And HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual

Electrical Troubleshooting ('98 - 00 Models)
Troubleshooting Flowchart - Interlock System - Key Interlock System (cont,dl
INTERLOCK CONTROL UNIT CONNECTOR {8PI
KEY LOCK SOL (WHT/BI-U}
ACC PUSH SW {WHT)
Wire side of female terminals
ATP P IBLK/BLUI
From page 14'129
Shift lever must be in E.
Check Key Intorlock Solonoid tola Short Circuit:1. Disconnect the interlock controlunit connector,2. Check for continuity betweenthe No. l terminal and bodyground and between the No.5terminal and body ground individually.
Repair shon in thc wire betweonthe No. 1 or No. 5 terminal andth€ ignhion switch 6P connector.
ls there continuity?
Check Park Pin Switch Opera-tion:Check for continuity between theNo. I terminal and body ground.
Check for short in the wir6between the No. 8 terminal ofthe int€rlock control unit and thopark pin switch. ll wire is OK,ch6ck the park pin switch.
ls there continujty?
Moasure ATP P Voftegel1. Turn the ignition switch ON (lli.2. Measure the voltage betweenthe No. 6 terminal and bodyground.
Repair open in the wiro betweenthe No. 6 termin.l and the A/Tgear position 3witch.
Check for looseterminal fit in th€interlock control unit connoctors.lf necosssry, substitute t known-good interlock control unit andrecheck.
14-130
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Electrical Troubleshooting ('99 - 00 Modelsl
The O/D OFF indicator light doos
not come on when the ignition
switch i3 tiBt tulned ON {lll. {lt
should come on lor about two
seconds and then go outl
Check the O/D OFF Indicatol
Light:1. Turn the ignition switch ON (ll).
2. Shift to E position, and Pressthe Over-Drive (O/D) switch.
Chock lor looae t.rmin.l tit in tho
PCM connoctor3. lf nocesstrY,
substitute a known'good PCM
and r.chock.
Does the O/D OFF indicator
light come on?
Ch€ck O/O IND lor an OPen Cir-
cuit:1. Turn the ignition switch OFF
2. Disconnect the B (25P) con'
nector Irom the PCM.
3. Disconnect the 14P connector
from the gauge assemblY.
4. Check {or continuity between
the 819 terminal and the No.
6 terminal of the gauge
assembly 14P connector.
Replir open in the wiro botween
the 819 terminal and gauge
.ssemblY | 4P connector.ls there continuitY?
Check for a fauhv O/o OFF indi'
cator light bulb or . laulty gluge
a3sembly printed circuit bo.rd.
Troubleshooting Flowchart - o/D oFF Indicator Light Does Not Gome On
A (32Pt
PCM CONNECTORS
B t25Pl c (31
Wire side oI lemale terminals
a
c (3rPt
GAUGE ASSEMBLYCONNECTOR I14P)O,/D IND ILT BLU}
14-131
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Electrical Troubleshooting ('gg - 00 Modelsl
Troubleshooting Flowchart - O/D OFF Indicator Light On Constantly
The O/D OFF indicator light is onconstanllv whenever the ignitionswitch is ON {ll),
Check the O/D OFF IndicatorLighti'1. Turn the ignition switch OFF.2. Disconnect the B (25P) con-nector from the PCM.3. Turn the ignition switch oN flt).
Does the O/D OFF indicatorlight come on?
Fepair short to ground in lhewire between the B'19 terminaland the gauge aasombly 14pGOnnectot,
14-132
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Troubleshooting Flowchart - O/D OFF Indicator Light Does Not Come On
Even Though O/D Switch ls Pressed
PARK PIN/O/D SWITCH CONNECTOR
PCM CONNECTORS
Wire side of female termanals
Terminalside of male terminals
O/D SW (PNKI
PARK PIN/o/D swtTcHCONNECTOR
(cont'd)
The O/D OFF indicator light doesnot come on ev€n though theOver-Driv6 lO/Dl 3witch ispre$ed in E position. lThe o/oOFF indicatol light come onwh6n the ignition switch is fir3tturned on tor two seconds, then
9o out.l
Check the Over-Drivs {O/D) Switchal lhe Switch Connector:1. Turn the ignition switch OFF.2. Disconnect the park pin/O/D
swrtch connector.3. Check for continuity betweenthe No. 1 and No.2 terminalsof the switch connector whalepress ing the switch, andwhen released at.
Check lor loose torminallit in theO/O switch connestor. lf termi-na13 are OK, replace the O/Dswitch and pa]k pin switch as ase.t lsee p.go l+1511.
ls there continuity whilepressing the switch, and no
continuity when released it?
Check O/D Switch fol an OpsnCircuit:1. Disconnect the D (16P) connector from the PCM.2. Check for continuity betweenthe D8 terminal and the No. 1terminal o{ the switch connec'tor,
Ropair open in the wire batweanthe D8 te.minal and the park
pin/O/D Bwhch connocto..
A {32P1B l25Plc (31P)
To page 14-134
14-133
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Electrical Troubleshooting ('gg - 00 Modelsl
Troubleshooting Flowchart - o/D oFF lndicator Light Does Not come on
Even Though O/D Switch ls pressed (contd)
PCM CONNECTORS
Wire side of female terminals
O/D SW {PNKI
PAFK PIN/O/D SWITCH CONNECTOR
Wire side ot female terminals
From page 14-133
Check O/D Switch Ior a Sho.tCircuit:Check for continuity between theD8 terminal and body ground.
Repair short to ground in thewire betweon the D8 terminaland the park pin/O/D.witchconnectoa,
ls there continuity?
Ch€ck O/D Switch G.ound Cir-cuit:Check lor continuity between theNo. 2 terminal of the switch con-nector and body ground.
Repair opon in the wire b€tweenth€ No. 2 terminal of the parkpinlO/D 3witch connector sndground 1G401. c402), or rep.irpoor ground (G401, 4021.
14-134
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Lock-up Control Solenoid Valve A/B Assembly
Test
1.
2.
Disconnect the 2P connector from the lock-up con'
trol solenoid valve A'lB assembly.
Measure the resistance between the No. 2 terminal
(solenoid valve A) of the connector and body
ground. and bet\iveen the No. 1 terminal (solenoid
valve B) and body ground.
STANDARD: 12 - 25 o
LOCK-UP CONTROLSOLENOID VALVECONNECTOR I2P)
Replace the lock-up control solenoid valve A/B
assembly if the resistance is out of specification
lf the resistance is within the standard, connect the
No. 1 terminal of the connector to the battery positive
terminal. A clicking sound should be heard Connect
the No. 2 terminal to the battery positive terminal. A
clicking sound should be heard. Replace the lock-up
control solenoid valve Ay'B assembly if no clicking
sound is heard when either terminal is connected to
the banerv Dositive terminal.
Check the lock-up control solenoid valve fluid pas-
sages for dust or debris, and replace as an assem
bly, if necessary.
Terminalside ofmale terminals
LOCK.UP CONTROL
Replacement
NOTE: Lock-up control solenoid valves A and B must be
removed/replaced as an assembly.
1. Remove the mounting bolts and the lock-up control
solenoid valve A,,/B assembly.
LOCK.UP CONTROL6 x 1.0 mm SOLENOIO VALVE12 N.m 11.2 kgf.m,8.7 lbf.ft) A/B ASSEMBLY
Replace.Clean the mounting surfaceand flu id passages.
2.Clean the mounting surface and fluid passages, and
install a new lock-up control solenoid valve IVB with
a new filter/gasket.
Check the connector for rust, dirt, or oi!, and recon-
nect it securely.
oa
14-135
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Shift Control Solenoid Valve A/B Assembly
Test
'1. Disconnect the 2P connector from
solenoid valve Ay'B assembly.
the shift control
Terminalsade ofmale terminals
Measure the resistance between the No. 1 terminal(solenoid valve A) of the shift control solenoid valve
connector and body ground, and between the No. 2terminal (solenoid valve B) and body ground.
STANDARD: 12 - 25 O
Replace the shift control solenoid valve A,/B assem-bly if the resistance is out of specification.
lf the resistance is within the standard. connect theNo, I terminal of the shift control solenoid valveconnector to the battery positive terminal. A clickingsound should be heard. Connect the No. 2 terminalto the battery positive te.minal. A clicking soundshould be heard. Replace the shift control solenoidvalve A/B assembly if no clicking sound is heardwhen either terminal is connected to the battervpositive terminal.
14-136
Replacement
NOTE: Shift control solenoid valves A and B must beremoved/replaced as an assembly.
1. Remove the shift control solenoid cover.
2. Remove the mounting bolts, the clamp and the shiftcontrol solenoid valve Ay'B assembly, then disconnect
the connector.
6x1.0mm12 N.m{1.2 k9 .m,8.7 lbtft}CLAMP ARACKET
FILTER/GASKETReplace.Clean the mounling surfaceand fluid passages.
Clean the mounting surface and fluid passages. andinstall a new shift control solenoid valve Ay'B assem-bly with the clamp and a new filter/gasket.
Install the shift control solenoid cover.
Check the connector for rust, dirt. or oil, and recon-nect it securely.
w
SHIFT CONTROLSoLENO|O COVEn
SHIFT CONTROLSOLENOID VALVE A/BASSEMBLY
\--
qK
-!t'">,,
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Linear Solenoid Assembly
Test
1. Disconnect the linear solenoid connector.
LINEAR SOLENOIO
Measure the resistance between the No, 1 and the
No. 2 terminals.
STANDARD: About 5.0 o
lf the resistance is out of specification, replace the
linear solenoid assembly.
Connect the No. 1 terminal of the connector to the
battery positive terminal and the No. 2 terminal to
the battery negative terminal, A clicking sound
should be heard.
1.
lf a clicking sound is not heard, remove the linear
solenoid assembly.
Check the linear solenoid fluid passage for dust or
orn.
Connect the No. 1 terminal of the connector to the
battery positive terminal and the No. 2 te.minal to
the battery negative terminal. Make sure that the
valve moves.
Disconnect the negative battery terminal. and make
sure the valve releases. You can see valve move-
ment through the fluid passage in the mounting
surface of the linear solenoid assembly.
LINEAR SOLENOID
VALVE
lf the valve binds, or moves sluggishly. or if the linear
solenoid does not operate, replace the linear solenoid
assemotv.
K
14-137
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Mai nshaft /Cou ntershaft
Linear Solenoid AssemblySpeed Sensors
Replacement
'1. Remove the mounting bolts and the linear solenoid
assemblY.
Clean the mounting surfaceand fluid passages.
6x1.0mm12 N.m (1.2 kg{.m.8.7 tbtftl
@
@
GASKET
Clean the mounting surface and fluid passage of the
linear solenoid assembly and transmission housing.
Install a new linear solenoid assemblv with a new
gasket. Do not pinch the gasket during installation,
and make sure it is installed properly in the mount-
ing groove of the linear solenoid.
Check the linear solenoid connector for rust. dirt, or
oil, then connect it securelv.
14-138
Replacement
1. Remove the 6 mm bolt and the countershaft sDeed
sensor from the end cover.
\
5x1.0mm12 N.m 11.2 kgf.m, COUNTERSHAFT8.7 rbf.frl SPEED SENSOR
O.RINGReplace.
12 N'm 11.2 kgl.m,8.7 tbf.ftl
Remove the 6 mm bolt and the mainshaft speed
sensor from the transmission housing.
Replace the O-ring with a new one before installing
the countershaft speed sensor or the mainshaft speed
sensor,
6x1.0mm
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A/T Gear Position Switch
Replacement
@ Make 3ure lifts, iacks, and safety stands
ar€ placod properly lsoo soction 1).
1. Raise the front of the vehicle, and support it with
safety stands (see section 1).
2. Set the parking brake, and block both rear wheels
securely.
3. Shift to E position.
Remove the A/T gear position switch connector
from the connector bracket, then disconnect it.
Remove the AfI gear position switch harness clamp.
5x1.0mm12Nm11.2kgf.m,8.7 tbf.fttBRACIGT
14-140
6. Remove the harness clamp from the end cover,
then remove the Aff gear position switch cover and
Ay'T gear position switch.
A/T GEAF POSITIONswrTcH covER6x1.0mm12 N.m 11.2 kgt m.8.7 lbf.ftl
1.Set the IVT gear position switch to E position. The
AfI gear position switch clicks in E position.
POSmON
6x1.0mm12 N.m
{1.2 kg{.m,8.7 lbtftl
swlTcH
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