Gear switch HONDA CR-V 1999 RD1-RD3 / 1.G Repair Manual

Power Steering Hoses, Lines
Fluid Leakage Inspection
HOSES and LINES
. lnspect hoses for damage. leaks. interference and twisting
. Inspect fluid linesfor damage, rusting and leakage.
. Check for leaks at hose and line joints and connections.
FEED HOSE37 N.m 13.8 kgf.m, 27 lbtft)RETURN LINE JOINT28 N.m (2.9 kgf.m.21 lbf.ftl
CYLINDER LINES17 N.m (1.7 kgf.m. 12 lbf.ftl
FOWER STEERING PRESSURE SWITCH12 N.m (1.2 kgf.m,8.7 lbtft)
26 N.m (2.7 kgf.m, 20 lbf.ft)
GEARBOX .nd VALVE BODY UNllCheck for leaks at the mating surfaceand flare nut connections.
CYLINDER
FEED HOSE11 N.m('1.1 kgt.m, 8 lbf.ftl
SUCTION HOSE
PUMP ASSEMBLYCheck for leaks atthe pump
seal. inlet and outlet fittings.
Note these items during installation:
. Connect each hose to the corresponding line securely
until it contacts the stop on the line. Install the clamp
or adjustable clamp at the specified distance from the
hose end as shown.
. Check all clamDs for deterioration or deformation;
replace with the clamps new ones if necessary.
. Add the recommended power steering fluid to the
specified level on the reservoir and check for leaks.
ADJUSTABLE HOSE CLAMP: la)
. Position the adjustable hose clamps at the points
indicated by (a) in the drawing above.
. Slide the hose over the line until it contacts the stop.
HOSE CLAMP: lbl
. Position the hose clamps at the
(b) in the drawing above.
. Slide the hose over the line until
Replacement
10.01 - 0.22 in)
points indicatsd by
it contacts the stop,
2.0 - 4.0 mm10.08 - 0.16 inl2.5 - 5.5 mm{0.01 - 0.22 in}17 -23
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Diagnostic Trouble Code (DTC)
Troubleshooting Index
This operation can also be done with the Honda pGM Teste..
*: lf DTcs 11-18 {wheel sensor codes) were detected the last time the vehicle was driven, the ABs indicator wi

stav onuntil the ignition switch is turned ON (ll), and the control unit confirms that the wheel sensors are OK,
19-40
DTC3R DIAGNOSIS/SYMPTOM
DETECTION TIMING
PROBLEM
LOCATION
REFER
TO
PAGE
Io
<=EXzd
8 EE
93gl (J
4,,to 2Ee2
B8
2=
ET63
No
DTC
OFFABS indicator does not come on.19,4'l
ONABS indicator does not go off. (No DTC)19-43't1
oN*Wheel sensor {open/short to body ground/short topower)oooo
FR
19-45
13FL't5RR
17RL
12
oN*Wheel sensor/Pulser (chipped pulser gearlelectrical
notse,ooo
FR
19-45
't4FL
RR
18RL
31
ONSolenoid (open/short to body ground/short topower/stuck)ooo
FR-IN
19-47
32FR-OUT
FL.IN
34FL-OUT
RB-IN
36RR-OUT
37RL-IN
38RL.OUT
ONMotor lockoo19-49
ONMotor stuck OFFoo19-49
53ONMotor stuck ONo19-49
54ONMain relay stuck OFFoooia_at
6lONlgnition voltage (low voltage/high voltage)oooo'19-54
81ONoooo19-55
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Body Electrical
Speciaf Toofs ,...,..,.............-.23-2
Troubleshooting
Tips and Precautions ......,.,..........,.................. 23-3
Five-step Troubleshooting ........,.,.,...,,.,......... 23-5
Wire Color Codes ...,....,.. 23-5
Relay and Control Unit Locations
Engine Compartment ..,.,......,......................... 23-6
Dashboard ,.,.,..............-.- 23-7
Door ....................... .........23-10
Index to Cilcuits and Sysiems
Accessory Socket .. ,....,.,..,.,. 23-95*Airbags ................ .,....,. Sestion 24
Air Conditioning ,.,.,.... Section 22
Alternator ................... Section 4
Anti-lock Brake System {ABSI ................... Section 19'A/T Gear Position Indicator ....................... Section 1,1
Automatic Transmission System ...........,.. Section 14
Battery ................... ..............23-50
Blower Controls .,...,.,, Section 22
Charging System ....... Seqtion il
Clock -'98 Model ................ 23-98
Connector ldentification and Wire HarnessRouting .................. ......... 23.11
Cruise Control ............ Ssction 4
Dash Lights Brightness Contlo||er ..................... 23-90
Fan Conlrols ...,......,.... Section 10
Fuel Pump ,..,.,...,....,.... Section 11
Fuses...................... .,,.,.,.,.,,.,23-40*Gauges
Circuit Diagram ......-....-..23-58
Fuel Gauge .....,.,..... Section 11
Speedometer ..,..........,... 23-56
Ground Distribution ,....,.,...23-46
Hatch Glsss ODenor .........................,.,.,.,.,..,.,.,.,,. 23-121
Heater Controls .-........ Soction 21*Horns.,...,..,.,.,....... ................23"104*fgnition Switch ,,.,.,..,.,.,,.,.,.,23-51
lgnition Key Light System -'97 Mod6l .............. 23.88
-+
BODY
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Connector ldentification and Wire Harness Routing
Engino Wire Harness
Connecto; or
Terminal
Number of
CavitiesLocationConneqts toNotos
c101
c102
c103
c 104
c105
c105
c106
c 107
c 108
c 109
c]10
c1l'l
c112
c113
c't 14
cl16
cl16
c117
c118
c119
c120
c121
c't22
c't23
c't25
cl26
cl27
cr 28
cl29
c130
c131
c132
c 133
c134
c134
c135
c 136
10
6
1
2
1
2
1
10
20
31
16
22
l0
l0'14
14
1
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine
Middle of engine
Behind right kick panel
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Right side of engine
Right side of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left side of engine compartment
Middle of engine
Middle of engine
Main wire harness (C304)
Main wire harness (C305):'97 - 98 models
No. 1 fuel injector
Crankshaft speed fluctuation (CKF) sensor
Alternator
Alternator
Engine oil pressure switch
No.2 fuel injector
Evaporative emission (EVAP) purge
control solenoid valve
No. 3 fuel injector
No. 4 fuel injector
Primary heated oxygen sensor(Primary HO2S) (sensor 1)
Radiator fan switch
Coolant temperature sending unit
Engine coolant temperature (ECT) sensor
Mainshaft speed sensor
Lock-up control solenoid valve
Back-up light switch
Shift control solenoid valve
Linear solenoid valve
Countershaft speed sesnsor
Starter solenoid
Distributor
Junction connector
PCM
ECIWPCM
ECM/PCM
ECM/PCM
Main wire harness (C,|:}1)
IVT gear position switch
Vehicle speed sensor (VSS)
Throttle position (TP) sensor
MAP sensor
ldle air control (lAC)valve
lntake air temperature (lAT) sensor
Junction connector
Junction connector
Power steering pressure (PSP) switch
Junction connector
Knock sensor (KS)
A/r
USA
Canada
Alr
AlT
M/'r
Afi
'97mooel
'97 model'98 - 00
mooets
'99 - 00
models
T101
r102
Left side of en0ine companment
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G101Middle of engineEngine ground, via engine wire harness
23-14
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under-dash Fuse/Relay Box:
Fuse Capacitywir6 ColorCircuit(sl Protocted
SRS unit (VB)
Power window relay
Integrated Control Unit
ABS indicator light
A/T gear position indicator light
Clock ('98 - 00 models)
Cruise indicator light
Gauge assembly
Interlock control unit (A,/T)
Keyless door lock control unit ('98 - 00 models)
Power door lock control unit
Shift lock solenoid (lVT)
SRS indicator light
Integrated control unit ('98 - 00 models)
Integrated control unit (via windshield wiper switch)
Windshield washer motor (via switch)
Windshield wiper motor
Front accessory socket
Rear accessory socket relay
Option connector (ACC)
Audio unit
Not used
Option connector (dash lights)
Integrated control unit
Ashtray light
A,/T gear position indicator light
Audio univclock ('97 model)
Audio unit ('98 - 00 models)
Clock ('98 - 00 models)
Cruise indicator light
Cruise main switch light
Dash lights brightness control unit
Gauge lights
Hazard warning switch light
Heater control panel
Power window master switch light ('99 - 00 models)
Integrated control unit
ECM ('98 - 00 models: M/T)
PCM (4./T)
PGM-Fl main relay
Left front pa.king light
Left front side marker light
Left rear side marker light
Left taillight
License plate light
Right front parking light
Right front side marker light
Right rear side marker light
Right taillight
Trailer lighting connector
lgnition key light
lgnition key light control unit ('97 model)
Interlock control unit (via ignition switch)
Key interlock solenoid
25
PNK
;
10 A
7.5 A
7.5 A
28
10A
10A
7.5 A
204
7.5 A
7.5 A
GRN/BLK
YEUGRN
YEURED
a, olrL"
29
30
BLU,ryVHT
RED/GRN
7.5 AWHT/G R N
23-45
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Ground Distribution
Ground-to-Component(sl Index
GroundWire Color
G2
G3
G 10'l
G201
G202
G351
BLIVRED
BRN
BLK
BLK
BRN/BLK
BLK
BLK
BLK
23-46
Component or Circuits Grounded
Battery
Valve Cover
Transmission housing
A,/T gear position switch
ECM (PG1, PG2) ('98 - 00 models: M/T)
PCM (PG1, PG2l (Avrr)
PGM-FI main relay
Power steering pressure (PSP) switch
Radiator fan switch
VSS
Data link connector
ECM (1G1, LG2) ('98 - 00 models: M/T)
PCM (LGI, LG2) (IVT)
Shielding:
between ECM ('98 - 00 models: M/T) or PCM (Ay'T) and CKF sensorbetween ECM {'98 - 00 modets: M/T} or pCM (Ay'T) and CKp sensorbetween ECM ('98 - 00 models: M/T) or PCM (rVT) and CYP sensorbetween ECM ('98 - 00 models: M/T) or PCM (Ay'T) and TDC sensorbetween ECM {'98 - 00 models: M/T) or PCM (ly'T) and countershaft speed sensor (Ay'T)
between ECM ('98 - 00 models: M/T) or PCM {A,,/T) and mainshaft sp€ed sensor {!VT)between ECM ('98 - 00 models: M/T) or PCM (A,/T) and primary HO2Sbetween ECM ('98 - 00 models: M/T) or PCM (Ay'T) and secondary HO2SHorn (High)
Horn {Low}
Radiator fan motor
Right headlight
Right front parking light
Right front side marker light
Right front turn signal light
Condenser fan motor
Cruise actuator
Left front parking light
Left front side marker light
Left front turn signal light
Left headlight
Rear window washer motor
Windshield washer motor
ABS pump motor
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BLKG401
GroundWir€ ColorComponent or Circuits Grounded
ABS indicator circuit
ABS control unit
Ashtray light
A/T gear position indicator dimming circuit
Brake fluid level switch
Clock ('98 - 00 models)
Clutch inrerlock switch (M/T)
Clutch switch (Mff)
Cruise main switch
Cruise indicator circuit
Cruise control unit
Dash lights brightness controller
Data iink connector
Daytime running rights control unit (Canada)
Front accessary socket
Gauge and indicators
Heater control panel
lgnition key light control unit ('97 model)
lgnition key switch
Integrated control unit
Interlock control unit (Ay'T)
Parking pin switch {A,/T)
Power window relay
Rear accessary socket relay
Bear window defogger relay
Rear window wiper control unit ('97 model)
Service check connector
Spotlights
SRS indicator circuit
Turn signal/hazard relay
Windshield wiper motor
Windshield wiper/washer switch- plus everything grounded through G402
ABS control unit
Blower motor relay
Blower motor high relay
ELD unit (USA)
Power transistor- plus everything grounded through G401
BLKG402
{cont'd)
23-47
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< - ELK/WHT
S'TARTEBCUTRELAY
A,/rGEARPOSrr 0N SWTTCH(CLOSED :ln postion Eor N)
COMBINATONLIGHT SWITCH
\-/
IRED/GRN
I
.l-
NTEGRATED CONTROL UNIT
POWERDOOR LOCKCONTROL UNIT
I B1o PowERBLU/RED DOOR LOCK
I CONTFOL UN T
IY
F r,r'tro J
BLUi RED
"l\
u/
llon. no*
155,1'*IaCLOSED Keylnseded
| \oPEN Key rcmoved
8LK
4
G40r
LTGRN/RED LTGRN/RED LTtl
/rh d[)v !s-l
I FFONT I LEFTI PASSENGEBS I REABI DOOR | 00ORoDen ) lSwlTcH I SWITCHdosedJ J f C-OSED : ooot ooer ) | f CLOSED : Door opel
| ( ooE Doot dosed,r | \oPEN Doo' closed
tl_L -._:-
1,,,,,"
Yilei'rGRN/RED
. BNAKE FLUIOLEVEL SWITCH.PARKING ERAKEswrTcH (usA)
A8
BRAKE BULBCHECKCIFCUTKEY.IN]SEAT BELT and LIGHTS'ONREMINDER C RCU T
23-65
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lntegrated Control Unit
Input Test -'97 Model (cont'd)
At----------+A7
Key-in/Seat Belt Reminder, Lights-on Remindor System:
Cavity WireTest conditionTest: Desired rosultPossible cause if re3ult is nol obtainod
Bulb Check System (Brake System Light):
Cavity WireTest conditionT6st: DGsirgd rosultPossible cause if resuh is not obtainod
23-70
A8
Combination light
switch ON
Check for voltage to ground:
There should be battery voltage.
Blown No.30 (7.5 A) fuse in the
under-dash fuse/relay box
Faulty combination light switch
An open in the wire
B7R ED/BLU
lgnition switch ON {lll.
and driver's seat belt
switch unbuckled
Check for voltage to ground:
There should be 1 V or less.
Poor ground (G552)
Faulty seat belt switch
Blown seat belt reminder light
bulb
An open in the wirelgnition switch ON (ll),
and driver's seat belt
switch buckled
Check for voltage to groundl
There should be 4 V or more.
B9GRN
Driver's door openCheck ior voltage to ground:
There should be 1 V or less.
. Faulty driver's door switch. An open in the wire
Driver's door closedCheck for voltage to ground:
There should be 4 V or more.
810BLU/RED
lgnition key insened
into the ignition key
switch
Check for voltage to ground;
There should be 1 V or less.
Poor ground (G401, G,[02)
Faulty ignition key switch
An open in the wire
lgnition key removed
trom the ignition key
swrtch
Check for voltage to ground:
There should be 4 V or more.
A4
lgnition switch ON { ll),
brake fluid reservoir
full, and parking brake
tever oown
Connect to ground: Brake system
light should come on.
Blown No. 25 (7.5 A) iuse in the
under-dash fuse/relay box
Blown brake system light bulb
An open in the wire
A13
lgnition switch at
START (lll), and
A/T gear position
switch E or E
Check for voltage to ground:
There should be battery voltage.
Blown No.31 (7.5 A) fuse in the
under-dash fuse/relay box
Faulty starter cut relay
Faulty A/f gear position switch
Poor ground (G101)
An open in the wire
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Integrated Control Unit
A1 --------> A7
Input Test -'98 - 00 Models (cont'dl
YEL/BLULT GRNWHT/BLK
GRN/BLKLT GRN/REO
Wire side offemale terminals
A8------->A14WHT/BLK
Key-in/Se8t Beft Reminder, Lights-on Remindol System:
BLU/RED
Cavity WireTest conditionTest: Desired resultPossible caus€ it result is not obtained
Bulb Check System lBrake System Lightl:
Cavity WireTest conditionTest: Desired resultPossible caus€ if result is not obtained
A4
lgnition switch ON (ll),
brake fluid reservoir
full, and parking brake
lever down
Connect to ground: Brake system
light should come on.
Blown No. 25 (7.5 A) fuse in the
under-dash fuse/relay box
Blown brake system light bulb
An open in the wire
A13
lgnition switch at
START ( lll), and
A,/T gear position
switch E or E
Check for voltage to ground:
There should be battery voltage.
Blown No. 31 {7.5 A) fuse in the
under-dash fuse/relay box
Faulty sta rter cut relay
Faulty A,/T gear position switch (A,/T)
Faulty clutch interlock switch (M/T)
Poor ground {G101: AfI. G401 and
G402: M/T)
An open in the wire
23-74
A8
Combination light
switch ON
Check for voltage to ground:
There should be battery voltage.
Blown No. 30 (7.5 A) fuse in the
under-dash fuse/relay box
Faulty combination light switch
An open in the wire
RED/BLU
lgnition switch ON ( ll),
and driver's seat belt
switch unbuckled
Check for voltage to ground:
There should be 1 V or less.
Poor ground {G552)
Faulty seat belt switch
Blown seat belt reminder light
bu lb
An open in the wirelgnition switch ON (ll),
and driver's seat belt
switch buckled
Check for voltage to ground:
There should be 4 V or more.
814GRN
Driver's door openCheck for continuity to ground:
There should be continuity,
. Faulty driver's door switch. An open in the wire
Driver's door closedCheck for continuity to ground:
There should be no continuity.
B8BLU/RED
lgnition key inserted
into the ignition key
swrtch
Check for voltage to ground:
There should be 'l V or less.
Poor ground (G401, G402)
Faulty ignition key switch
An open in the wire
lgnition key removed
from the ignition key
switch
Check for voltage to ground:
There should be 4 V or more.
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