermometer. Do not let the thermometer touch thebottom of the hot container.
Measure the continuity between the A and B termi-nals according to the table.
Bleed the air from the cooling system after installingthe radiator fan switch (see page 10-5).
Terminal
op".*i- Tr"ip".a*" \.B
SWITCH
ON196 - 203"F
{91 - 95.C)o---o
OFF
5 - 14"F (3 - 8.C)
lower than the tem-peratu re wh en itgoes on
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Page 269 of 1395
Powertrain Control Module Terminal Arrangement -'97 Model
FCM CONNECTOR A (32P)NOTE: Standard battery voltage is 12 V.
Wire side of lemale terminals
f€rminalnumlreJWirecolor
Telminalnama
DescriptionSignal
YELlNJ4 (No.4 FUELINJECTOR)Drives No. 4 {uel injector.With engine running: duty controlled
2BLUlNJ3 (No.3 FUELINJECTOR)Drives No. 3luel injector.
REDlNJ2 {No.2 FUELINJECTOR)Drives No.2 tuel injector.
BRNlNJl (No. l FUELINJECTOR)Drives No. 1 fuel injector.
5BLK WHTSO2SHIC (SECONDARY
HEATED OXYGEN SENSOR HEATER CONTROL)
D ves secondary heated oxygensensor heater.With ignition switch ON {ll): battery voltageWith fully warmed up engino running: dutycontrolled
6BLKAr'YHT
PO2SHTC (PRIMARY
HEATED OXYGENSENSOR HEATERCONTROL}
Drives primary heated oxygensensor heater,With ignition switch ON lll): battery voltagewith fully warmed up engine running: dutycontroll6d
I8RN/BLKLGl (LOGIC GROUND}Ground forthe PCM control circuit.Less than 1.0 V at all times
10BLKPG1 lPOWER GROUND}Ground for the PCM power circuit.
l1YEUELKIGPl lPOWER SOURCE}Power source for the PCM controlcircuit.
With ignition switch ON (ll): battery voltageWith ignition switch OFF: 0 V
12BLI(BLUIACV {IDLE AIRCONTROL VALVE}Drives IACV.With €ngine running: duty controlled
REDryEL
PCS (EVAP PURGECONTFOL SOLENOIDVALVE)
Drives EVAP purge controlsolenoid valve.
With engine running, engine coolantbelow 154'F (68"C): battery voltageWith engine running, engine coolantabove 154"F (68"C): duty controlled
16GRN/VELFLR (FUEL PUMP RELAY)Drives Iuel pump relay.0 V for two seconds after turning ignition
switch ON lll), then battery voltage
118LI(REDACC (A,/C CLUTCHRELAY}Drives Ay'C clutch relay.With comoressor ON: 0 VWith compressor OFF: baftery voltage
18GRN/ORNMIL (MALFUNCTION
INDICATOR LAMP}Drives MlL.With MIL turned ON: 0 VWith MIL turned OFF: baftery voltage
19*WHT/GRNALTC (ALTERNATOR
CONTROL}Sends alternator control signal.With tully warmed-up engine running:
battery voltageDuring driving with smallelectrical load:0 '
20YEUGRNICM (IGNITION CONTROLMODULE)Sends ignition pulse.With ignition switch ON (ll): baftery voltageWith engine running: pulses
22BRN/BLKLG2 (LOGIC GROUND}Ground tor the PCM control circuit.Less than 1.0 V at alltimes
23BLKPG2 {POWER GROUND}Ground lor the PCM power circuit.
24YEUBLKIGP2 {POWER SOURCE}Power source for the PCM controlcircuit.
With ignition switch ON (ll): battery voltage
With engine switch OFF: 0 V
27GRNFANC (RADIATOR FANCONTROL)Drives radiator {an relay.With radiator fan running: 0 VWith radiator fan stopped: baftery voltage
*: USA
{cont'd)
11-67
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Page 273 of 1395
Engine/Powertrain Control Module Terminal Arrangement - 38 - 00 Models
ECM/PCM CONNECTOR A (32P}
,/./5aIsca
,/ l,/t5ItsTs
n2ls!uCI
Wire side ot female terminalsECM/FCM CONNECTOR A {32P)NOTE: Standard baftery voltage is '12 V.
D93criptionSignal
3BLU2WBS {EVAP BYPASSSOLENOID VALVE)Drives EVAP bvoass solonoid valve.With ignirion switch ON {ll)r battery voltage
LT GRNMHTVSV {EVAP CONTROL CANISTEB VENT SHUT VALVE)D.ives EVAP controlcanisler vent shutWith ig^ition switch ON (ll): battery voltage
5',BLUCRS (CRUISE CONTROL SIG'NAL)Shift Oown signalinputfrcm cruise conWhen cruise control is used: pulses
6RED/YEL
PCS (EVAP PURGE CONTROLSOLENOID VALVE)Drives EVAP purge controlsolonoid valve.With engins running, engine coolant, below 154'F(68'C)r battery voltageWith engine running, engine coolant, above 154"F{6a'C}r duty conl.olled
8ELIOWHTSO2SHTC (SECONDARVHEATED OXYGEN SENSORHEATER CONTROL)
Drives sacondary heated oxygen sensorWith ignition switch ON (ll): banery voltageWith fully warmed up engine running: duty
10BRNSCS (SERVICE CHECX SIGNAL)Detects seNics check conneclor signal(he signalcausing a DTC indicatjon)with rhe lerminal connected:0 vWith the rerminaldisconnectedrabout 5 v or
l4'rGRN/8LKD4IND (D4INDICATOR)+3DIND (D INDICATORTIDrives D4*3. Dr'indicaior light.W,rh 04' , O" indrcator light turned O batter,
With D4*3, D*. indicator light turned OFFr0 V
16GRNI/ELFLR (FUEL PUMP RELAY)Drivss fusl pump relay.0 V for iwo seconds after ru'nin9 ign'lion swilchON lll), then banery voltage
17AL|(/REDACC (I/C CLUTCH RELAY}Drives l,/C clurch rclay.With compressor ONr0 VWith compressor OFF: battery voltage
18GRN/ORNMIL (MALFUNCTION INDICA.TOR LIGHT)Driv€s MlL.With MlLturned ON:0 VWith MIL turned OFF: battery voltage
19BLUNEP (ENGINE SPEED PULSE)Outputs engine spsed pulse.With sngine runnin9: pulses
20GRNFANC {RADIATOR FAN CONTROL)Drives r6diator fan rslay.With radaator fan running:0 VWith radaatorfan stopped: battery vollage
218LU/t/ELK-LINESends and receiv€s scan toolsignal.With ignition switch ON (ll): p'rlses
23WHT/REDSHO2S (SECONDARY HEATEDOXYGEN SENSOR. SENSOR 2iDetects secondary h€at€d oxygen sensorWith throttle fully opened from idle wilh fullywalmed up engine: above 0.6 Vwith rhrottle quickly closed: below 0-4 V
21BLU/WHTSTS (STARTER SWITCH SIG,NAL}Dotocts srarter switch signal.Whh staner switch ON (lll): batlery voltageWith srarter switch OFF: 0 V
26GBNPSPSW {P/S PsESSUFESWITCH SIGNAL)Detecrs PSP switch signal.At idle with steeing wh€el in stBighl ahead position: 0 VAt idls with nee ng wheel al full lockr banory voltage
2fBLU/BEOACS (Ir'C SWTCH SIGNAL}D€tects ly'C switch signal.With Ay'C switch ON:0 VWith l/C swil€h OFF: about 5 V
2A'\WHT/NEDSLU {INTERLOCK CONTROLUNIT)Orives interlock control unil.With ignilion switch ON (ll)and brake pedaldepressed: battery vohage
29LT GRNPTANK (FUEL TANK PRES'SURE SENSOR)Detocts fueltank pressure sensor signal.With agnition switch ON (ll) and fuel fill capopensd; about 2.5 v
GBN/FEDEL (ELD}Detects ELD signal.Wirh paaing rightstumed on at idle:about 2.5 - 3.5 VWith low beam headlights tumed on at idle:about 1.5-2.5V
GRN/WHTBKSW (BRAKE SWTTCH)Dst€cts brake switch signal.Wirh brake pedal released:0 VWith brake pedal depressed: battery vollage
13: '98 modsl
15: USA(cont'd)
11-71
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Page 282 of 1395
PGM-FI System
System Description
INPUTS
CKP/TDC/CYP Sensor
CKF Sensor
MAP Sensor
ECT Sensor
IAT Sensor
TP Sensor
Primary HO2S
Secondary H02S
vss
KS*5
BARO Sensor
ELD*6
Starter Signal
ALT FR Signal
Air Conditioning Signal
Ay'T Gear Position Signal*1
Baftery Voltage (lGN.1)
Brake Switch Signal
PSP Switch Signal
Fuel Tank Pressuae Sensor*4. *5
Countershaft Speed Sensor*1
Mainshaft Speed Sensor*r
OVER-DRIVE Switch Signal*s
ENGINE CONTROL MODULE (ECM)/
POWERTRAIN CONTROL MODULE (PCM) OUTPUTS
|iuel 1"j""- Th,rhg ""d Drrafr";-l
Et*-.nt"tdt"cont.orl
to,r*,c;;trffi;]
l.----.---:. .Lrgnrnon |lmrng Lonrror I
Ecir/PcM B*k',p Fr""il]
m;"t-ll-r*'io*l
Fuel Injectors
PGM-Fl Main Relay (Fuel Pump)
MIL
IAC Valve
Ay'C Compressor Clutch Relay
Radiator Fan Relay
Condenser Fan Relay
ALT
tcM
EVAP Purge Control Solenoid
Valve
Primary HO2S Heater
Secondary H02S HeaterEVAP Bypass Solenoid Valve*a *5
EVAP Control Canister Vent Shut
DLC
Lock-up Control Solenoid Valve*l
Shift Control Solenoid Valve*1
Ay'T Clutch Pressure Control
Solenoid Valve*1
D4 Indicator Light'1 *3, *a
D Indicator Light,l *5
OVER-DRIVE OFF Indicator
Lighl*t *:
*1: A/T {3:'97 model'2: M/f +4:'98 model*5: '99 - 00 models"6: USA
PGM-Fl System
The PGM-Fl system on this model is a sequential multiport fuel injection system.
Fuel iniecior Timing and Duration
The ECM/PCM contains memories for the basic discharge durations at various engine speeds and manifold pressure. The
basic discharge duration, after being read out from the memory, is further modified by signals sent from various sensors
to obtain the final discharge duration.
ldle Air Control
ldle Air Control Valve (lAC Valve)
When the engine is cold, the Ay'C compressor is on, the transmission is in gear, the brake pedal is depressed, the P/S load
is high, or the alternator is charging, the ECM/PCM controls current to the IAC Valve to maintain the correct idle speed.
lgnition Timing Control
o The ECM/PCM contains memories for basic ionition timing at various engine speeds and manifold air flow rates.
lgnition timing is also adjusted for engine coolant temperature.
. A knock control system was adopted which sets the ideal ig nition timing for the octane rating of the gasoline used.*s
Other Control Funstions
1. Starting Control
When the engine is started. the ECM/PCM provides a rich mixture by increasing fuel injector duration.
2. Fuel Pump Control
. When the ignition switch is initially turned on (ll). the ECMiPCM suppli€s ground to the PGM-FI main relay that
supplies current to the fuel pump for two seconds to pressurize the fuel system.
. When the engine is running, the ECM/PCM supplies ground to the PGM-FI main relay that supplies current to the
fuel oumo.
. When the engine is not running and the ignition is on, the ECM/PCM cuts ground to the PGM-FI main relay which
cuts current to the fuel pump.
1 1-80
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Page 294 of 1395
![HONDA CR-V 1999 RD1-RD3 / 1.G User Guide
PGM-FI System
Manifold Absolute Pressure (MAP) Sensor (contd)
[tn,t nn-] The scan tool indicates Diagnostic Trouble Code (DTC) P0108: A high voltage (low vacuum) problem in the|jg Manifold Absolute](/img/13/5778/w960_5778-293.png "HONDA CR-V 1999 RD1-RD3 / 1.G User Guide
PGM-FI System
Manifold Absolute Pressure (MAP) Sensor (contd)
[tn,t nn-] The scan tool indicates Diagnostic Trouble Code (DTC) P0108: A high voltage (low vacuum) problem in the|jg Manifold Absolute")
PGM-FI System
Manifold Absolute Pressure (MAP) Sensor (cont'd)
[tn,t nn-] The scan tool indicates Diagnostic Trouble Code (DTC) P0108: A high voltage (low vacuum) problem in the|jg Manifold Absolute Pressure (MAP) sensor.
MAP SENSOR 3P CONNECTOR IC131I
Wire side of female terminals
vcclIYEL/RED}
PCM CONNECTOR D I16PI
JUMPER WIRE
sGlIGRN/WHTI
Wire side of lemale termin6ls
1
(To page 11,93)': '98 - 00 models
1-92
tcRN/wHrll IIRED/GRN|
The MIL has boen reported on.DTC m108 is slored.
Problem veritication:1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on, thenlet it idle.2. Check the MAP with the scantool.
Intermittent tailuro, system i3 OKat this time. Check tor ooor con-nections or loose wires at C131IMAP s6nsor) snd the ECM/rcM.
ls 101 kPa {760 mmHg,30 in.Hg),2.9 V or higher indicated?
Check Ior an open in the MAPsensor:1. Turn the ignition switch OFF.2. Disconnect the MAP sensor3P connector.3. lnstall a jumper wire betweenthe MAP sensor 3P connectorterminals No.3 and No.2.4. Turn the ignition switch ON {ll).5. Check the MAP with the scantool.
ls 10'l kPa (760 mmHg,30 in.Hg),2.9 V or higher indicated?
Check for an open in wire (SGlliDel:1. Remove the jumper wire.2. Measure voltage between theMAP sensor 3P connector ter-minals No. 1 and No- 2.
R6p.ir open in the wire betwoenthe ECM/PCM (D12, CTrl and theMAP sensor.
ls there approx. 5 V?
Check for an open in the wire(MAP line):1. Turn the ignition switch OFF.2. lnstall a iumper wire on thePCM connectors between D3and D12.3. Turn the ignition switch ON (ll).4. Check the MAP wirh the scantool.
Ropair opon in the wire betweenthe PCM {D3, .nd the MAP son-3('t.
ls 101 kPa 1760 mmHg, 30 in.Hg),2.9 V or higher indicated?
YES
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Page 296 of 1395
PGM-FI System
Manifold Absolute Pressure (MAP) Sensor (cont'dl
The scan tool indicates Diagnostic Trouble Code (DTC) P1128: Manifold Absolute pressure (MAp) lower thanexoected.
The scan tool indicates Diagnostic Trouble Code (DTC) P'l129: Manifold Absolute Pressure (MAP) higher thanexpected.
l
- The MIL has be6n r€ported on.- DTC Pl128 is stored.
Problom verification:1. Turn the ignition switch ON 1lli.2. Check the MAP with the scantool,
ls 54.1 kPa (406 mmHg, 16.0 in.Hg),1.61 V or higher indicated?I to.mittent failure, 3ydom i! OKal thbtimc,
- The MIL has boen reportod on.- DTC Pl129 is stored.
Problem veritication:1. Start the engine. Hold theengine at 3,000 rpm with noload lin Park or neutral) untilthe radiator fan comes on,then Iet it idle.2. Check the MAP with the scantool,
ls 43.3 kPa (325 mmHg, 12.8 in.Hg),'1.32 V or less indicated?Intarmittani fuilure, systom i3 OKat this time.
11-94
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Page 301 of 1395
Engine Goolant Temperature (ECTI Sensor
The scan tool indicates Diagnostic Trouble Code (DTC) P0116: A range/performance problem in the Engine
Coolant Temperature (ECT) Sensor circuit.
The ECT Sensor is a temperature dependant resistor (thermistor). The resistance of the thermistor decreases as the engine
coolant temperature increases as shown below
RESISTANCEtk0l
NOTE: lf DTC P0117 and/or P0118 are stored at the same
bleshoot DTC P0116.
Possible Cause
a ECT sensor deterioration
. Malfunction in the thermostat and cooling system
Troubleshooting Flowchart
-4 32 68 r0a r a0176 212 2aE {'r)-2O O 20 ito tO .o ! t2O I c)
ENGINE COOLANT TEMPERATURE
time as DTC P0116, troubleshoot those DTCS first, then trou-
THERMISTON
- The MIL has be€n roported on.- DTC P01'16 is stored.
Probl6m verification:1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on,then let it idle.2. With the scan tool, check theECT.
Intermittent failure, sYstem b OKat this tim6. Check lhe thermo-stat and the cooling 5y3tom.
ls 176 - 200'F (80 - 93"C) or0.4-0.TVindicated?
Check the thermostat and the
cooling system. It th€y are OK,reolace the ECT seNor.
(cont'd)
1 1-99
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Page 305 of 1395
Throttle Position (TPl Sensor
The scan tool indicates Diagnostic Trouble Code (DTC) P0122: A low input (voltage) problem in the Throttle
Position (TP) sensor circuit.
The TP Sensor is a potentiometer. lt is connocted to the throttle valve shaft. As the throttle position changes, the throftle
position sensor varies the voltage signal to the ECM/PCM.
'97 mod6l:BRUSHHOI,I'ER
OUTPUT VOLTAGE IVI
5
4
3
2
1
0
THROITLEOPCNIiIG
FUTIIHROTTI"E
TP SENSOR 3P CONNECTOR {Cl3OI
vcc2IYEL/BLUI
Wi.6 6ide ot fgmale terminsls
PCM CONNECTOR D I16PI
Wire side of female terminals
(GRN/BLX)
- The MIL h.3 been reoorted on.- OTC m122 b 3tored.
Problem vorificalion:1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutrall untilthe radiator fan comes on,then turn the ignition switchOFF.2. Turn the ignition switch ON (ll).
3. Check the throttle position
with the scan tool.
ls there approx. 10% when thethrottle is fully closed andapprox.90% when the throttleis fully opened?
Intormittent feilu?e, 3y3tem is OKat thb iime. Check tor poor con-nodiona or loose wiros at C130tTP loNorl .nd rt th€ PCM.
Check tor an open in the wire{vOC2linel:1. Turn the ignition switch OFF.2. Disconnect the TP sensor 3Pconnector,3. Turn the ignition switch ON lll).il. Measure voltage betweenthe TP sensor 3P connector ter-minals No. 1 and No. 3.
ls there approx.5 V?
Check to. an open in wir6 {VCC2linel:Measure voltage between PCMconnector terminals 010 and D11.
Ch6ck to. an opon or shon in TPsonaol:1. Turn the ignition switch OFF.2, At the sensor side, measureresistance between the TPsensor 3P connector terminalsNo. 1 and No. 2 with the throt-tle fully closed.
Repair open in the wirc betweenPCM {D10} and TP 3ensor.ls there approx. 5 V?
Sub3tituto . known-good PCMand rechock. It proscribed volt-ag. b now availablo. rcplaco th6originsl PCM,
Terminal side of male terminals(cont'd)
(To page 11-104)
1 1-103
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Page 309 of 1395
![HONDA CR-V 1999 RD1-RD3 / 1.G User Guide
The scan tool indicates Diagnostic Trouble Code (DTC) P0123: A high voltage problem in the Throttle Position
(TP) sensor circuit.
TP SENSOR 3P @]{NECTOR IC13O}
sG2(GnN/Br.XlvocrtYEt /8LU)
{GBIT/BLKI](/img/13/5778/w960_5778-308.png "HONDA CR-V 1999 RD1-RD3 / 1.G User Guide
The scan tool indicates Diagnostic Trouble Code (DTC) P0123: A high voltage problem in the Throttle Position
(TP) sensor circuit.
TP SENSOR 3P @]{NECTOR IC13O}
sG2(GnN/Br.XlvocrtYEt /8LU)
{GBIT/BLKI")
The scan tool indicates Diagnostic Trouble Code (DTC) P0123: A high voltage problem in the Throttle Position
(TP) sensor circuit.
TP SENSOR 3P @]{NECTOR IC13O}
sG2(GnN/Br.XlvocrtYEt /8LU)
{GBIT/BLKI
(cont'd)
11-107
Wiro side of fom.le terminals
PCM CON'{ECTOF D I16PI
Wire side ot female terhinals
The MIL hlr br€n r.9ort.d on.DTC P0123 ir stored.
Pioblom vorificltion:1. Start the ongin6. Hold th€ongine at 3,000 rpm with noload {in Park or neutral) untilth6 radiator fan comes on.then turn the ignition switchOFF,2. Turn the ignition switch ON (ll).
3. Check the throttle position
with the scan tool.
Intarmittant tailuro, ryrtern b OKat this timo. Chock lor poor con-nections or loo3o wir€3 at C130
ITP 3orcorl .nd at tho ECM/FCM.
ls there spprox. 1oyo when thothrottle is Iully closed andapprox.90% when the throttleis tully open€d?
Choct toJ an opcn in th6 TP s6n-3t']:1. Turn the ignition switch OFF.2. Disconnect the TP sensor 3Pconnectol,3. Turn the ignition switch ON (ll).
4. At the wir6 harnoss side, mea-suro voltage betweon thg TPsensor 3P connector t€rminalsNo. 1 and No.3.
ls there approx.5 V?
Chack for an oDan in tha wira(SG2 linel:M6asu16 voltage b6tween PCMconn€ctor terminals Dl0 and D'! 1.
R.pai. opcn in tha wira botwcontho PcM {o111 rnd the TP 3en-3('t,
ls there approx. 5 V?
('97 model)
(To page 11-108)
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