Radiator fan HONDA CR-V 1999 RD1-RD3 / 1.G Service Manual

26. Connect the vehicle speed sensor (VSS). the coun-
tershaft speed sensor. and the A,/T gear position
switch connectors,
VEHICLE SPEEO
SPEED SENSOACO'{NECTOR
Connect the lock-up control solenoid valve connec-
tor, then install the harness clamp on the clamp
bracket.
HARNESS CI-AMP
27.
RADIATOR HOSECLAMP
TRANSMISSIONGROUND CAB1ITERMINAL
LOCK-UP OONTROLSOLENOID VALVECONNECTOR
6x1.0mm12 N'm (1.2 kgi.m,8.? tbtftl
28.
29.
Instail the transmission ground cable terminal on
the transmission hanger, and install the radiator
hose clamp on the transmission hanger,
Connect the starter cables to the starter, and install
the harness clamD on the clamD bracket. Make sure
the crimped side of the starter cable ring terminal is
facing out.
STARTEBCABLE
STARTER CAAtf,
Install the air cleaner housing assembly and the
intake air duct.
Refill the transmission with ATF (see page 14-161).
Connect the battery positive terminal and negative
terminal.
Set the parking brake, Start the engine, and shift the
transmission through all gears three times.
Check the shift cable adjustment (see page 14-271]-.
Check the tront wheel alignment and adjust it if
needed (see section 18).
Let the engine reach normal operating temperature
(the radiator fan comes on) with the transmission in
E or N position, then turn it off and check the ATF
level {see page 14-160).
Perform a road test (see page 14-157 and 14-158).
30.
31.
34.
CLAMP BRACKET
37.
14-263
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Real-time 4WD-Dual Pump System
Troubleshooting (Automatic Transmissionl
When starting and accelerating in forward gesrs {4WDmodel
1. Lift up the vehicle so all four wheels are off theground (see section 1).
2. Make a mark on either No.
shaft.
'I or No.2 propeller
PROPELLER SHAFT
Start the engine, and let it run until it warms up (the
radiator fan comes on at least twice).
With the engine at idle. shift to the E position.
Apply the parking brake firmly. and measure thetime it takes the propeller shaft to rotate 10 times.. lf the measured time is more than 10 seconds,
the 4WD system is normal.
. lf the time is less than 10 seconds, there is aproblem in 4WD system. Check the differential
fluid. lf the differential fluid is normal, replace
the torque control differential case kit.
15-10
When starting and accelerating in revGrsg gear {4WDmodel
1. Lift up the vehicle so all four wheels are off theground (see section 1).
Make a mark on either No.
shaft.
1 or No. 2 propeller
PROPELLER SHAFT
Start the engine. and let it run until it warms up (the
radiator fan comes on at least twicei.
With the engine at idle, shift to the E position.
Apply the parking brake firmly, and measure the
time it takes the proDeller shaft to rotate 10 times,. lf the measured time is more than 10 seconds,
the 4WD system js normal.. lf the time is less than 10 seconds, there is aproblem in 4WD system. Check the differential
fluid. lf the differential fluid is normal, reolace
the torque control differential case kit.
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Troubleshooting (Manual Transmissionl
When starting and accelerating in forward gears (4WD
mode)
1. Lift up the vehicle so all four wheels are off the
ground {see section 1)
3.
Start the engine, and let it run until it warms up (the
radiator fan comes on at least twlce).
With the engine at idle, shift into 1st gear and
release the clutch.
Apply the parking brake firmlY
. lf the engine stalls, the 4WD system is normal.
. lf the engine continues running, there is a prob-
lem in 4WD system. Check the differential fluid. lf
the differential fluid is normal, replace the torque
control ditferential case kit.
2.
When starting and accelerating in reverse gear (4WD
model
1. Lift up the vehicle so all four wheels are off the
ground (see section 1).
Start the engine, and let it run until it warms up (the
radiator fan comes on at least twice)
With the engine at idle, shift into reverse gear and
release the clutch.
Apply the parking brake firmlY
. lf the engine stalls, the 4WD system is normal.
. lf the engine continues running, there is a prob-
lem in 4WD system. Check the differential fluid lf
the differential fluid is normal, replace the torque
control differential case kit.
3.
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SLOWER MOTOR RELAY,RADIATOR FAN RELAY.CONDENSER FAN REI-AY,COMPRESSOR CLUTCH RELAY(Located in the undeFhood fuse/relay box)Test. page 22-45
CONDENSER FAN 2P CONNECTOB
RADIATOR FAN2P CONNECTORA/C PRESSURE SWITCH2P CONNECTOR
COMPARTMENTWIRE HARNESS
{cont'd)
1P CONNECTOR
22-5
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Troubleshooting
Symptom Ghart
For electrical malfunctions which are indicated by the self-diagnostic system, reter to selt-diagnosjs function (see next
page).
Note these items before troubleshooting a symptom.
. Check the engine coolant level, and allow the engine to warm up before troubleshooting.
. Anv abnormality must be corrected before continuing the test.
. Because of the precise measurements needed, use a digital multimeter with an output of 1 mA or less at the 20 kO
range when testing.
. Before performing any troubleshooting procedures check:
- Fuses No. 47 17.5 AJ, No. 55 (40 A), No. 56 (20 A), No. 57 (20 A) in the under-hood fuse/relay box, and No. 17 {7.5 A) in
the under-dash fuse/relay box.._ Grounds No. G101, G201, G202, G401, G4O2
- Cleanliness and tightness of all connectors
SymptomSse pags
Mode control motor does not run, or one or more modes are inoperative.
Recirculation control door does not change between Fresh and Recirculate.22-24
Radiator fan does not run at all (but condenser fan runs with the AVC on).
Condenser fan does not run at all {but radiator fan runs with the Ay'C on).22-29
Both fans (radiator and condenser) do not run for engine cooling. but they both run with the A,/C
on.
Both fans do not run with the Ay'C on22-33
Compressor clutch does not engage.22-34
AJC svstem does not come on (both fans and compressor).22-37
Both heater and A/C do not work,22-39
22-10
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Troubleshooting
Radiator Fan
MDIATOR FAN RELAY 4P SOCKET
Radiator tan doos not run at sll(but condonser fsn runs with theA/C onl.
Check rhe No. 57 (20 Alfuse in theunderhood fuse/relay box, andthe No. 17 17.5 A) luse in the0nder-dash fuserelay box.
R.pl.c. th. fur€|.l, .nd r.chack.
Remove the radiator fan r6lay,and test it {see page 22-45).
R.pllco tha r.diator frn rehy.
Check the und.r-hood fus./r.l.ybox:Measure the voltage between theNo. 2 terminal ol the .adiator tanrelay 4P socket and body ground.
Chock the radiator tan:Connect the No. 1 and No.2 t€rminals of the radiator fan relay4P socket with a iumper wire.
Does th6 radiator fan run?
fo page 22-28
fo page 22-21
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Ch6ck for an open in the wire:1. Disconnect the jumper wire.
2. Disconnect the radiator fan 2P
3. Check for continuity beNveenthe No. l terminal o{the radia-tor fan relay 4P socket and theNo. 2 terminal of the radia'tor fan 2P connector-
Repai. open in the wira betweenthe radiator fan .olay ,nd the radi'atorfan.
Check lor an open in the wi.e:Check for continuity between theNo. 1 terminal oI the radiator fan2P connector and body ground.
Check lor an open in the wir.
b€turosn the radi.tor fan and bodyground. lf ihe wire b OK, check folpoor ground .t G2()l .
ls there continuity?
Replace the radiator tan motor.
Ftom page 22-26
RADIATOR FAN REI-AY 4P SOCKET
BLK/RED
RADIATOR FAN 2P CONNECTORWire side of lemale terminals
(cont'd)
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Troubleshooting
Radiator Fan (cont'dl
From page 22-26
RADIATOR FAN RELAY 4P SOCKET
BLK/YEL
1
2
a
Chock for an open in the wire:'1. Disconnect the jurnper wire.2. Turn the ignition switch ON (ll).3. lleasure the voltage betweenthe No.4terrninal of the radia-tor fan relay 4P socket andbody ground.
R€pair open in th6 wire botwoonthe No. 17 fuso and the radiatolfan .elsy.
ls there battery voltage?
Rep.ir open in the GRN wirebotw€en lhe radiator tan relayand the PCM/ECM.
22-28
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Condenser Fan
CONDENSER FAN RELAY 4P SOCKET
(cont'd)
Condenser lan does not run at alllbut radiator fan runs with theA/C on).
Check the No. 56 (20 A) fuse in theunder hood fuse/relay box, and theNo. 17 {7.5 A) fuse in the under-dash fuse/relay box.
Replace the luse(s), and .echeck.
Remove the condenser fan relay,and test it (see page 22-45).
Replace the condenser fan r€lay.
Check the under-hood luso/relaybox:Measure the voltage between theNo.2 terminal of the condenserfanrelay 4P socket and body ground.
Check the condensff fan:Connect the No. 1 and No. 2 terminals of the condenser lan rclay4P socket with a jumperwire.
Does the condenser fan run?page 22-30
To page 22 31
22-29
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Radiator Fan Switch
RADIATOB FAN SWITCH 2P CONNECTOR
1
'.r
GRN
Wire side of female terminals
Both tans (radiator and condenser)do not run fo. engine cooling, butthey both run with the A/C on.
Check lor rn open in the wire:1. Disconnect the radiator fanswitch 2P connector.2. Turn the ignition switch ON lll).3, Measure the voltage betlveenthe No.2 terminal and bodygrou nd.
Repair open in the wire betweenthe radiator tan relay, the con-densei lan .elay and the radiaiortan swhch.
ls there battery voltage?
Chock for an open in the wire:1. Turn the ignition switch OFF.2. Check for continuity betweenthe No. 1 terminal of the radi-ator fan switch 2P connectorand body ground.
Check for an open in the wirebetween the .adialor fan switchand body glound. I ths wire is OF;choc* tor poor g.ound at G'101.
ls there continuity?
ls the cooling system OK?
Replsce the radialor fan switch.
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