rear trim HONDA CR-V 1999 RD1-RD3 / 1.G User Guide

Disassembly and Reassembly
NOTE:
. Take care not to scratch the rear hatch glass.
. lf necessary, replace any damaged spacers and seals.
. Refer to page 20-99forthe rearwindowwiper motor removal and section 23 for the high mount brake light removal.
HINGE SPACERS
HINGE SPACEN('97 - 99 models)HINGE PLATE('00 model)
HARNESSTRIM
REAR SPOILEBSPACER{'99 00 models)
HARNESSTRIM6x1.0mm9.8 N.m {1.0 kgl.m,7.2 tbt.ft)
WASHERSTBIKER
s
R€AF WINDOWWIPER MOTORBASE PLATE
('97 - 98 models)
REAR SPOILERSPACER
CAUTIONLABEL
SEAL
REAR WINDOWWIPER UPPERCOVER
MOTOR BASEPLATE SEAL
PIVOT NUTFEAR TIME 4WDEMBLEM
{cont'd)
20-79
/=
GLASS PROTECTOR
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Rear Hatch Glass
l,_ | r\
wl:
f\ALIGNMENT HARNESSMARK TRIM
Disassembly and Reassembly (cont'dl
NOTE: Before installing the rear spoiler spacer, harness trim. caution label, real time 4WD emblem and glass protector,
clean the rear hatch glass bonding surface with a sponge dampened in alcohol.
>: Alignment mark locatioosA>
ALIGNMENTMARK
A Center line
lnside:
Outside:Centor line
REAR SPOILERSPACER{'97 98 models)
SPOILERREARSPACEBSSPACERS('99 00 models){'99 00 models)
20-80
REAR SPOILER SPACER
ooo O
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Openers
Fuel Fill Door Opener Cable Replacement
NOTE:
. When removing the clips, use a clip remover.
. Take care not to bend the opener cable.
Remove the following parts, then pull the carpet back, as necessary (see page 20-45),
a
>: Clip locationsA>,6 B>, 1
a
a
FUEL FILL OOOR LATCH(see page 20-96)
Kick panel (left side. see page 20-41)
Center pillar lower trim panel (left side, see page 20-
41)
Front side trim (left side, see page 20-41)
Rear seat (left side, see page 20-63)
Cargo area floor and cargo storage bin (see page
43)
Rear trim panel {see page 20-42)
Rear side trim panel (left side, see page 20-421
Rear side trim (left side, see page 20-41)
FUEL FILL DOOR OPENER
{see page 20-96)
20-
c>,1
@lRlg
Installation is the reverse of the removal procedure.
NOTE:
. lf necessary, replace any damaged clips.
r Make sure fuel fill door opener cable is routed and connected properly.
. Make sure the fuel fill dooropens properly.
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Openers
Fuel Fill Door Opener Replacement
NOTE: Take care not to bend the opener cable.
Remove the left front side trim (see page 20-41).
>: Bolt locstions.2
5x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbt.ftl
FUEL FILL DOOROPENER CABLE(see page 20-94)
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the opener cable is connected properly.
. Make sure the fuel fill door opens properly,
20-96
Fuel Fill Door Latch Reolacement
NOTE: Take care not to bend the opener cable.
Remove the rear speaker cover and rear speaker from
the left rear side trim panel (see page 20-42).
>: Boh locdions, 2
6x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbf.ft)FUEL FILL DOOR LATCH
FUEL FILL DOORAfter installing, check fora flush fit with the body.
CAELE(see Page
LATCH
DOOR OPENER
20,94)
FUEL
FUEL FILLRemove the fuel fill door latchby turning it 90'
Installation is the reverse of the removal procedure.
NOTE: Make sure the fuel fill door opens properly
and locks securely.
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Rear Window Washer Tube Replacement
NOTE:
. Take care not to scratch the related parts and body.
. When removing the clips, use a clip remover.
Remove the following parts from the left side of the vehicle, then
. Front wheelwell protector (see page 20-89)
. Innertender (see page 20-89)
. Kick panel (see page 20-4't)
. Center pillar lower trim panel (see page 20-41)
. Front side trim (see page 20-41)
. Rear seat (see page 20-63)
a Cargo area floor and cargo storage bin (see page 20-
43)
>: Clip, harness cu3hion location3c>,3D>,12A>, 1B>, 1
Route the washer t!be
under the wire harness
Route the washer tubesto the washer reservoir
WASHEBRESERVOIR
wasner no2zre.
@s_l el 4
WINDSHIELDWASHEB TUBE
REAR WINDOWWASHER MOTOR
GROMMET
wrNoowWASHER TUBE
pull the carpet back as necessary (see page 20-45)
. Rear trim panel and rear side trim panel (see page 20-
42J
. Rear side trim (see page 20-41)
. Rear hatch glass support strut (body side, see page
20-7Al
. Ouarter pillartrim panel (see page 20-421
o Cargo area light (see section 23)
. Headliner (rear edge, see page 20-44)
GROMMET
(cont'd)
20-101
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Rear Accessory Socket:
'1. Remove the left rear side trim panel {see section
20t.
2.Disconnect the connectors.
lnspect the connector terminals to be sure they are
all making good contact.
lf the terminals are bent, loose or corroded,
repair them as necessary, and recheck the sys
tem.
. lf theterminals look OK, goto step 4.
ACCESSORYSOCKET
A (YEL/8LUI
3.
\J
ryIIBLK}
4. Turn the ignition switch to ACC (l), and check tor volt
age between the A and B terminals.
o There should be battery voltage.
. lf there is no battery voltage, check for:- blown No. 6 ('10 A) and No. 27 (10 A) fuses in
the under dash fuse/relay box.- faulty rear accessory socket relay (test, page
23-53).- poor ground (G401, G402, G553).- an open in the wire.J
23-97
5. Remove the thermofuse housing and thermal pro
tector, then remove the socket and cover.
THEEMALPROTECTOR
T$THERMOFUSEHOUSING
COVER
SOCKET
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Wipers/Washers
1.
Rear Window Wiper Motor Test
Remove the tailgate trim panel (see section 20),
Disconnect the 4P connector from the wiper motor
assembly.
4P CONNECTOR
WIPEBLOWER COVEnPush tabto release,
Test the motor by connecting battery power to theNo. I terminal, and ground to the No. 3 terminal.
lf the motor does not run or fails to run smoothly,replace it.
Reconnect the 4P connector to the wiper motor.
Connect an analog voltmeter between the No. 4 (+)
and No. 2 (-) terminals.
Run the motor by turning the wiper/washer switchoN.
The voltmeter should alternately indicate 0 V and11 V or less.
4.
5.
23-120
1.
Washer Motor Test
Remove the front bumper (see section 20).
Disconnect the 2P connectors from the washermolors,
REAR WINDOWWASHER MOTOR
Test the washer motor by connecting battery power
and ground according to the table.
lf the motor fails to run smoothly, replace it.lf the motor runs smoothly, but little or no washerfluid is pumped, check for a disconnected orblocked washer hose, or a clogged pump outlet inthe motor.
a
a
L_Iq'.r91
Battery
,l
Disconnected
Connected@
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JFront Seat Belt RePlacement
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in this
section (24) before performing repairs or service ('98 - 00
models).
CAUTION: Check the front seat bslts for damago. and
replaco thom if necessary. Be careful not to damage
them during removal and in3tallation'
Front scat bolt:
1. Make sure you have the anti-theft code for the
radio, then write down the frequencies for the pre-
set buttons.
2. Disconnect the negative battery cable, and wait at
least three minutes before beginning work.
3. Slide the front seat forward fully.
4. Bemove (see section 20):
. Center pillar lower trim Pane
. Kick oanel
. Front side trim
5. '97 model: Remove the upper anchor cover and the
lower anchor caP.'98 - oO models: Remove the upper anchor cover
and pull the lower anchor cover back.
UPPEN ANCHOR BOLT
7/1&20 UNF32 N.m (3.3 kgt'm.24 tbf.ft)
SHOULDERANCHORADJUSTER
Apply liquid threadlock.
9.8 N.m (1.0 kgt.m,?.2 tbtft)
UPPERCOVER
RETRACTORMOUNTING BOLTZ,,Gx1.0mm ./
SEAT BELTTENSIONER
{'98 - 0o modols)
REAR SIDE
ANCHORCOVERl'98 - 00 models)
ANCHORCAP('97 modell
RETRACTOR BOLT7/1&20 UNF32 N.m 13.3 kgt m,24 tbt.ft)
LOWER ANCHOR BOLT?,/1&20 UNF32 N.m {3.3 kgf.m, 2,1 lbf.ftl
o.Disconnect the seat belt tensiongr connector.
@ To avoid accidontal deployment and
possibte inlury, always disconnect the soat bsh ton-
sion€r connoctor bofore rsmoving th6 retractor l'98
- 00 modsls, se€ pa ge 21-231 .
Remove the uDDer and lower anchor boits, the
retractor bolt, the retractor mounting bolt, and
remove the front seat belt and retractor.
Remove the center pillar upper trim (see section 20).
Remove the shoulder anchor adjuster.
7.
9.
8.
I x 1.25 mm23 N.m 12.3 kgt.m,1? tbf.ft)
SHOULDERANCHORADJUSTER
10. lnstallation isthe reverse of the removal procedure.
NOTE:
Check that the retractor locking mechanism func-
tions as described on Page 24-9.
Assemble the washers, collar and bushing on the
uooer and lower anchor bolts as shown.
Eefore installing the anchor bolts, make sure there
are no twists or kinks in the front seat belt.
Make sure the seat belt tensioner connector ls
connected securelv.
Enter the anti-theft code for the radio, then enter
the customer's radio station presets
(cont'd)
24-3
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Seat Belts
Rear Seat Belt Replacement
CAUTION: Check the rear s€at belts for damage, andreplace lhem if necessa.y. Be caretul not to damagethem during temoval and installation.
Rear seat belt:
1, Remove the rear seat {see section 20}.
2. Carefully pull on the upper anchor cover and loweranchor cover to remove them.
UPPER ANCHOR BOLT7/16-20 UNF32 N.m 13.3 kg{.m,24 tbt.ft)
REAR SEATBELT
RETRACTOBMOUNTING BOLT6x1.0mm9.8 N.m (1.0 kgt.m.7.2 rbf.ftl
UPPERANCHORCOVER
RETRACTOR
LOWERANCHORCOVER
RETRACIOR EOLT7/16-20 UNF32 N.m {3,3 kgf.m,24 rbr.ft)
3.
4.
LOWER ANCHOF BOLT7/1S20 UNF32 N.m 13.3 kgl.m, 2/r lbf.ftl
Remove the lower anchor bolt.
Remove (see section 20):. Cargo area floor and cargo storage bin. Rear trim panel and rear side trim panel
Remove the upper anchor bolt, the retractor bolt.the retractor mounting bolt, and remove the rearseat belt and retractor.
24-6
,--
6. Installation is the reverse of the removal procedure.
NOTE:
. Check that the retractor locking mechanism func-tions as described on page 24-9.. Assemble the washers, collar and bushing on thelower anchor bolt as shown.. Before installing the anchor bolt, make sure thereare no twists or kinks in the rear seat belt.
Upper anchot bolt construction:
UPPER ANCHOR
TOOTHEOLOCK WASHER
/
A t
ANCHORCOLLAF
Lowel anchor bolt construqtion:
LOWER ANCHORBOLTSPRINGWASHEB
TOOTHEDLOCI( WASHER
BUSHINGWASHERSCOLLAR
LOWER ANCHOR
Rgtractor boll construction:
RETMCTORBOLT
/ r>--->.
f/F\-. (t--nnnllH \
P \v*\
/\\T(X)THEDLOCK WASHERRETRACTOR
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