001 HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CR-V, Model: HONDA CR-V 1999 RD1-RD3 / 1.GPages: 1395, PDF Size: 35.62 MB
Page 4 of 1395
U.S. 1997 Model
Vehicle ldentification Number
JHLRD184*VC000001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
line, Body and Engine Type
RDl: CR V/82084
Body Type and Transmission Type
8: 5-door/4-soeed Automatic
Vehicle Grade (Series)
4: LX
5: LX (with ABS)
Check Digit
Model Year
Vt 1997
C: Saitama Factory in Japan (Sayama)
Chassis and Paint Codes
(o
COLOR LABEL
B-84P
NH-552M
NH-592P
R-94
Supermarine Blue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
Vehicle ldentif ication Number
and Federal Motor Vehicle
INT. COLOR
WPE F
EXT. COLOR
B-84P
KA S2B A1 C
1-2
to
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Page 5 of 1395
U.S. 1998 Model
JHLRD174*WC000001
JHL: HONDA MOTOR CO., LTD
HONDA. Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RD1:CR-V/82084
RD2: CR'V/82084
Body Type and Transmission Type
7: 5-door/s-soeed Manual
8; 5-door/4-soeed Automatic
C: Saitama Factory in Japan (Sayama)
B20B4t 2.01 DOHC Sequential Multiport
Fuel-injected engine
MDLA: 4-speed Automatic
M4TA: 4-speed Automatic
SBXM:s-speed Manual
MDLA, SBXM: 1000001 -
M4TA: 3000001 -
B-84P
G-82P
NH-552M
NH-592P
R-94
Supermarine Blue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
Vehicle ldentification Number
and Canadian Motor VehicleCOLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
8.84P
KA S2B A1 C
1-3
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Page 6 of 1395
Chassis and Paint Codes
U.S. 1999 Model
Vehicle ldentification Number
JHLRDIT4*XC000001
JHL: HONDA MOTOR CO., LTD
HONDA. Multipurpose
RDlt CR-vlB20Z2
RD2t CR-V1B2OZ2
Body Type and Transmission Type
7: 5-door/5-speed Manual
8: 5-door/4-spsed Automatic
4: LX
6: Ex
Chock Digit
Model Year
X: 1999
C: Saitama Factory in Japan (Sayama)
B2OZ2:2.0 | DOHC Sequential Multiport
Fuel-injected engine
MDLA: 4-speed Automatic
MDMA: 4-speed Automatic
SBXM: s-speed Manual
MDLA: 2000001-
MDMA: 1000001-
SBXM: 2000001-
B-84P
B-92P
G.95P
NH-578
NH-552M
R,81
Supermarine Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Taffeta White
Sebring Silver Metallic
Milano Red
Vehicle ldentification Number
and Canadian Motor VehicleCOLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
B.84P
KA S2B A1 C
1-4
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Page 7 of 1395
U.S.2000 Model
JHLRD174* YC000001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line. Body and Engine Type
RDlt CR-V/82022
RD2i CR-v/BzOz2
Body Type and Transmission Type
7: 5-door/s-speed Manual
8: 5 door/4-soeed Automatic
Cr Saitama Factory in Japan (Sayama)
B20Z2t 2.0 I DOHC Seouential MultiDort
Fuel-injected engine
MDLA; 4-speed Automatic
MDMA: 4-speed Automatic
SBXM: s-speed Manual
MDLA: 3000001-
MDHA: 2000001-
SBXM: 2000001-
Nighthawk Black Pearl
Electron Blue Pearl
Clover Green Pearl
Taffeta White
Sebring Silver Metallic
Milano Red
B-92P
B-95P
G-95P
NH-578
NH-552M
R-81
Saf ety Standard Certif ication.lrl ..V
COLOR LABEL
INT. COLOR
TYPE F
EXT, COLOR
8.92P
KA S2B A1 C
1-5
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Page 8 of 1395
Chassis and Paint Codes
Canada 1997 Model
JHLRD185* V C 800001
HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RDl: CR-V/B2084
Body Typ€ and Transmission Typ€
8: s-door/4-soeed Automatic
C: Saitama Factory in Japan (Sayama)
B20g4t 2.0 | DOHC Seouential MultiDort
Fuel-injected engine
MDMA- 1000001
MDMA: 4-speed Automatic
SDMA: 4-speed Automatic
Supermarine Blue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
B-84P
G-82P
NH-552M
NH-592P
R-94
Vehicle ldentification Number
and Canadian Motor Vehicle
Saf ety Standard Certifi cation.
COLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
B-84P
KC S2B C2 C
1-6
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Page 9 of 1395
Canada 1998 Model
JHL RD1 7 4*WC800001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Lino, Body and Engine Type
RD1: CR-V/82084
Body Type and Transmission Type
7: 5-door/s-speed Manual
8: 5-door/4-speed Automatic
C: Saitama Factory in Japan (Sayama)
8208 4:2.0 | DOHC Sequential Multiport
Fuel-injected engine
M4TA: 4-speed Automatic
SBXM: 5-speed Manual
SBXM:1000001-
M4TA: 3000001*
Supermarine BIue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
B-84P
G-82P
NH-552M
NH-592P
R-94
COLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
8.84P
KC S2B C2 C
1-7
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Page 10 of 1395
Canada 1999 Model
Vehicle ldentification Number
JHL RDl T 4*XC800001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passen0er Vehicle {MPV)Line, Body and Engin6 Type
RD1: CB-Y/B2OZ2
Eody Typ6 and Transmi$ion Type
7: 5-door/5-speed Manual
8: s-door/4-speed Automatic
4: LX
5: EX
Chock Digit
Model Yeal
X: 1999
C: Saitama Factory in Japan {Sayama)
Chassis and Paint Codes
COLOR LABEL
B20Z2i 2.0 I DOHC Sequential Multiport
Fuel-injected engine
MDMA: 4-speed Automatic
SBXM: s-speed Manual
B-84P
a-92P
G.95P
NH.552M
R-81
Supermarine Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Sebring Silver Metallic
Milano Red
Vehiclo ldentification Number
and Canadian Motor Vehicle
Safety Standard Certification.INT. COLOR
TYPE F
EXT. COLOR
B-84P
KC S2B C2 C
1-8
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Page 11 of 1395
JHL RDl 7 4* Y C 800001
Manulacturer, Make and
Type of Vehicle
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RDlt CR-VlB2oZ2
Body Type and Transmission Type
7: 5-door/s-soeed Manual
8: 5-door/4-sDeed Automatic
Vehicle Grade (Seriesl
4: LX
5: EX
Check Digit
Model Year
Yr 2000
Factory Code
C: Saitama Factory in Japan (Sayama)
Serial Number
8 2022:2.0 | DOHC Sequential Multiport
Fuel-injected engine
MDMA: 4-speed Automatic
SBXM: s-speed Manual
Eternal Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Sebring Silver Metallic
Milano Red
Naples Gold lVetallic
B-96P
B-92P
G-95P
NH-552M
R-81
YR-524M
Vohicle ldentification Number
and Canadian Motor VohicleOOLOR LABEL
tNr coL0R
TYPE F
EXT. COLOR
B-92P
KC S2B C2 C
1-9
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Page 27 of 1395
MEASUREMENTSTANDAFD INEWISERVICE LIMIT
lgnition coilRated voltage VPrimary winding resistance 0 at 68'F (20'C)120.63 0.77
lgnition wireBesistance at 68"F (20 C) ktl25 max.
Firing order1 3 4-2
Spark plugTypeGapSee Section 41.0 - 1.1 (0.039 - 0.043)
lgnition timingAt idle BTDC161 2 {Red)
Alternator belt*rDeflection with 98 N {10 kgf, 22 lbf)8.5 11.510.33 0.45)with used belt5.5 - 8.0 (0.22 - 0.31) with new belt
Belt tension N {kgf, lbt)Measured with bek tension gauge340 - 490 {35 - 50, 77 110) with used belt690 880 (70 90, 150 - 200i with new belt
AlternatorOutput A (at 13.5 V, hot and 6,000 alternator rpm AIIM/IBrush length
959010.5 (0.41)1.5 (0.06i
Staning motorOutput kW A/fMica depth MfiCommutator runoutCommutator O.D.Brush lengthBrush spring tension N (kgf, lbf)
1.11.00.5 - 0.8 {0.02 - 0.03)0,0.02 (0 0.0008)27.9 28.0 (1.0984 1.1024)14.0 14.5 (0.55 0.57)13.7 - 17.7 (1.40 - 1.80,3.09 - 3.97)
0.2 (0.008)
0.0s (0.002)
27.0 (1.06)
9.0 (0.35)
Standards and Service Limits
Engine Electrical - Section 4
'1 When using a new belt, ddiust deflection to new value. Run the engine for 5 minutes then turn it of{. Beadiust deflection to used belt value.
Cylinder Head/Valve Train - Section 6
MEASUREMENTSTANDARD {NEW} SERVICE LIMIT
Compression250 rpm and Nominalwide open throttle MinimumkPa (kgflcm' , psi) Maximum variation
1 ,230 i'12 .5 , 11Al930 (9.s, 135)200 12.0,2al
Cylinder headWarpageHeight131.95 - 132.05 {5.195 - 5.199)0.05 {0.002)
CamshaftEnd playCamshaft to hoider oil clearanceTotal runoutCam lobe height '97,'98 models lNEX'99,'00 models lNEX
0.05 0.1s (0.002 0.006)0.030 - 0.069 (0.0012 - 0.0027)0.03 {0.001)max.33.204 \1.3072133.528 {1.3200)33.1 16 \1 .321 4)33.528 {'1.3200)
0.5 (0.02)
0.15 (0.006)
0.04 (0.002)
Valve clearance (Cold)* lNEXValve stem O.D. lNEXStem'to-guide clearance lNEX
0.08 - 0.12 (0.003 0.005)0.16 0.20 (0.006 - 0.008)6.580 - 6.590 (0.2591 0.2594)6.550 - 6.560 (0.2579 0.2s83)0.02 - 0.05 {0.00t 0.002)0.05 - 0.08 (0.002 0.003)
u* to.rutt6.52lO.257l0.08 {0.003i0.'1t (0.004)
width tNEXStem installed height lNEX
1.25 - 1.55 (0.049 - 0.061)1.25 1.55 (0.049 - 0.061)40.765 - 41.235 {1.6049 1.6234)42.765 - 43.235i'1.6837 - 1.70221
2.0 (0.08)
2.0 (0.08)
41.485 {1.6333}43.485 {1.7120i
Valve springFree length lNEX42.36 (1.668i
44.32 t1 .1 451
Valve guideI,D, INEXInstalled height tNEX
6.61 6.63 10.260 - 0.261)6.61 6.63 {0.260 - 0.261i13.75 - 14.25 10.541 0.561i15.75 - 16.25 {0.620 0.640i
6.6510.26216.65 (0.262i
*: Measured between the camshaft and rocker arm,
2-2
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Page 28 of 1395
Engine Block - Section 7
o
o*1: '97,'98 models 15 mm (0.6 in)'99,'00 models 20 mm (0.8 ini
Unit of length: mm (in)
MEASUREMENTSTANDARD (NEWISERVICE LIMIT
Cylinder blockWarpage of deck surfaceBore diameterBore taper
0.07 (0.003) max.84.00 - 84.02 (3.307 3.308)0.10 (0.004)
84.07 (3.310)
0.05 (0.002)
PistonSkirt O.D.*1trom bottom of skartClearance in cylinderGroove width {For ringi TopSecondoil
83.98 - 83.99 (3.306 - 3.307)0.01 - 0.04 (0.0004 - 0.001611.240 - 1.250 {0.0488 - 0.0492)1.220 1.230 {0.0480 - 0.0484)2.805 2.825 10.1104 - 0.1112)
83.97 (3.306)
0.05 {0.002)1.26 (0.0s0)
1.25 (0.049)
2.44lo.112l
Piston ringRing-to'groove clearance ToPSecondRing end gap ToPSecondoil
0.055 - 0.080 (0.0022 0.0031)0.035 0.060 (0.0014 - 0.0024)0.20 0.30 (0.008 - 0.012)0.40 - 0.55 (0.016 0.022)0.20 - 0.50 (0.008 - 0.020)
0.13 (0.005)
0.13 (0.005)
0.60 (0.024)
0.70 (0.028)
0.70 (0.028)
Piston Pino.D.Pin-to-piston clearance
20.996 - 21.000 (0.8266 - 0.8268i0.010 - 0.017 (0.0004 - 0.0007)
Connecting rodPin-to-rod interferenceSmall end bore diameterLarge end bore diameter NominalEnd play installed on crankshaft
0.015 - 0.032 (0.0006 - 0.0013)20.968 -20.981 10.8255 -0.8260)
48.0 (1.89)
0.15 - 0.30 {0.006 - 0.012ioro to.oroi
CrankshaftMain journaldiameter
No. 1,2,4 and 5 iournalsNo. 3 journal
Rod iournal diameterTaperOut ol roundEnd play
Bunout
54.976 - 55.000 (2.' l644 - 2.1654)54.970 54.994 (2.1642 - 2.1651)44.976 - 45.000 /.1.1707 - 1.711110.005 (0.0002)max.
0.005 (0.0002) max.0.10 - 0.35 (0.004 - 0.0 r 4)0.03 (0.001)max.
0.010 (0.00041
0.010 (0.0004)
0.45 (0.0r8)
0.04 (0.002)
BearingMain bearing-to-iournal oil clearanceNo. 1, 2, 4 and 5 iournalsNo. 3 journal
Rod bearing-to-,ournal oil clearance
0.024 - 0.042 10.0009 0.0017)0.030 - 0.048 (0.0012 - 0.0019)0.020 - 0.038 (0.0008 0.0015)
0.06 (0.002)
0.06 (0.002)
0.05 (0.002)
o
2-3
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