rear trim HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CR-V, Model: HONDA CR-V 1999 RD1-RD3 / 1.GPages: 1395, PDF Size: 35.62 MB
Page 982 of 1395
Body
Bumpers
Front Bumper Removal and
fnstaflation .........20-72
Rear Bumper Removal and
fnstaflation .........20-74
'Dashboard
lnstrument Panel Removal and
lnstallation .........20-47
Driver's Dashboard Lower Cover and
Knee Bolster Removal and
Installation .........20-48
Glove Box Removal and
lnstallation .........20-49
Center Pocket Removal and
lnstallation .........20-49
Center Dashboard Lower Cover
Removal and lnstallation ............ 20-50
Center Panel Removal and
lnstallation .........20-50
Power Window Switch Removal and
lnstallation .........20-51
Center Air Vent Removal and
lnstallation .........20-51
Side Air Vent Removal and
fnstallation .........20-52
Side Defogger Trim Removal and
fnstallation .........20-52
Dashboard Removal and
lnstallation .........20-53
Dashboard Frame Replacement ..... 20-55
Doors
Component Location Index
Front Door ,,...,,,,20-2
Rear Door ...........20-4
Tailgate Door ................................ 20-6
Fenderwell
Front Wheelwell Protector
Replacement .....20-89
Inner Fender Replacement .,.....,.,.... 20-89
Rear Wheelwell Protectol
Replacement .....20-90
Fuel Pipe Protector Replacement ... 20-90
Rear Air Outlet Replacement .......... 20-91
*Frame Repair Chart .............................. 20-106
Front Grille
Repf acement .........20-77
Glass
Component Location Index ............ 20-29
Hood
Replacement ......,,,20-75
Adjustment ............20-76
*lnterior Trim
Component Location Index ............ 20-40
Mirrors
Component Location Index .........,,, 20-26
Moldings
Roof Molding Replacement ............ 20-84
Door Moldings Replacement .......... 20-85
Openers
Component Location Index ............ 20-92
Rear Hatch Glass
Replacement .........20-74
Disassembly and Reassembly ........ 20-79
Adiustment ............20-81
Rear Weatherstrip Replacement .... 20-83
Seats
Component Location Index ............ 20-56
Side Sill Panel
Repfacement .........20-87
Spare Tire Cover
Emblem Installation ........................ 20-88
Sub-frame ..................20-104
Wiper/Washer
Component Location lndex ,,,,,....... 20-97
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Page 987 of 1395
Doors
Component
Tailgate Door:
NOTE: Refer to the
Location Index (cont'dl
1997 Series Honda CR-V Body Repair Manual {P/N 61S1030) for tailgate door removal.
LICENSE PLATETRIMReplacement, page 20-16TAILGATE OOORPosition Adjustment, page 20-23
TAILGATE DOORWEATHERSTRIP
HINGECOVER \
V
illt
REAR HATCH GLASS LATCHReplacement, page 20 18
HINGE
\
I
SUPPORT STRUT
€\A
LATCH STOPReplacement, page 20-17
Replacement,page 20'19
TAILGATE DOOR PANELRemoval and Installation, page 20-15
TAILGATE DOOR LATCHReplacement, page 20-17
TAILGATE DOORHANDLEReplacement, page 20-16
TAILGATE DOORSTRIKERAdjustment, page 20-25
k@/
%
-6
\
TAILGATE DOOR WEDGEAdiustment, page 20-25
N
REAR HATCH GLASSACTUATORReplacement, page 20-19
REAR HATCH GLASS
lVr
d+-BA^cKEr
d
d\
FLEXIBLE CARGOHOOK
20-6
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Page 1011 of 1395
Glass
Windshield Replacement
CAUTION:
. Put on gloves to protect your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the windshield, first remove the:
. Rearview mirror (see page 20-28)
. Sunvisors and holders (see page 20-44l'
. Ceiling light (see section 23)
. Grab handle (see page 20-44)
. Front door trim (see page 20-41)
. Front pillar trim (see page 20-41)
. Windshield wiper arms and cowl cover (see page
20-98)
2. Remove the molding and glass brackets.
NOTE: lf removing the molding is difficult, cut the
moldlng with a utility knife.
MOLDING
3. Pull down the front Dortion of the headliner (see
page 20-44).
CAUTION: Take care not to bend the headliner
excessivsly, or you may break it.
WINDSHIELD
20-30
4. Apply protective tape along the edge ot the dash-
board and body as shown. Using an awl, make a
hole through the rubber dam and adhesive from
inside the vehicle. Push a piece of piano wire
through the hole, and wrap each end around a
piece of wood.
PROTECTIVETAPE
WINDSHIELD
ADHESIVE
PIANOWIRE
PROTECTIVETAPE
WINDSHIELO
PROTECTIVETAPEDASHBOARD
ADHESIVELOWER RUBBERDAM
CAUTION: Hold the piano wire as close to the wind-
shield as possible to prevent damage to the body
and dashboard.
5. With a helper on the outside, pull the piano wire
back and fo(h in a sawing motion, and carefully cut
through the rubber dams and adhesive around the
entire windshield.
6. Carefully remove the windshield.
UPPER RUBBER
PIANO
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Page 1016 of 1395
22.
21. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 14, and set it down on the adhesive. Ljghtly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTEr Do not open or close the doors until adhe-
sive is dry.
SUCTTON ALIGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the windshield, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the windshield and check for
leaks. mark leaking areas, and let the windshield
dry, then seal with sealant.
NOTE:
. Let the vehicle stand for at least four hours after
windshield installation. lf the vehicle has to be
used within the first four hours, it must be driven
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl,.
. Advise the customer not to do the following
things for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excess,vely {such as when
going in and out of driveways at an angle or
driving over rough. uneven roads).
24.
Ouarter Glass Replacement
CAUTION:
. Put on gloves to prot€ct your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat (see page 20-63)
. Cargo floor lid and cargo storage bin (see page
20 431
. Rear trim panel and rear side trim panel (see
page 20-421
. Rear hatch glass support strut (see page 20-78)
. Ouarter pillar trim panel (see page20-421
. Taillight (see section 23)
NOTE: With the rear hatch glass support strut
removed, you will need to support the rear hatch
glass by hand.
2. From inside the vehicle, use a knife to cut through
the quarter glass adhesive all the way around.
NOTE:
. lf the quaner glass is to be reinstalled, take care
not to damage the molding.
. lf the molding is damaged. replace the quarter
glass, molding, and clips as an assembly.
. The quarter glass can be reinstalled using butyl
tape.
(cont'd)
20-35
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Page 1022 of 1395
Removal and Installation
CAUTION:
. Put on gloves to protect your hands,
. When prying with a tlat-tip screwdrivel, wrap it with protective tape to prevent damage.
. When removing the support strut of the rear hatch glass, you will need to open or close the rear hatch glass by hand.
NOTE: Take care not to bend or scratch the trim and panels.
>: Clio locations
a>,5c>, 1o>.2e>,2B >,8
UPPERBOLT7/16 - 20 UNF32 N.m {3.3 kgf.m,24 rbt.ft)Apply liquid thread
CENTER PILLARLOWER TRIM PANEL
LOWERANCHOBCOVER('98 00 models)
{cont'd)
I l_lss-l , | 'rrl
elElw"lel sl
FRONT SEAT BELT
FRONT SEAT BELLOWER ANCHORBOLT7/15 - 20 UNF32Nm(3.3kgf.m,24 tbt.ftl
ANCHORCAP('97 model)
REAR DOORTRIM
REAR SIDE TRIMtlemove the rear seat(see page 20 63).
REAR SIDE
20-41
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Page 1023 of 1395
Interior Trim
@wt we@M
REAR SIOETRIM PANELRemove the reat seat(see page 20-63).
FCONNECTOR
2
OUARTER PILLARTNIM PANELRemove the rear hatch glasssupport strut (see page20-741.
Removal and Installation (cont'd)
>i Clip loc.tionsa>,21B>,4c>, 1E>. !F >,3D>, 1
Disconnect the accessorysocket connectors,
9.8 N.m (1.0 kgf.m,1.2lbt-lrl
5x1.0mm6x1.0mm9.8 N.m (1.0 kgtm,7.2 tbf ftl
TIE DOWNHOOK
6x1.0mm
TIEoowNHOOK
v
O\A
D
REAR SEAT BELTLOWER ANCHOR EOLT7/16 - 20 UNF32 N.m {3.3 kgt.m,24 tbl.frl
9.8 N.m (1.0 kgt m,7.2 tbf.ft)
REAR TRIM PANELRemove the cargo area floorand cargo slorage bin.
20-42
REAN SEAT BELTUPPER ANCHOR BOLT7/16-20 UNF32 N.m {3.3 kgt.m,24 rbt.ft)
REAR DOOR
REAR
ffi
STRIKER
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Page 1025 of 1395
lnterior Trim
Headliner Removal and Installation
CAUTION: When prying with a tlat-tip screwdriver,
wrap it with protective tape to prevent damage.
NOTE:
. Take care not to bend and scratch the headliner.o Be careful not to damage the dashboard and other
interior trim.
1. Remove:
. Front and rear door side trim (see page 20-41). Front pillartrim (see page 20-41)
. Center pillar lower trim panel (see page 20-41). Center pillar upper trim (see page 20 41). Rear seat (one side, see page 20-63). Cargo area floor and cargo storage bin
{see page 20-43)
. Rear trim panel (see page 20-421
. Rear side trim panel (oneside, see page 20-42l,
. Rear hatch glass support strut (one side, seepage 20-78)
. Ouaner pillar trim panel {one side, see page 20-
42)
. Ceiling light, interior light and trunk light(see section 23)
. Rearview mirror (see page 20-28)
2. Remove the sunvisor and holder from each side.
>: Scaew location3, 4
I
A\"r- |Yr* || -
suNvtsoR
20-44
3. Remove the grab handles from
passenger's sides.
>r Screw locations, 6
the front and rear
ry_l
COVER
4. Remove the clips, then remove the headliner.
NOTE: An assistant is helpful when removing the
headliner.
>: Clip locations,9
HEADLINER
Pullout. OUARTERTRIMPANEL
5. Remove the headliner through the rear hatch glass
openrng.
6. Installation is the reverse of the removal procedure.
NOTE:
. When reinstalling the headliner through the rear
hatch glass opening, be careful not to fold or
bend it, Also, be careful not to scratch the body.. Check that both sides of the headliner are
securely attached to the trim.
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Page 1026 of 1395
Carpet Replacement
SRS comDonents are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24) before performing repairs or service.
CAUTION: Put on gloves to protect your hands.
Remove:
. Front seat (see page 20-571
. Rear seat (see page 20 63)
. Kick panel (see page 20-41)
. Center pillar lower trim panel (see page 20 41)
. Front side trim {see page 20-41)
. Lower console cover 1A,/T model, see page 20-49)
. Center console (lM/T model, see page 2o-47)
Remove the footrest.
>: Eolt locaiions,2
2.
'1.
6x1.0mm9.8 N.m {1.0 kgf.m,7 .2 tbt.ttt
FOOTREST
3. Remove the parking brake cover.
>: Screw locations,2
6bo" I"l
4. Remove the center table and table frame bracket.
>: Bolt locations, 4a: Nut locations, 4
>: Clip locations, 4
ill
,l
8 x 1.25 mm22N.m l2.2kgl.n,16 tbt ft)
8 x 1.25 mm22 N.m 12.2 kgf.m,16 tbtfrl
Forwaad
TABLE FRAMEBRACKET
{cont'd)
CENTER TABLE
COVER
20-45
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Page 1050 of 1395
Rear Seat Armrest Replacement
NOTE: Take care not to tear the seams or damage the
seat covers.
COLLAR
COLLAR6x1.0mm9.8 N.m {1.0 kgf.m,7.2 rbr.ft)
WASHER
NYLONWASHER
VEARMRESTWASHER
ARMRESTPIVOT BOLT6x1.0mm9.8 N.m (1.0 kgt.m,7.2lbllll
lnstallation is the reverse of the removal procedure.
SEAT.BACK
Rear Seat Cover Replacement
CAUTION: Put on gloves to protect your hands.
NOTE: Take care not to tear the seams or damage the
seal covers.
Seal-back cover:
Remove the seat-back {see page 20-65).
Remove:
a Armrest
. Headrest
. Seat-back recline rod (see page 20-65)
Remove the seat cushion strap bolt and strap bolt
trim, then remove the seat-back mat.
L
2.
"'---.' t.-r" t-- i,': "" '
4. Remove all the clips.
(cont'd)
20-69
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Page 1059 of 1395
Rear Hatch Glass
Replacement
CAUTION:
. Put on gloves to protecl your hands.
. Use seal covers to avoid damaging any surfaces.. Do not damage the rear window delogger grid lines
and terminals.
NOTE: An assistant is helpful when removing the rear
hatch glass.
a: Nul locationsAa.4 Ba.4
€ @ i!iff*-"-
Harnoss wiring locations:
REAR WINDOW WIPERMOTOR CONNECTORRemove the rear wiper lowercover (see page 20-99i.
HARNESS 'TRIM
.;=-
8 x 1.25 mm22 N-m l'2.2 kgl.m,'16 tbt fr)
8 x 1.25 mm22N.m l.2.2*ql.m,16 tbf.ft|
Installation is the reverse of the removal orocedure.
NOTE:
. Adjust the rear hatch glass alignment.
. Make sure the connector, terminals and washer tube are connected properly.
. Adjust the aim of the rear window washer nozzle (see page 20-103).
20-78
REAR SPOILER
'--
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