idle control HONDA CR-V 1999 RD1-RD3 / 1.G Owner's Guide

17.
18.
19.
20.
21.
Install the sub-shaft assembly in the transmission
housing (see page 14-210 and 14-2'111.
lnstall the ATF magnet (4WD) in the transmission
housing, if necessary.
Install the reverse idler gear and gear shaft holder
(see page 14-231).
Install the differential assembly in the torque con-
verter housing.
Assemble the mainshaft and countershaft sub-
assembly (see page 14-206 and 14 207],, then install
them together in the torque converter houslng.
COUNTERSHAFTSUB-ASSEMBLY
Turn the shift fork so the large chamfered hole is
facing the fork bolt hole. then install the shift fork
with the reverse selector and torque the lock bolt.
Bend the lock tab against the bolt head.
SHIFI FORK
LOCK WASHERBeplace.
6 r 'l.O mm4 N.m(1.4 ksl.m. 1O lbt.ft)
Large chamfered hole
24.
Install the reverse gear with the collar and needle
bearing on the countershatt.
Align the spring pin on the control shaft with the
transmission housing groove by turning the control
shaft.
SPRING PIN CONTROL SHAFT
TRANSMISSION HOUSING
25. Place the transmission housing on the torque con-
verter housing with a new gasket and the three
dowel pins,
Make sure that the mainshaft speed sensor is not
installed on the transmission housing before
installing the transmission housing on the torque
converter housing.
26. Install the transmission housing mounting bolts
along with the transmission hanger and the connec-
tor bracket, then torque the bolts in two or more
steos in the seouence shown.
NOTE: The illustration shows the 4WD automatic
transmission. The 4WD has 19 transmission hous-
ing mounting bolts; the 2WD has 18 bolts.
TOROUE: 44 N.m {,[.5 kgf.m, 33 lbf'ft)
{cont'd)
14-253
SPRING PIN
TNANSMISSION
www.emanualpro.com

Real-time 4WD-Dual Pump System
Troubleshooting (Automatic Transmissionl
When starting and accelerating in forward gesrs {4WDmodel
1. Lift up the vehicle so all four wheels are off theground (see section 1).
2. Make a mark on either No.
shaft.
'I or No.2 propeller
PROPELLER SHAFT
Start the engine, and let it run until it warms up (the
radiator fan comes on at least twice).
With the engine at idle. shift to the E position.
Apply the parking brake firmly. and measure thetime it takes the propeller shaft to rotate 10 times.. lf the measured time is more than 10 seconds,
the 4WD system is normal.
. lf the time is less than 10 seconds, there is aproblem in 4WD system. Check the differential
fluid. lf the differential fluid is normal, replace
the torque control differential case kit.
15-10
When starting and accelerating in revGrsg gear {4WDmodel
1. Lift up the vehicle so all four wheels are off theground (see section 1).
Make a mark on either No.
shaft.
1 or No. 2 propeller
PROPELLER SHAFT
Start the engine. and let it run until it warms up (the
radiator fan comes on at least twicei.
With the engine at idle, shift to the E position.
Apply the parking brake firmly, and measure the
time it takes the proDeller shaft to rotate 10 times,. lf the measured time is more than 10 seconds,
the 4WD system js normal.. lf the time is less than 10 seconds, there is aproblem in 4WD system. Check the differential
fluid. lf the differential fluid is normal, reolace
the torque control differential case kit.
www.emanualpro.com

Troubleshooting (Manual Transmissionl
When starting and accelerating in forward gears (4WD
mode)
1. Lift up the vehicle so all four wheels are off the
ground {see section 1)
3.
Start the engine, and let it run until it warms up (the
radiator fan comes on at least twlce).
With the engine at idle, shift into 1st gear and
release the clutch.
Apply the parking brake firmlY
. lf the engine stalls, the 4WD system is normal.
. lf the engine continues running, there is a prob-
lem in 4WD system. Check the differential fluid. lf
the differential fluid is normal, replace the torque
control ditferential case kit.
2.
When starting and accelerating in reverse gear (4WD
model
1. Lift up the vehicle so all four wheels are off the
ground (see section 1).
Start the engine, and let it run until it warms up (the
radiator fan comes on at least twice)
With the engine at idle, shift into reverse gear and
release the clutch.
Apply the parking brake firmlY
. lf the engine stalls, the 4WD system is normal.
. lf the engine continues running, there is a prob-
lem in 4WD system. Check the differential fluid lf
the differential fluid is normal, replace the torque
control differential case kit.
3.
www.emanualpro.com

Troubleshooting
General Troubleshootin g
Check the following before you begin:
. Has the suspension been modified in a way that would affect steering?
. Are tire sizes, tire variety and air pressure correct?
. ls the steering wheel original equipment or equivalent?
. ls the power steering pump belt properly adjusted?
. ls steering fluid reservoir filled to proper level?
. ls the engine idle speed correct and steady?
Hard Steering (Check the power assist, see page 17-12. lf the force is over 29 N (3.0 kgl 6.6 lbfl, proceed with this troubleshooting.i
Abnormalthiidpressure (Iluidpressure is toohigh)
Relief pressuretoo low
Faulty valve body unit
Abnormal
Check the teed and return circuit lines and hosebetween the gearbox and pump for clogging anddeformation.
Normal line and hose
Check the pump fluid pressure(see page 17-16 or 17-17).Measure steady state lluid pres-
sure at idle with the pressure con-trol valve and the shut-off valve (it
so equipped) fully open.The fluid pressure should be 1,500kPa (15 kgf/cm,,213 psi)or less.
Normal
Check the flow control valve (see page 17 26).. Check the valv€ lor smooth movement in the hous-ing.. Check the relief valve for leaks.
Check the pump fluid pressure(see page 17-16 or l7-17).Measure pump relief pressure atidle with the pressure controlvalve and the shut'off valve lil soequipped) fully closed.The fluid pressure should be 6,9007,800 kPa (70 - 80 kgflcm,, 1,000- 1,140 psi).
Normal relief pressure
17-4
Go to page 17 5Faulty pump assemblyFaulty flow control valve
www.emanualpro.com

Uneven or rough steering.Ad,ust the rack gu ide (see page 17- 15).
ll the problem is not corrected byadjusting the rack guide, replacethe gearbox.
Adjust the belttension. Replace thebelt, if necessary (see page 17-14).Belt slipping on pulley.
lf the engine stalls when thewheel is turned while the vehicleis stopped or moving at lowspeed, adjust the idle speed (seesection 111.
ldle speed low or erratic.
Check power steering lluid level. lfthe level is excessively low checkfor leaks in the system. Add fluidto the specified level.
Air in reservoir, or check powersteering tluid level.
lf fluid level is OK, check O-ringsand seals on both ends of thepump inlet hose, and the P/Spump housing mating surlacesand drive shaft oil seal for suction leaks. Check the reservoir forcracks, Replace parts as neces-
Pump belt slipping on pulley(pump stops momentarily).Adjust the belt tension (see page17-14) or replace belt.
Check if pump pressure is normaland the gauge needle travel is 500kPa (5 kgl/cm,, 71 psi) or less.Check the flow control valve if theneedle travel exceeds 500 kPa (5kgflcm', 71 psi). lI the flow controlvalve is normal, replace the pumpas an assembly,
Install the power steering pres-sure gauge, Close the pressurecontrol valve and shut off valve (if
so equipped) fully and measurethe pump pressure (see page 17-16ot 17 17).
Steering wheel kicks backduring wide turns.
7-7
www.emanualpro.com

lnspection and Adjustment
Pump Pressure Gheck With T/N 07406 - 0010001
Check the fluid pressure as follows to determine whetherthe trouble is in the pump orgearbox.
1. Check the powsr steering fluid level (see page 17-15), and pump belt tension (see page 17-14).
2. Disconnect the pump outlet hose from the pump
outlet with care so as not to spill the pow€r steeringiluid on the frame and other pans. thon install theP/S joint adapter (pumpl on the pump outlet.
6 x 1.0 mm BOLT{Part oftool)
FEED HOSE FITTING
PUMP OUTLET HOSE
11 N.m ll.1 kgl.m, E lbf.ftl
P/S PRESSURE GAUGE07('6 - 0010001
6 x t.0 mm BOLT{Part oftool)11 N.m(1.1 kgt m, 8 lbf.tr)
Connect the P/S joint adapter (hose) to the p/S pres-
sure gauge, then connect the pump outlet hose tothe P/S ioint adspter (hose).
Install the P/S pressure gauge to the p/S joint
adapter (pump),
17-16
5. Fully open the shut-off valve.
PRESSURECONTROL VALVE
6. Fully open the pressure controlvatve.
7. Start the engine and let it idle.
8. Turn the steering wheel from lock-to-lock severaltimes to warm the fluid to operating temperature.
9, Measure steady-state fluid pressure while the engineis idling. lf the pump is in good condition, the gauge
should read less than 1,500 kPa (15 kgf/cmr, 213 psi).
lf it reads high, check the outlet hose or valve bodvunit (see General Troubleshooting).
10. Close the pressure control valve, then close theshut-off valve gradually until the pressure gauge
nsedle is stable. Read the pressure.
CAUTION: Do not k€ap tha prca3un control valvoclorod mo.c thon 5 srconds or thc pump cluld bodamEgod by ovor-hoating.
11. lmmodiately open the pressure controlvalve fullv.
lf the pump is in good condition, the gauge shouldread at least 6,900 - 7,800 kpa (70 - 80 kgflcmr,'1,000 - 1.140 psi). A low reading means pump out-put is too low for full assist. Repair or replace theDUMD.
www.emanualpro.com

Pump Pressure Check With T/N 07406 -
Check the fluid pressure as follows to determine whether
the trouble is in the pump or gearbox.
1. Check the power steering tluid level (see page 17-
151, and pump belt tension (see page 17-14).
2. Disconnect the pump outlet hose from the pump
outlet with care so as not to spill the power steering
fluid on the frame and other parts, then install the
P/S joint adapter (pump) on the pump outlet.
6 x 1.0 mm BOLT(Part oftool)
FEED HOSE HfNNG
PUMP OUTLET HOSE
1'l N.m 11.1 kgf.m,8lbf ft)
P/S PRESSURE GAUGE07406 - 001000A
6 x 1.0 mm BOLT(Part ol tool)11 N.m(1.r kg{.m,8lbf'ft|
Connect the P/S joint adapter (hose) to the P/S pres-
sure gauge, then connect the outlet hose to the P/S
joint adapter (hose).
Install the P/S pressure gauge to the P/S joint
adapter (pumpl.
001000A
5. Open the pressure controlvalve fully.
PRESSURECONTROL VALVE
7.
10.
Start the engine and let it idle.
Turn the steering wheel from lock-to-lock several
times to warm the tluid to operating temperature.
Measure steady-state fluid pressure while the engine
is idling. It the pump is in good condition, the gauge
should read 1,500 kPa (15 koflcm',213 psi). lf it reads
high. check the outlet hose or valve body unit {see
General Troubleshooting),
Close the-pressure control valve gradually and read
the oressure.
CAUTION: Do not keep the pressurs control valve
closed more then 5 seconds or the pump could bo
damaged by overheating.
lmmediately open the pressure controlvalve fully.
lf the pump is in good condition, the gauge should
read at least 6,900 - 7;800 kPa (70 - 80 kgflcm',
1,000 - 1.140 psi), A low reading means pump out-
Dut is too low for {ull assist. Repair or replace the
oumo.
17-17
www.emanualpro.com

GRY
IGRN
I
rql)
Y4-orotI POSTT1ON SWTTCH (A/T)I (cLosED In posrlion Eor NII . CLUTCNI INTERLOCKI swrTcH (M,T)I /CLOSED :Clulch Dedal\
| \lullydeprsssed I
II8LK
{
Gl01 (A,T)
f;iillrvrr
-"'-},,,,,"
Y l1eff E
v**JT"
g
' BFAKE FLUIDLEVEL SWITCH'PARKING BRAKEswrTcH (usA)
A8A6 INTEGRATED CONTROL UNIT
KEY]N/SEAT BELT and LIGHTS.ONREMINDER CLRCUIT
COMBlNATIONLIGHT SWIlCH
\-7
IREO/GFN
KEYLESS/POWERDOOB LOCKCONTROL UNlT
V
GFN/nED+-]
LTGRN/R€D LT GRN/RED
tl
d[' 4P'\\s.i
EF's l*'n IFF^I'
13fft" l39P*:Door oper ) | fCLOSED. Doo'open ) | fCLO#D. Door ooe. ). Door dos€d,
I
\oPE . 000' closed,
|
\oPE Door ciosed,
ll-- --
,,,[:
ltrh::ffIxl,,'.l'"
l*,*,J IBLU/ BED I
AA
Y Y*,u,.,
I cvro | Bft_oi|l
sl:$P)l lHfi.#' Hrtrff"% ) l
(3!?i".
TI:l
G40tG402
6
DRIVER'SSEATBELTswrTcHrcLosED(OPEN
YEL
RED/BLU
SEAT EELTREM NDERLIGHT(1.4W)
\-
i
I
:
*,
/BLU RED/BLU
q
FEO/BLU
I
dF)
Y*lsE
13fr
l(3BtK
4
www.emanualpro.com