oxygen HONDA CR-V 1999 RD1-RD3 / 1.G Owner's Manual

PGM-FI System
Primary Heated Oxygen Sensor lPrimary HO2S) {Sensor 1} {cont'dl
(From page'11-l13)
ECM/PCM CONNECTOR C {31PI
11-114
Ch.ck for an open in the wire(PHO2S linel:1. Turn the ignition switch OFF.2. Connect ECM/PCM connectorterminals C16 and C18 with a
3. Turn the ignition switch ON {ll).4. Check the Primarly H02S(Sensor 1) output voltage withthe scan tool.
R€p.ir open in the wire bqtw€enthe ECM/PCM (C161 and th€Primary HO2S (Sen.or'l).ls there 1,0 V or more?
Substitute a known-good ECM/PCM and rach€ck. lt 3ymptom/indication goos away, replacethe origin.l ECM/PCM.
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PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2S) lSensor 1) (cont'd)
tFO133 lhe scan tool indicates Diagnostic Trouble Code (DTC) P0133: A slow response problem in the Primary Heated: Oxysen Sensor (Primarv HO2S (Sensor 1) circuit.
Description
By controlling the airlfuel ratio with a Primary HO2S (Sensor 1) and a Secondary HO2S (Sensor 2), the deterioration of the
Primary HO2S (Sensor 1) can be evaluated by its feedback period. When the feedback period of the HO2S exceeds a cer
tain value during stable driving conditions, the sensor will be judged as deteriorated.
When deterioration has been detected during two consecutive trips, the MIL comes on and DTC P0133 will be stored.
NOTE: lf DTC P0131, P0132 and/or P0135 are stored at the same time as DTC P0133. troubleshoot those DTCS first, then
troubleshoot DTC P0133.
Possible Cause
. Primary HO2S (Sensor 1) Deterioration
. Primary HO2S Heater (Sensor 1) Deterioration
. Exhaust system leakage
Troubleshooting Flowchart
- The MIL has b6€n reoorted on.- DTC P0133 is stored.
Problem Verilication:'1. Do the ECM/PCM Reset Procedure.2. Connect the scan tool.3. Start the engine. Hold theengine at 3,000 rpm with noload lin Park or neutrali untilthe radiator fan comes on.4. Connect the SCS service connector.5. Test-drive under the followingcondations,55 mph (89 km/h) steadyspeed- M in @ position (E position and Over Drive ON)*,(M/T in sth gear)- Until readiness code comes
Intermittent failure, system is OKat this time. Check tor poor con-nections or loose wires at C111(Primary HO2S, Sensor 1) and althe ECM/PCM.
Replace the Primary HO2S {Sen-sor 11.
1 1-1 16
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Secondary Heated Oxygen Sensor (Secondary HO2S) (Sensor 2)
The scan tool indicates Diagnostic Trouble code (DTC) P0137: A low voltage problem in the secondary Heated
Oxygen Sensor (Secondary HO2S) (Sensor 2) circuit.
SECONDARY HO2S ls.nlor 2)4P CONNECTOB lC721l
Wire side of lemale terminals
(cont'd)
11-117
The MIL hrs been reported on.DTC P0137 is stored.
Problem veritication:1. Do the ECM/PCM Reset Pro'cedure.2. Start the engine. Hold theengine at 3,000 rpm wilh no
load (in Park or neutral) untalthe radiator {an comes on,3. Check the Secondary H02S
lSensor 2) output voltage at3,000 rpm with the scan tool.
lnlermittent failure, 3ystem i5 OK
at this time. Check tor Poor con'
noction3 or loose wires at C127
{locatod on ECM/PCM bracket},C721 (Secondary HO2S, Sensor2l and at the ECM/PCM.
Does the voltage stay at 0.3 V
or less?
Check for a short in the SecondaryHO2S:1. Turn the ignition switch OFF.2. Disconnect the SecondaryHO2S lSensor 2) 4P connector.3. Start the engine.4. Check the Secondary HO25(Sensor 2) output with the scantool.
Check lor a short in the wire(SHO2S linel:1. Turn the ignition switch OFF.2. Disco n nect the ECM/PCMconnector {D (16P}, A (32P}').
3. Check for continuity betweenthe Secondary HO2S (Sensor
2i 4P connector terminal No. 1and body ground.
Reoair short in the wire b€twoen
rhe ECM/PCM |D14, 423*l and
the Secondary HO2S {Sensor 2).
Substitute a known-good ECM/PCM and rocheck. lf symptom/indication goes away, replacethe original ECM/PCM.
*: '98 - 00 modeis
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PGM-FI System
Secondary Heated Oxygen Sensor (Secondary HO2SI (Sensor 2l (cont'dl
The scan tool indicates Diagnostic Trouble Code (DTC) P0138: A high voltage problem in the Secondary Heated
Oxygen Sensor (Secondary HO2S) (Sensor 2) circuit.
SECONDABY HO2S (Sonror 2)1P CONNECTOR rC721 l
sHo2s{WHT/REDI
sH()2sGIGFN/WHTI
Wire side of female terminals
PCM COI{NECTOR D {16PI
sHo2sG(RED/YELI
JUMPER WIRE
Wirc side ol lemale terminals
{To page 11-119)
1 1-1 18
The MIL hra b€on Eported on,OTC m138 b stor.d.
PJoblcm v6dtic.tion:1. Do the ECM/PCM Resot Pro-cedure,Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) trntilthe radiator lan comes on.Check the Secondary HO2S(Sensor 2) outpl.rt voltage at3,000 rpm with the scan tool.
Int.rmitto tailurc, syst.m b OKrt ihi! timo. Chack fo. poo. oon-noctioni or looaa wiiaa at C127lloc.ted on EcM/PcM br.cket),C721 (Second!ry llO2S, Sonlol2).nd at th. ECM/PCM.
Does the voltage stay at 0.6 Vor more?
Chock for an opon in the SocondaryHO2S:1. Turn the ignition switch OFF.2. Disconnect the SecondaryHO2S (Sensor 2) 4P connector.3. Connect the Socondary HO2S(Sensor 2) 4P connector ter-minals No. 1 and No. 2 with a
4. Turn the ignition switch ON {ll}.5. Check the Secondary HO2S{Sensor 2) output voltage withthe scan tool.
ls there 0.6 V or more?
Ch6ck for an open in thg wiro3(SH()2S, SG2 line3l:1. Turn the ignition switch OFF.2. Connect rcM connector termi-nals 014 and D13 with a
J!mper wite.3. Turn the ignition switch ON (ll).
4. Check the S€condary HO2S(S€nsor 2) output voltagewith the scan tool.
Rapair op6n in tho wir. b€{woantho PcM lDla or Dl3l .nd thoS.condlry HO2S {Senlor 21.
lsthere 0.6 V or more?
('97 model)
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PGM-FI System
Secondary Heated Oxygen Sensor (secondary HO2SI (sensor 2l (cont,d)
lTol3al The scan tool indicates Diagnostic Trouble Code (DTC) P0139: A slow response probtem in the Secondary Heated- Uxygen Sensor (HO2S) (Sensor 2l circuit.
- The MIL has b€en reoorted on.- DTC P0139 is storad.
Probl€m ve.itication:1. Do the ECM/PCM Reset Procedure,Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on.Check the Secondary HO2S(Sonsor 2) output at 3,000 rpmwith the scan tool.
lntehittont failure, 3ystem is OKat this time. Chock for poor con-nections o. loose wi.es at C127(located on ECM/PCM brack€t),C721 {Secondary HO2S, Sensor 2land at the EcM/PcM.
Does the voltage stay within0.3 - 0.6 V for two minutes?
11-120
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Heated Oxygen Sensor (HO2S| Heater
The scan tool indicatos Diagnostic Trouble Code (DTC) P0135: A problem in the Primary Heated Oxygen Sensor
{Primarv HO2S) (Sensor 1) Heater circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P0141: A problem in the Secondary Heated Oxygen Sensor
(Secondary HO2S) (Sensor 2) Heater circuit.
Fol3sl
Fo11tl
PBIMARY HO2S ls.n.or ll 4PCONNECTOR (CI 1 1 I, SECONDARYHO2S ls.n.o.2l aP CONNECTORlc721l.
Terminal side of male t€rminals
PRIMARY HO2S lson.o. 1l aPCONNECTOR {Cl 1 1 }, SECONDARYHO2S ls.nror 21 4P CONNECTORtcr21l.
so2sHTctBLK/WHn.
PO2SHTC(BLK/
WHTItGlIBLKAAIHTI'
Wire sid€ of lemale terminals
('97 model: To page '11-122)
('98 - 00 models: To page 11-'123)
*: P0141
('97 model: To page'11-122)
1'98 - 00 modelsl To page 11-123)(cont'd)
11-121
- Th6 MIL h.. bocn roponod on.- DTC P0135, and/oi mlal arestored.
Probl.m verification:1. Do the ECM/PCM Resot Pro-cedure,2. Start the engine.Int.rrnittaii frilurc, awtom ir OKat thi3 time. Chock lor poor con-n.ctiona or loosa wiro3 !t C111
lPrim.ry HO2S, Sen3o. 11. C12?llocatcd on ECM/PCM br.ck.t),C721 lsocond.ry Ho2s, s.n3or2r and at tho ECM/PCM.
Ch.ck ior an opon or shoYt in theHO2S:1. Turn the ignition switch OFF.2. Disconnoct the Ho2s (Primary
or Secondary*) (Sensor 1 orSensor 2)4P conneclor.3. At the HO2S side, measureresistance between the HO2S4P connector terminals No. 3and No.4.
ls there 10 - 40 0?
Check for continuity betweenbody ground and the HO2S 4Pconnector terminals No. 3 andNo. 4 individually.
Check tor an op6n or 3hort in thewires IPO2SHTC, SO2SHTC'linel:1. Turn the ignition swhch ON {ll).2. Moasure voltage between theHO2S 4P connector terminalsNo.3 and No.4.
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PGM-FI System
Heated Oxygen Sensor IHO2S) Heater (cont'd)
{'97 model)
(From page l1-121)
PRIMARY HO2S (S.nsor 1) ap CONNECTOR{cl111
| 112 ||.i-l
13 .l
'ot X-tErK/ (9YELI -L
Wire side of female terminals
SECONDARY HO2SISENSOR 21 4P CONNECTORlcr21l,
IGl IBLK/WHTI
Wire side ol female terminals
Wire side of female terminals
So2HTCIALK/WHTI* PO2SHTCIBLK/WHTI
Chock for en open or lhort in thewire (lG1 line):Measure voltage between theHO2S 4P connector terminal No.3 (secondary: No. 4) and bodyground,
Reprir op6n or 3hort in thc wircbetwo.n th€ No. 15 ALTERNA-TOR SP SENSOR (7.5 Al fu!. rndtho HO2S (Primary. Socond.ry*).
Ch€ck for an open in the wire(PO2SHTC, SO2SHTC. lin€):1. Turn the ignition switch OFF.2. Reconnect the HO2S 4P con-
3. Disconnect the PCM connec-tor A (32P).4. Turn the ignition switch ON (ll).5. Measure voltage betweenPCM connector t€rminals 46and A10 (A5 and A10)*.
Bepair opon in the wiro botwoonthe PcM (A6. A5lr and tho Ho2s{Prim.ry, Socond!ryr}.
ls thero 0.1 V or less?
Substitute a lnown-good PCMand recheck. lt 3ymptom/indica-tion goes away, .oplaco the origi-nal PCM.
Check fo. a ahort in the wireIPO2SHTC, SO2SHTC. lins):1. Turn the ignirion switch OFF.2. Disconnect the PCM con-nector A {32P).3. Check lor continuily betweenthe PCM connector terminal46 (A5)* and body ground.
Bopair short in the wire lrotwsentho PC{r4 {A6, A5rl and the HO2SlPiimary, S€condary.l.
Substitute a known-good PCMand .echgck. lf 3ymptom/indica-tion go€s awry. repl.cethe origi-nal PCM.
11-122
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Removal
!@@ Make sure the lifts, i8cks. and safety stands
are placed properly {see section 1}.
1. Raise the front of the vehicle, and support it with
safety stands (see section 1).
2. Set the parking brake, and block both rear wheels
securely.
3. Drain the manual transmission fluid Reinstall the
drain plug with a new sealing washer.
4. Disconnect the heated oxygen sensor (HO2S) con-
nector.
SELF.L(rcKNGNUTReplace.
SELF-LOCKI'{GNUTReplac€.
5. Remove exhaust oipe A.
6. Make reference marks across the propeller shaft
and the transfer assembly flanges'
Separate the propeller shaft from the transfer
assembly flanges,
Remove the rear stiffener, then remove the transfer
assembly.
NOTE: While servicing the transfer assembly, do
not allow dust or other foreign particles to enter the
transmission.
7.
REFEREI{CE i'ARKS
Replace.
Replace.
13-5
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Transfer Assembly
lnstallation
1. Install a new O-ring on the transfer assembly.
8 x 1.25 mm24 N.m (2.4 kgt m,17 rbt.ftl
10 x 1.25 mm44 N.m (4.5 kgJ.m,
2.
DOWEL PIN
Replace.TRANSFEBASSEMBLY
Clean the areas where the transfer assembly con
tacts the transmission with solvent or carburetor
cleaner, and dry with compressed air. Then apply
MTF to the contact areas.
Installthe transfer assembly on the transmission.
NOTE: While installing the transfer assembly on
the transmission, do not allow dust or other foreign
particles to enter the transmission.
lnstall the rear stiffener.
Install the propeller shaft to the transfer assembly
by aligning the reference marks,
8 x1.25 mm32 N.m 13.3 kg{.m,24 tbf.ftl
REFERENCE MARKS
6. Install the exhaust pipe A,
GASKETEXHAUST PIPE A
HO2S CONNECTOR
10 x 1 .25 mm54 N.m (5.5 kgt m,40 tbtfttReplace.
SELF.LOCKING
NUT8 x 1.25 mm16 N.m {1.6 kgf.m,12 tbt.ft)Replace.8 x 1.25 mmzzN.m l2.2kg!-m,16 rbf.trtReplace.
7.Connect the heated oxygen sensor (HO2S) connector.
Relill the transmission with MTF (see page 13-3).
Start the engine, and run it to normal operating tem-
perature (the radiator tan comes on). Turn the
engine off. and check fluid level.
8.
9.
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12. Disconnect the heated oxygen sensor (HO2S) con-
nector, then remove the exhaust pipe A.
GASKETReplace.
HO2S CONNECTOR
NUTReplace.
EXHAUST
SELF.LOCKINGReplace.
GASKETReplace.
Mark reference marks on the joint of the transfer
and the propeller shaft.
8 x 1.25 mmReplace.
Separate the propeller shaft from the transfer
assemDly.
REFERENCE MABKS
14.
15. Remove the cotter pins, and castle nuts. then sepa-
rate the ball ioints from the lower arm (see sectlon
18).
OAMPER PINCH BOLT
CASTLE NUTNUTReplace.
17.
16.
DAMPER FORKFOFKEOLTReplace.
Remove the right damper tork bolt, then separate
right damper fork and damPer.
Pry the right driveshaft out of the differential, and
pry the left driveshaft out of the intermediate shaft
(see section 18).
Pull out the inboard ioint, and remove the right and
left driveshaft (see section 18).
Tie plastic bags over the driveshatt ends. Coat all
precision finished surfaces with clean engine oil
18.
19.
\
{cont'd}
13-9
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