trans HONDA CR-V 1999 RD1-RD3 / 1.G User Guide
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CR-V, Model: HONDA CR-V 1999 RD1-RD3 / 1.GPages: 1395, PDF Size: 35.62 MB
Page 23 of 1395
Towing
lf the vehicle needs to be towed, call a professional
towing service. Never tow the vehicle behind another
vehjcle with just a rope or chain. lt is very dangerous.
Emergency Towing
There are three popular methods of towing a vehicle.
Flat-bed Equipment - The operator loads the vehicle on
the back of a truck. This is the best way of transporting the
vehicle.
Wheel Lift Equipment - The tow truck uses tlvo pivoting
arms that go under the tires lfront or rear) and lifts them
off the ground. The other two tires remain on the
ground. The vehicle's suspension and body can be
seriously damaged if this method of towing is attempted.
Sling-type Equipment - The tow truck uses metal cables
with hooks on the ends. These hooks go around parts of
the frame or suspension and the cables lift that end of
the vehicle off the ground. The vehicle's suspension and
body can be seriously damaged if thjs method of towing
is attempted. This methed of towing the CR-V is
unaccePtable.
The onlv recommended way of towing the CR-V is on a
flat-bed truck. Two wheel drive CR-V's may also be
towed with all four wheels on the ground.
Towing the four-wheel dlive CR-v with only two
wheels on the ground will damage parts of the 4wD
system. It this vehicle is damaged, it should be towed
on a flat-bed truck ol trailel.
It the 2 wheel drive CR-v is towed wiih all tour wheels
on the ground, do the following:
Manual Transmission
. Release the parking brake.
. Shift the transmission in Neutral
Automatic Transmission
. Release the parking brake.
. Sta rt the engine.
. Shift to lD.l position. then E position.
. Turn off the engine.
lmproper towing preparation will damage the
transmission. Follow the above procedure exactly. lf
you cannot shift the transmission or start the engine,
the vehicle must be transported on a flat-bed truck.
lf the vchicle is towed with four wheels on the ground,
il is best to tow the vehicle no larther than 50 miles (80
km), and keep the speed below 35 mph {55 km/h).
Trying to lift or tow the vehicle by ihe bumpers will
cause serious damage. The bumpers ale not dosigned
to support the vehicle's weight.
Front:
Rear:
lOwlNG HOOKS .ndTIE DOWN BRACKETS
TIE DOWN BRACKET
1-21
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Page 24 of 1395
Service Precautions
Parts Marking Locations
To deter vehicle theft, cenain major components are marked with the vehicle identification number {VlN). Original partswill have self-adhesive labels or labels attached with a break-off bolt. Replacement body parts will have self-adhesivelabels, and replacement engine and transmission parts will be stamped with a code tor spare parts.
NOTE:
. Be careful nottodamagethe parts marking labelsduring body repairs. Maskthe labels before repainting.' Label location letters without parenthesis indicate original parts. Letters with parenthesis indicate replacement pans.
A, (A): Engine
B, (B): Transmission
C, (C): Front Bumoer
D, (D); Hood
E, (E): Tailgate
F, (F): Rear Bumper
G, (G): Front Fenders (Lefr and Right)H, {H): Front Doors (Left and Right}
l, (l): Rear Doors (Left and Right)
J, (J): Outer Side Panel (Left and Right)
1-22
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Page 25 of 1395
Precautions for Real-time 4WD (Four-wheel Drivel
Under normal conditions, the vehicle is in 2WD (front-wheel drive). However, the system will instantly transmit
appropriate driving force to the rear wheels {depending on the driving force of the front wheels and the road conditons)
The Real-time 4WD-Dual Pump System does not have a manual switch to disable the 4WD system. Whenever service
work requires spinning the front or rear wheels with the engine, always lift up and support the vehicle so all lour wheels
are off the ground (see page 1- 19).
1-23
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Page 30 of 1395
Unit of length: mm lin)ClutchSection 12
Manual TransmissionSection 13
MEASUREMENTSTANDARD INEWISERVICE LIMIT
Clutch pedalPedal height to floorStrokeFree playPedal play
Disengagement height to floor
183 (7.20)
135- 14515.31 - 5.71)7 - 2210.24 - 0.41J1-9 (0.04-0.35)
7212.83) min.
Clutch surface runout0.05 (0.002) max.0.r5 (0.006)
Clutch discRivet head depthThickness1.2 - 1.710.05- 0.07)8.4 9.1 (0.33,0.36)0.2 (0.01)
6.0 i0.24)
Pressure plateWarpageDiaphragm spring finger alignment0.03 (0.001)max.
0.6 (0.02) max.0.15 (0.006)
0.8 (0.03)
MEASUREM€NTSTANDARD INEW} I SERVICE I-IMIT
TransmissionfluidCapacity f (US qt, lmp qti1.7 11.8, 1.4)for oilchange2.1 (2.2, 1.8){or overhaul
MainshaftEnd play
Diameter of ball bearing contact area (clutch side)Diameter of needle bearing contact areaDiameter of ball bearing contact area(transmission housing side)Runout
0.'11 - 0.18 (0.004 - 0.007)27.977 - 27.990 (1.1015 - 1.1020)37.984 - 38.000 (1.4954- 1.4961)
27.987 - 28.000 (1.1018 - 1.1024)0.02 (0.0011max.
Adjust27.94 (1.100)
37.93 (1.493)
27.94 (1.100)
0.05 {0.002)
Mainshatt 3rd and4th gearsLD.End play
Thickness 3rd gear4th gear
43.009 - 43.025 1 1.6933 - 1.6939)0.06 - 0.21 (0.002 - 0.008)34.92 34.97 11.375 - 1.377)31.42 - 31.4'7 11.237 , 1.2391
43.08011.6961)0.3 (0.01)
34.811.37)31.311.23)
Mainshaft sthgearLD.End play
Thickness
43.009 - 43.02511.6933 1.6939)0.06 - 0.21 (0.002 - 0.008)30.92 - 30.97 {1.217 - 1.219)
43.08011.6961)0.3 (0.01)
30.8 (1.21)
CountershaftDiameter ol needle bearing contact areaDiameter oI ball bearing and needle bearing contact
Diameter o{ 1st gear contact areaRunout
36.000 - 36.015 {1.4173 - 1.4179)24.987 - 25.000 (0.9837 - 0.9843)
36.984 - 37.00011.4561 -1.4567)
0.02 (0.001)max.
3s.95 (1.415)
24.94 (0.982)
36.93 (1.4s4)
0.0s (0.002)
countershatt 1stgearLD.End playThickness
43.009 - 43.025 (1.6933 1.6939)0.06 - 0.18 (0.002 - 0.007i26.9s,27.00 (1.061 - 1.063)
43.08 (1.696)
0.2310.009)
Countershaft 2ndgeart.D.End playThickness
47.009 - 47.025 (1.8507 - 1.8514)0.07 - 0.14 10.003 ,0.006)
2As2 - 2a.97 l 1.139-1.1411
47.08 {1.854)0.18 (0.007)
Spacer collar(Mainshaft 4thand 5th gears)
t.D.o.D.Length A'ls I
le31 .002 - 31 .O12 11 .2205 , 1 .2205)37.989 - 38.000 (1.4956 1.4961)56.45 - 56.55 Q.222 - 2.226126.03,26.08 (1.025 - 1.027)
31.06 (1.223)
37.94 (1.494)
26.01 t1 .0241
Reverse idler geart.D.Gear-to-reverse gear shaft clearance20.01 6 - 20.043 (0.7880, 0.7891)0.036 - 0.084 (0.0014 - 0.0033)20.09 (0.7909)
0.16010.0063)
Synchro ringRing-to-gear clearance (ring pushed againsl gear)0.85 - r.10 (0.033 0.043)0.4 (0.02)
Dual coneClearance (ring pushed against gear)
Outer synchro ring to synchro coneSynchro cone-to-gearOuter synchro ring-to-gear
0.5 1.0 (0.02 0.04)0.5 - 1.0 (0.02 - 0.04)0.95 - 1.68 (0.037 - 0.066)
0.3 (0.01)
0.3 (0.01)
0.6 (0.02)
Shift forkFinger thickness 3rdl4th shift lorkExcept aboveFork-to-synchro sleeve clearance
7.4 - 7.6 (0.29 - 0.30)6.2 - 6.4 (0.24- 0.2s)0.35 - 0.65 (0.0't4 - 0.026)'t, torag)
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Page 31 of 1395
Standards and Service Limits
Manual Transmission {cont'd} - Section 13
11: fuleasuring points A
A
'Ay"
-l-...
_{-P)
A'*2: Measuring points
MEASUREMENTSTANDARO INEW) SERVICE LIMIT
Raverse shift IorkPawl groove widthFork-to-reverse idler gear clearanceGroove width*l at AatBFork-to-5th/reverse shift shaft clearance*'
at B'
'13.0 - 13.3 (0.5' j - 0.52)0.5 - 1.1 (0.02 - 0.04)7.O5 - 7.25 i.0.21 4 - 0.24517.4 -7.7 t0.29 0.301
0.05 - 0.35 (0.002 - 0.014)0.4,0.8 (0.02 0.03)
18 (0.07)
0.5 {0.02)1.0 (0.04)
Shift arm AShift fork diameter at contact areaShift arm A-to-shitt tork shaft clearance12.9 - 13.0 (0.508 - 0.512)0.2 - 0.5 (0.008- 0.020)0.6 {0.024i
Shift arm CShift arm C'to-shift arm B clearanceDiameter of shift arm B contact area0.05 0.25 (0.002 0.01)r2.9 - 13.0 (0.508 - 0.512)
Select armSelect arm'to-shift arm A clearanceDiameter of shift arm A contact area0.05 - 0.25 (0.002 0.01)7.9 - 8.0 (0.311 - 0.31s)
Select levero.D.Transmission housing clearance15.94r - 15.968 (0.6276 - 0.6287)0.032 - 0.086 (0.0013 - 0.0034)
Shift levero.D.Sh ift arm cover clearancer5.941 - 15.968 (0.6276 - 0.6287)0.032 - 0.127 (0.0013 - 0.0050)
DifferentialcarnerPinion shaft contact area LD.Carrier-to-pinion shaft clearanceDriveshaft, intermediate shatt contact area LD,Carrier-to-driveshaft clearanceCarrierto-interrnediate shaft clearance
18.010 18.028 (0.7091 - 0.7098)0.027 - 0.057 (0.0011 - 0.0022)28.005 - 28.025 (1.1026, 1.1033)0.025 - 0.066 (0.0010,0.0026)
0.055 - 0.091 10.0022 - 0.0036)
0.1 (0.004)
0.12 {0.005i0.15 (0.006i
Differentialpinion gearBacklasht.D.Pinion gearto-pinion shaft clearance
0.05-0.r5 {0.002 - 0.006)18.042 - 18.066 (0.7103 - 0.7113)0.059 - 0.095 10.0023 - 0.0037)oru ro.ooor
Ditferential tapered roll€r besring preloacStaning torque N.m (kgf.cm, lbl.ini
1.4 2.5i'14 26,12 -231Adjust
TransterDiameter of roller bearing contact areaTransler shaft {driven gear side}Translor shaft {middle of shaft)Transter drive gearTranslor driven gear shaft {driven gear side)Transter driven gear shaft (splined side)Trans{er gear backlashTotalstarting torque N.m (kgicm, lbiin)
33.984 - 34.000 (1.337 - 1.339)21.977 - 27.99011.101 1.102140.002 - 40.01811.575 - 1.576)35.002 - 35.01811.378 - 1.379)26.975, 26.988 (1.062 1.063)0.06 - 0.16 {0.002 0.006)2.64 3.41\21.3,35.4,23.1 30.t|
33.93 (1.336)
27 .92 (1 .O99)39.95 (1.573)
34.95 (1.376)
26.92 (1.060)
AdjustAdjust
2-6
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Page 32 of 1395
Unit of length: mm (in)Automatic TransmissionSection 14
MEASUREMENTSTANDARO INEW}SERVICE LIMIT
TransmissionfluidCapacity I {US qt, lmp q0 4WD
2WD
6.8 (7.2, 6.0) for overhaul2.9 (3.1, 2.6) for fluid change5.9 {6.2, 5.2)for overhaul2.7 {2.9, 2.4}for fluid change
Hydraulicpressure
kPa
(kgflcm' , psi)
Line pressure at 2,000 rpm in LII or El position830 - 880 (8.5 - 9.0, 120 130)780 (8.0, 1' t0)
1sl clutch pressure at 2,000 rpm in Da position
1st-hold clutch pressure at 2,000 rpm In l position
2nd clutch pressure at 2,000 rpm in El position800 - 850 (8.2 4.7,120 1241760 t7.7, 1101
3rd clutch pressure at 2,000 rpm in E position ('97,'98 models), or E position with O/D OFF indicatorlight ON ('99,'00 models)
4th clutch pressure at 2,000 rpm in gl position ('97,'98 models), or E position with O/D OFF indicatorlight oFF ('99,'00 models)
Stall speed rpm (Check with vehicle on level ground)2,5502,400,2,700
Clutch initial clearance 1st2nd,3rd,4th'lst-hold
Clutch return spring free length 1st, 2nd, 3rd, 4th'1st-hold
Clutch disc thicknessClutch plate thickness 2nd, 3rd, 4th1st, 1st-hold
0.65 - 0.85 (0.026 -0.033)
0.40 - 0.60 (0.016 - 0.024)0.5 - 0.8 (0.020 - 0.031)31 .1 11 .22)34.6 (1.36)
1.88 - 2.00 (0.074 - 0.079)'r.95 - 2.05 {0.077 0.081)'1.55- 1.65 (0.061 - 0.065)
29.1 (1.15)
32.6 (r.28)
Until grooves worn outDiscolorationDiscoloration
Clutch end plate thickness Mark 1(lsti Mark 2Mark 3Mark 4Mark 5Mark 6Mark 7Mark 8Mark IMark 10
2.05 - 2.r0 (0.081 - 0.083)2.15 2.20 (0.085 - 0.08712.25 2.30 (0.089,0.091)
2.35 2.40 {0.093 - 0.094}2.45 - 2.50 {0.096- 0.098}2.55 - 2.60 (0.100 - 0.102)2.65 - 2.70 (0.104 - 0.106)2.75 2.80 i0.108 - 0.110)2.85 - 2.9010.r 12 0.114)2.95 - 3.0010.116 0.118)
Discoloration
Discoloration
Clutch end plate thickness Mark 6{2nd, 4th) Mark 7Mark 8Mark 9Mark 10Mark 11lvlark 12Mark 13Mark 14Mark 15Mark 16Mark 17
2.55 2.60 10.100 - 0.102)2.65 2.70(0.104,0.106)2.75 - 2.80 (0.108 0.110)2.85 - 2.90 (0.112 -0.rr4)
2.95 3.00 (0.116-0.118)
3.05 - 3.10 (0.120 - 0.122)3.15 3.20 (0.124-0.126)
3.25 - 3.30 (0.128 0.130)3.35 - 3.40 (0. r32 - 0.134)3.45 - 3.50 (0.136 - 0.138)3.55 3.60 (0.140 - 0.142)3.65 - 3.70 (0.144 - 0.146)
Discoloration
Discoloration
Clutch end plate thickness Mark 8
{3rdi Mark IMark 10Mark 11Mark 12Mark 13Mark 14Mark 15Mark 16Mark 17
2.75 - 2.80 (0.108 0.110)2.85- 2.90 (0.112 - 0.114)2.95 - 3.00 (0.116 - 0.1' j8)3.05 3.10 (0.120 - 0.122)3.15-3.20 {0.124 0.126)3.25 - 3.30 (0.128 - 0.r30)3.35 - 3.40 (0.132 - 0.r34i3.45 - 3.50 (0.136 - 0.138)3.55 - 3.60 {0.140 - 0.142)3.65 - 3.70 {0.144 - 0.r46)
Discoloration
Discoloration
Clutch end plate thickness Mark 1(1st hold) Mark 2Mark 3
No markMark 6Mark 7
2.05 2.10 (0.081 - 0.08312.r5 2.20 (0.085 - 0.087)2.25 - 2.30 {0.089 - 0.091}2.35 - 2.40 10.093 - 0.094i2.45 - 2.50 (0.096- 0.098i2.55 - 2.60 (0.r00 - 0.102)2.65 - 2.70 (0.r04 - 0.106)
(cont'd)
2-7
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Page 33 of 1395
Standards and ServiceLimits
Section 14Automatic Transmission (cont'd)-
MEASUBEMENTSTANDARD {NEW}SERVICE LIMIT
TransmissionDiameter of needle bearing contact areaOn mainshaft stator shaft bearingOn mainshaft 2nd gear
On mainshaft 4th gear collarOn mainshaft 1st gear collarOn countershatt (torque converter housing side)On countershaft 3rd gear
On countershaft 4th gearOn countershaft reverse gear collarOn countershaft 1st gear collarOn sub-shaft {transmission housing sideiOn sub shaft 4th gear collarOn reverse idler gear shaftInside diameter of needle bearing contact areaOn mainshaft 1st gear
On mainshaft 2nd gearOn mainshaft 4th gear
On countershaft 1st gear
On countershaft 3rd gear
On countershaft 4th gear
On countershaft reverse gearOn sub-shaft 4th gear
On reverse idler gearfleverse idler gear shaft holder l.D.End playMainshaft 1st gearMainshaft 2nd gearMainshaft 4th gearCountershaft 1st gearCountershaft 3rd gearCountershaft 4th gear
Sub-shaft 4th gear
Reverse idler gearCountershaft reverse gear
Selector hub O.D.Mainshaft 4th gear collar lengthMainshaft 4th gear collar flange thicknessMainshaft 1st gear collar length
23.980- 23.993 (0.9441 - 0.9446)35.975 35.99'! (1.4163 1.4169)31.975 31.991 (1.2589 1.2595i30.975 - 30.991 11.2195 - 1.2201l'36.004 - 36.017 (1.4175 - 1.4180)35.980 35.996 (1.4165 1.4172)27.980 - 27.993 (1.1016 - 1.1021i31.975- 31.991 (1.2589 -' j.2595i
31.975- 31.991 (1.2589 - 1.2595)25.991 - 26.000 (1.0233 - 1.0236)22.9935 - 23.006s (0.9053 0.9058)13.990 - r4.000 (0.5508 - 0.5512)
35.000 35.016 (1.3780 1.3786)41.000 - 41.016 (1.6142 - 1.6148)38.000 - 38.016 (1.4961 -' 1.4967)
38.000 - 38.016 (1.496'1 - 1.4967)41.000 41.016 (1.6142 1.6148)33.000 - 33.016 (1.2992 1.2998)38.000 - 38.016 (1.4961 - 1.4967)32.000 - 32.016 (1.2598 - 1.2605)18.007 - 18.020 (0.7089 - 0.7094)14.416 14.434 (0.5676 0.5683)
0.05 - 0.16 {0.002 - 0.006)0.05 - 0.13 (0.002 - 0.005)0.05,0.'16 (0.002 0.006)0.1 0.5 (0.004 0.020)0.05 0.17 {0.002 0.007)0.10 0.18 (0.004 0.007)0.0s 0.17 (0.002 - 0.007)0.05 - 0.18 (0.002 - 0.007)0.10,0.25(0.004 0.010)51.87 - 51.90 (2.042 - 2.043)49.50 - 49.55 (1.9488 - |.9508)4.435 4.525 (0.1746-0.1781)
27.00,27.05 {1.063'1.065i
Wear or damage
Wear or damage
Wear or damage
Wear or damage
il*=lo'. d"'.n"n"
Wear or damage
Countershaft distance collar length38.97 - 39.00 (1.534 - 1.535)39.02 39.05 (1.536, 1.537)39.07 39.10 (1.538 1.539)39.12 - 39.15 (1.540 - 1.541)39.17 - 39.20 (1.542 * 1.543)39.22 - 39.25 11.544 - 1.545)39.27 39.30 1'1.546 - 1.547i38.87 38.90 {1.530 1.531)38.92 38.95 (1.s32 1.533)
Countershaft 3rd gear collar lengthCountershaft reverse gear collar lengthCountershaft reverse gear collar flangethicknessCountershaft 1st gear collar lengthCountershaft lst gear collar flange thicknessSub-shaft 4th gear collar lengthSub shatt 4th gear collar flange thickness
21.15 - 21.20 rc.4327 - 0.4346)14.5, 14.6 (0.57't , 0.575)
2.4 - 2.6 (0.094 - 0.102)14.5 - 14.6 (0.571 - 0.575)2.4 - 2.6 (0.094 - 0.102)24.0 24.1 (0.945 0.949)2.95 - 3.10 (0.116 - 0.122)
Wear or damage
Wear or damage
Wear or damage
2-8
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Page 34 of 1395
2-9
Automatic Transmission - Section 14
o
Unit of length: mm (in)
o
MEASUREMENTSTANDARD (NEWISERVICE LIMIT
TransmissionMainshaft 2nd gear thrust washer thickness3.97 - 4.00 10.156 - 0.157)4.02 - 4.05 {0.158 - 0.159)4.07 - 4.1010.160 0.161)4.12 - 4.15 (0.162 - 0.163)4.17 4.20 (0.164 0.165)4.22 - 4.25 10.166 - 0.167 )4.27 - 4.30 (0.168 - 0.169)4.32 4.35 (0.170-0.171)
4.37 - 4.40 (0.172 0.173)4.42 - 4.45 (0.174 - 0. r75)
I
I
IWear or damage
Thrust washer thicknessl'rainshaft ball bearing left sideMainshaft 1st gear
Countershaft 3rd gear splined washerSub-shaft 4th gear thrust washer
2.95 3.05 (0.116 0.120)2.43 - 2.50 (0.096 - 0.098)4.9s - 5.00 (0.195 - 0.197)2.93 - 3.00 (0.115 - 0.1181
Wear or damage
tIWear or damage
One-way clutch contact area LD.Countershaft 1st gearParking gearMainshaft feed pipe A, O.D. (at 15 mm trom end)Mainshaft feed pipe B, O.D. (at 30 mm from end)Countershaft teed pipe O.D. lat 15 mm from end)Sub-shaft feed pipe O.D. (at 15 mm from end)Mainshatt sealing ring thickness(29 mm and 35 mm)Mainshaft bushing I.D.Mainshaft bushing l.D.Countershaft bushing l.D.Sub shatt bushing LD.Mainshaft sealing ring groove width
83.339 83.365 (3.2810 3.2821)66.685 - 66.698 (2.6254 - 2.6259)8.97 - 8.98 (0.353 - 0.354)5.97 5.98 {0.2350 - 0.2354)7.97 - 7.98 (0.3138 - 0.3142)7.97 ,7.98 (0.3138 - 0.3142)1.87 - 1.97 (0.074-0.078)
6.018 - 6.030 (0.2369 - 0.2374)9.000 - 9.015 (0.3543 - 0.3549)8.000 - 8.022 (0.3150-0.3158)
8.000 - 8.022 (0.3150 0.3158)2.025 - 2.075 (0.0797 0.0811)
Wear or damageWear or damage8.95 (0.352)
5.95 (0.234)
7.95 (0.313)
7.95 {0.313)1 .42 $.O72)
5.045 (0.2380)
9.03 (0.356)
8.03 (0.316)
8.03 (0.316)
2.095 (0.082)
ATF pumpATF pump gear side clearanceATF pump gear'to body clearance DriveDrivenATF pump driven gear LD.ATF pump driven gear shaft O.D.
0.03 - 0.05 (0.001 - 0.002)0.1050 0.1325 (0.004, 0.005)0.0350 - 0.0625 10.001 - 0.002)14.016* 14.034 (0.5518 0.5525)13.980 - 13.990 {0.5504 0.5508)
0.0710.003)
Wear or damageWear or damage
Regulatorvalve bodySealing ring contact area l.D,35.000 35.025 {1.3780 - 1.3782)35.050 (1.3799)
Stator shaftInside of diameter oI bearing contact areaOn torque convener sideOn ATF pump side2't .o00 27 .021 I '1 .063 , 1 .064)29.000 - 29.01311.r417 1.1422)Wear or damageWear or damage
Shifting device andparking brake con'trol
Reverse shitt fork finger thicknessParking brake pawl
Parking gear
5.90 - 6.00 {0.232,0.236)5.40 (0.213)
lWear or other defect
Servo bodyShift fork shatt bore l.D.Shift fork shatt valve bore l.D.14.000 - 14.010 (0.55' l2 - 0.5516)37.000 - 37.039 (1.4567 - 1.4582)37.045 (1.4585)
DifferentialcarrierPinion shaft contact area LD.Carrierto-pinion shaft clearanceDriveshafvintermediate shaft contact are l.D. 2WD4WDCarrier to driveshalt clearanceCarrier-to-intermediate shaft clearance
'18.010 - 18.028 10.709 - 0.710)0.023 - 0.057 {0.001 - 0.002}26.025 - 26.045 (1.0246 - 1.0254)28.025 - 28.045 (1.103 - 1.104)0.045 - 0.08610.002 0.003)0.075 - 0.111 10.003- 0.004)
0.r {0.004)
0.12 (0.005)
0.15 (0.006)
Differentialprnron gearBacklasht.D.Pinion gear'to-pinion shaft clearance
0.05 - 0.15 (0.002 - 0.006)18.062 - 18.066 (0.7103 - 0.7113)0.055 - 0.095 10.0022 - 0.0037)otu to.oout
Set ring-to-bearing outer race clearance0 0.15 (0 - 0.006)Adjust
TransferDiameter of roller bearing contact areaTransfer shaft (transfer gear side)Transfer shaft (middle of shaft)Transfer drive gearTransfer driven gear shaft {driven gear side)Transfer driven gear shaft {splined side)Transfer gear backlashTotalstarting torque N.m (kgf.cm, lbf.in)
38.485 38.500 (1.515 - 1.516)27 .917 - 21 .990 |.1.101 - 1.102)40.002 - 40.018 (1.575 - 1.576)35.002 35.018 (1.378 - 1.379)26.975 26.988 (1.062 -' l.063)
0.060 0.160 (0.002 - 0.006)2.64 - 3.41127.3 - 35.4,23.1 30.71
38.43 (1.513)
27.92 (1.099)
39.95 (1.573)
34.95 (1.376)
26.92 (1.060)
AdiustAdiust
(cont'd)
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Page 35 of 1395
Standards and Service Limits
Automatic Transmission (cont'dl - Section 14
Differential (4WDl * Section 15
MEASUREMENTSTANOABD {NEW'
SteeringSection 17
* When using a new belt, adjust deflection or tension to new values. Run the engine for 5 minutes then turn it off.Readjust dellection or tension to used belt values.
MEASUREMENTSTANDARO INEWI
Wire Dia.o.D.Fiee LengthNo. of Coils
SpringsRegulator valve spring ARegulator valve spring BStator reaction springModulator valve springTorque convener check valve spring'97 model'98 - 00 modelsCooler relief valve springRelief valve spring2nd orilice control valve spring1-2 shitt valve spring2 3 shift valve spring3-4 shift valve spring1st accumulator spring4th accumulator spring B4th accumulator spring A2nd accumulator spring A3rd accumulator spring A2nd accumulator spring B3rd accumulator spring I3rd sub accumulator spring2nd accumulator spring CLock-up shift valve springLock-up timing valve springLock'up control valve spring3'4 orifice control valve springServo control valve springCPB valve spring4th exhaust valve spring
1.8 10.071)1.8 i0.071)4.5 (0.177)
1.4 {0.055)
1.1 (0.043)
1.2 (0.047)
1.0 (0.039)
1.1 (0.043)
0.7 (0.028)
0.9 (0.035)
0.9 (0.035)
0.9 (0.03s1
2.1 (0.083)
2.3 (0.091)
2.6 (0.102)
2.410.094)2.8 (0.110)
1.6 (0.063)
2.1 (0.083)
2.7 {0. r06)2.2lO.OA7)0.9 (0.035)
0.9 (0.035)
0.7 (0.028)
0.6 (0.024)
1.0 (0.039)
0.9 (0.035)
0.9 (0.035)
14.7 (0.579)
9.6 (0.378)
35.4 {1.394}9.4 (0.370)
8.4 (0.331)
8.4 (0.331)
8.4 (0.331)
8.6 (0.3391
6.6 (0.260i
7.6 {0.299}7.6 {0.299)7.6 {0.299)16.0 (0.630)
10.2 to.402l17.0 (0.669)
29.0 \1.1421'r7.510.689)
9.0 (0.354)
31.0 (1.220)17.0 (0.669)
14.510.571)7.610.299i8.1 {0.319}6.6 (0.260)
6.6 (0.260i
8.1 (0.319)
8.1 {0.319)6. t (0.240)
87.8 (3.457)
44.011.132130.31r.193)35.0 {1.378)
36.4 {1.433)32.4 tl.216J33.8 {r.331)37.1 (1.461)
34.8 (1.370)
41.3 (1.626)
57 .0 (2.2441
57 .0 12.244189.1 (3.508)
51.6 (2.031)
88.4 (3.480)
39.011.s35)94.313.713)20.7 10.8r5)38.2 (1.504)
39.0 (1.535)
68.0 (2.677)
73.7 12.902)8r.4 (3.205)
38.0 fl.496)37.9 (1.492)
52.1 (2.051)
41 .2 t .A5Al36.4 (1.4331
r 1.01.910.9
12.O12.78.213.422.0
26.426.8
13.814.22.915.9
2.66.3
32.047.A
20.8'18.3'19.5
Capacity f (US qt, lmp ql)1.2 (1.3, 1.1) at overhaul1.0 (1.1, 0.91 at fluid change
MEASUREMENTSTANDARD INEWI
Steering wheelRotational play at steering wheel circumferenceStaning load at steering wheelcircumferenceN {kgf, lbl) Engine running
0- 10 (0 - 0.39)
29 (3.0,6.6)
GearboxAngle of rack$uide-screw loosened lrom locked position'97, '98 models'99, '00 models10" 1 5"20" MAX.
PumpPump pressure with shut off valve closedkPa (kgvcm,, psi)6,900 - 7,800 (70 80,995 1,138)
Power steeringfluidRecommended tluidFluid capacity For overhaulI {US qt, lmp q0 For reservoir
Honda power steering fluid.0.85 (0.90,0.75)
0.4 {0.42,0.35)
Power steeringbelt*Deflection with 98 N {1O kgl,22lht)between pulleys11.0 14.5 (0.43 0.57)with used belt7.5 - 10.0 (0.30 0.40) with new belt
Belt tension N {kgt, lbf}Measured with belt tension gauge390 - 540 (40 - 55, 88 - 121) with used belt740-880 (75 90, 165 198)with new belt
2-10
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Page 37 of 1395
Design Specifications
ITEMMETRICENGLISHNOTES
DIMENSIONSOverall lengthOverallwidthOverall heightWheelbaseTrack FrontRearSeating capacity
4,510 mm1,750 mm1,608 mm2,622 mrn1,533 mm1,534 mm5lf
177.6 in68.9 in63.3 in103.2 in60.4 in60.4 in
WEIGHT (USA)Gross vehicle weight rating (GVWR)| 4,165 tbs
WEIGHT (CANADA)Gross vehicle weight rating (GVWR)1,900 kg
ENGINEType
Cylinder arrangementBore and strokeDisplacementCompression ratio '97,'98 mooers'99, '00 modelsValve train
Lubrication systemOil pump displacement at 6,000 engine rpmWater pump displacement at 7,600 engine rpmFuel required
Water-cooled, 4-stroke DOHCgasoline engineInline 4-cylinder, transverse84.0 x 89.0 mm.1,973 cm3 (m{)
9.2
3.31 x 3.50 in120 cu-in
9.6Belt driven, DOHC4 valves per cylinderForced and wet sump, trochoid pump501 (53 US qt,44 lmp qt)/minute1401 (148 US qt, 123 lmp qt)/minuteUNLEADED gasoljne with 86Pump Octane Number or Higher
STARTERTypeNormal output
NominalvohageHour ratingDirection of rotationWeight
Planetary gear reductionA/T: 1.1 kWM/T: 1.0 kW12V30 secondsClockwise as viewed from gear end3.7 kg 8.2 lbsApprox.
CLUTCHClutch type
Clutch lacing area
MIT
MIT
Single plate dry, diaphragm springTorque converter203 cm, 31.5 sq-in
TRANSMISSIONTransmission type
Primary redLrction
MITSynchronized s-speed torward, 1 reverseElectronically controlled4-speed automatic, 1 reverseDirect I : 1
TypeManualtransmission
Gear ratio 1st2nd3rd4th5thReverse
3.5001.9561.3441.0710.8123.000*,. 3.461*'
*1: '97 - 99 models*2: '00 model
Final reduction Gear typeGear rataoSingle helical gear4.562
Transfer0.434
Rear differential2.533
TypeAutomatic transmission
Gear ratio 1st2nd3rd4thReverse
2.722
1.0790.7111.955
Final reduction Gear typeGear ratioSingle helical gear4.357
Transfer0.393
2-12
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