canister HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual

Under-hood Emissions Control Label
Emission Group ldentification
(1997 modell
Example:
VACUUM HOSE ROUTING DIAGRAM
LOADED IM TEST]NG OF PERMANENT fOUB WHEEL OSVE OR TRACT ON CONTROL'EOLJIPPEDVEHTCLES MUST BE CONDUCTED ON A IOUR WHEEL DR VE SPEEO SYNCHRON ZED
ANON LOADEDTESTPBO(EOUBEMUSIBEPERFORMEO
50ST (50 Statesl:
THIS VEHICLE CONFOBMS TO U.S. EPA AND STATE OF
CALIFORNIA REGULATIONS APPLICABLE TO 1997
MODEL YEAR NEW LIGHT DUTY TRUCKS.
49ST {49 Statos/Federall:
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONS
APPLICABLE TO 1997 IVIODEL YEAR NEW LIGHT DUTY
TRUCKS.
CAL (Calitornial:
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OF
CALIFORN IA REGULATIONS APPLICABLE TO '1997
MODEL YEAR NEW TLEV LIGHT DUTY TRUCKS
PROVIDED THAT THIS VEHICLE IS ONLY INTRODUCED
INTO COMMERCE FOR SALE IN THE STATE OF
CALIFORNIA.
Ii/PORTANT VEHICLE INFORIMATIONENGINE FAMILY VHN2 OIJCrcKDISPIACEMENT'2 OLITEREVAPORAT VE f AM]LY VNNl0778YMBP
CATALYSTREfERTOSEBVICEMANUALfORAODITIONAL NFORMATON.TUNT I-]P CONDITIONSENGINE AT NORI\,!AL OPERATNG TEMPERATURE,ALLACCESSOR ES TL]RNED OFF COOLING FAN OIFTRANSM1SSION NNEUTRALNO OTHEB ADJUSTMENIS NEEDED
ap' | \6( Zror '. ND \. 61F L r
TNIS VENICLE CONFORMS TO U.S EPA REGUI.ATIONSAPPI CASLE TO I99] MODET YEAR N€W L GNI DUTY TRACKS
@
Engine Family: vHN2.o l JGKE
Engine and Evaporative Families
T_fT
Model Year I Iv:1s97 | LManufaqturer iHN: Honda I
Displacement
Class
1: Light Duty Vehicle
Fuol Systom ,nd Numb€r of valves
J: Electronic Sequential Multiport
Injection (three or more valves per
cylinder)
Fuel Type
G: Gasoline
Standard
F: 49 or 50 States Tier 1
K: 49 or 50 States Tier 1
1: California Tier 1
2: California TLEV
3: California LEV
4: California ULEV
"r0", "*,
T|
V: 1997
Manufacturer
HN: Honda
Catalyst
E, F, G, H: Three Way Catalyst
OBD
K - T: OBD Equipped
Evaporative Family:
Storago System
1: Canister
Canistor Working Capacity (gramsl
Canister Conf igulation
A: Plastic Housing (Closed Bottom)
B: Plastic Housing (OPen Bottom)
Fusl System
Y: Fuel Injection
FuelTank
M: Metal
Standard
A: Current Evap
B: Enhanced Evap
Wild C.rd
VHNlOTTBYMBP
1-1 5
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Under-hood Emissions Control Label
Emission Group ldentification
(1998 modell
Example:
50ST {50 States}:
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OFCALIFORNIA REGULATIONS APPLICABLE TO 1998MODEL YEAR NEW LIGHT DUTY TRUCKS,
/$ST (itg Statos/Fodsrsll:
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONSAPPLICABLE TO 1998 MODEL YEAR NEW LIGHT DUTYTRUCKS.
CAL {California}:
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OFCALIFORNIA REGULATTONS APPLICABLE TO 1998MODEL YEAR NEW TLEV LIGHT DUTY TRUCKSPROVIDED THAT THIS VEHICLE IS ONLY INTRODUCEDINTO COMMERCE FOR SALE IN THE STATE OFCALIFORNIA.
DwlF AIo|NG oB cha\Gtftc I + coot r
-s€ msoru1or or FoNoA-IEaoTTxD-ibl1'v! Lrff EzEcoo-aN' a\D wATfB. M w r or_ut-ir coolqNt, oR-l;ir,FEaFEf-ENGINE MAY BE SEflIOUSLYSIONTENEO.DSEPLACI CoOTANT AnEs 85 itNlgsloF @ MILIS l@0 rnl, wHrcHEvEs coMEs
TNEREAFT€R, REPLACE EvEny fmAFSl m m M[Es i@ kml, wHcHrvEB coMEs
DCHEC(ONADOCOOLqNTATTHE RSSEFVETANX. NOTTHE iAD]ATOR.DFOR FUFTNEfr INFO8MATION ON IN€ COOT]NC SYSIEM NEAD THE OWNEN'S MANUAL,. CHECK W|TH YOUR NONDA OEALEF.
@GD
IMPORTANT VEHICLE INFORMATION
THIS VEHICLE CONFOEMS TO I], S. EPAFEGIJLAIIONSAPPLICASLE TO 1993 MOOELY€AF NEW LIGHT DUIYTNUCXS.
CATALYSTrwqHozst2l/sFt/osD l cERI|FtEOvAlvttAsH lrr0.l010.02nmicolo) EX:01310.02mmSPAS( PIUG GAP I.O IINMlDLl SPTED 750 I 50 rym686,13G96PROCEOURESI2.0 L
TlNt UPCoND/ToNS: ENGINE AT NOiMIEMPETAIURT,ALLACCESSORIESTUNNIfAN OFf. TRAI1SMISSON IN NEUTMINO OIIIER AOJUSTI\TFIIS IIEEOED.
1-16
Engine and Evaporative Families
Engine Family:W HNX T O2.O UF1
Mod€l Year
W: 1998
Manufacturer Subcods
HNX: HONDA
Family Typo
V: LDV
T: LDT
Displacomsnt
Soqu€nco Characiors
Evaporative Fami
Family:
Model Yeat
W:1998
Manufastu16r Subcode
HNX: HONDA
Family Type
E: EVAP
R; EVAP/ORVR
Canister Work Capacity
Sgquonco Charaqtsrs
W HNX EOOSOAAB
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Under-hood Emissions Control Label
Emission Group ldentification
(2000 model)
Example:
DWFEN aDD r,tc 0R ChA\CtN! rlt cooraN. ust MsoLU- oN or fioNpA q-af6MrNp-ol
lfi ;!,."5:P!$t:1t9ffilf 1
vEn u u'r +-E coo|-d',r os-Fiiiiifi-'DREpf cE coolaNrAFTEBt3tlomistoR@MtLEs r@km),wH ctlEvrscoMEsT|E8EAFTER, BEprAcE EVEny ErdFst oB @ MttEs lmr,t, ffitcHEVER coMEsDCIIICX OF ADD COOLA I I'-FE AISIRVI TAI{I\. NOI THE MDIAIOR":3lliJ#fl "lj,9lx6L;T&Iji(0or|]\G s,5TEM 8r!D TrE owrEp s MA\u.r.
m
IMPORTANT VEHICLE INFORMATION
IHIS \/IHICLE CONFONMS TO U. S. EPA NLEVSEGULATIONS APPIJCq3LE TO 2OOO IVOOELYEAF NEW T!!V LIGHT DUTY TBUCKS ANDCALIFONNIA SEGULATIONS APPLICASLE TO 2OOOMOO€L YIAA NEW TLEV LIGHT.OUTY TFIJCKS.
CATALYST
vALvt LA5h tN:0,10r0.02 mm{C0t0l El:0.13!002 mhSPAn(PLUGGAP 1.0-11mmlDlE SPEEo 734150lpmO8O CENTFIED
?.0 t
TUNI UP CoNDIToNS: ENGINE AT NORMTTMPERAIURE ATLACCESSORIES fu BNITAN OFF TiANSMISS ON IN N€UTRALNO OTHER AD.ILJSTMENIS NEEDEO.
.l-L
|oAoEDr/MTESTNG oFTHsvtHrctE uLrst gt couolorooN,{raua.wxEtt onuspreosyNoiRoN zEo DvNAMoMETER. olrEiwsE. A NoN.LoAoEo rEsr pBocEounr uust sr pair
1
50 State TLEV + NLEV (Unrestricied,
THIS VEHICLE CONFORMS TO U.S. EPA NLEVREGULATIONS APPLICABLE TO 2OOO MODEL YEARNEW TLEV LIGHT DUTY TRUCKS AND CALIFORNIAREGULATIONS APPLICABLE TO 2OOO MODEL YEARNEW LIGHT DUTY TRUCKS.
1-18
Engine and Evaporative Families
Engine Family:Y HNX TO2.O UA2
Model Y€ar
Y: 2000
Manufaqturer Subcodo
HNX: HONDA
Family Type
V: LDV
T: LDT
Displacement
Saquenco Charasters
Evaporative Family:Y HNX EOOSOAAB
Modol Yea.
Y: 2000
Manufacturer Subcode
HNX: HONDA
Family Type
E: EVAP
R: EVAP/ORVR
Canister Work Capacity
Soquenca Charactet3
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Engine Removal/lnstallation
Removal (cont'dl
Remove the cruise control actuator (see section 4).
Remove the mounting bolt and lock bolt, then
remove the P/S pump belt and pump.
10.
1t.
MOUNNNG BOLT8 x 1.25 mm2a N.m 12.4 kg{.m, 17 lbtftlP/S PUMPBELT
LOCK BOLTI x 1.25 mm24 N.m {2.4 kgtm, '17 lbf.ftl
12.Loosen the idler pulley bracket bolt and adjusting
bolt, then remove the air conditioning (A,/C) com-
pressor belt.
ID1TR PULI.f,Y ARACKET BOLT10 r 1.25 mma{ N.m 14.5lgtm,33 lbf.ft)
ADJUSTING BOLTLOCKNUT8 x 1.25 mm24 N.m {2.4 kgf.m, 17 lbf.ftl
5-4
13. Relieve fuel pressure {see section 11).
@ Do not 3mok6 whil€ working on th6
tugl systsm. Koep open flam€ or spark away from
the work area. Drain fuel only inlo an approved
container.
14. Remove the evaporative emission (EVAP) control
canister hose and tuel feed hose.
33 N.m (3.4 kgt.m,2s tbf.ft)
,%l
*ryft'fltr
\'t,f
EVAP CCCANISTER HOSE
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8. Remove the throttle cable by loosening the locknut,
then slip the cable end out of the throttle linkage.
Take care not to bend the cable when removing it.
Always replace any kinked cable with a new one.
'97 - 98 modols:
'!X, - 00 modob:
9. Relieve fuel pressure (see section 11).
@ Do not smoke while working on the
fuel systom. Ko€p opon flame or sparks away from
ths work area. Drain fuol only into an approved
containgr.
'10, Remove the evaporative emission (EVAP) control
canister hose and fuel feed hose.
CANISTER HOSE
{cont'd)
6-17
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Component Locations
lndex
'97 - 98 models:
MANIFOLD ABSOLUTEPRESSURE IMAP} SENSORTroubleshooting, Page 1 1-90
THROTTLE POSITION (TP}
SENSORTroubleshooting, page 1 1-103
toLE AtR CONTROL llAcl VAI-VE
Troubleshooting, page 1 1-152
EVAPORATIVE EMISSION (EVAP)
CONTROL CANISTER VENT SHUTVALVE t'98 mod€llTroubleshooting, page 11'213
INTAKE AIR TEMPERATUREIIATI SENSORTroubleshooting. page 1 'l -95
ELECTRICAL LOADDETECTOR IELD) (USA modol)Troubleshooting, page 1 1-138
VEHICLE SPEEDSENSOR (VSS)
Troubleshooting,page 11'135
CRANKSHAFTPOSTTtON/
POWER STEERING PRESSURElPsPl swtrcHTroubloshooting, page 1 1-162
TOP OEAD CENTER/CYLINDERPOStTtON{CKP/TDC/CYP} SENSOR(Built into the distributor)Troubleshooting, page 1 l-131
CMNKSHAFT SPEEDFLUCTUATION ICKF} SENSORTroubleshooting. page 1'!-142
ENGINE COOLANTTEMPERATUREIECTI SENSORTroubleshooting, page 11 99
EVAPORATIVEI€VAP) PURGE CONTROLSOLENOID VALVETroubf eshooting, page 1 1'2o5, 213
(cont'd)
11-3
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Component Locations
Index (cont'dl
39 - 00 models:
MANIFOLD ABSOLUTEPRESSURE IMAPISENSORTroubleshooting, page 1 1-90
THROTTLE POSITION {TP)SENSORTroubleshooting, page 1 1-103
IDLE AIR CONTROL OACI VALVETroubleshooting, page 1 1-152
EVAPOBATIVE EMISSION {EVAPICONTROL CANISTER VENT SHUTVALVETroubleshooting, page 1 1-213
EVAPORATIVE EMISSION(EVAPI PURGE CONTROI-SOLENOID VALVETroubleshootang, page 1 1-2'13
ELECTRICAL LOAOOETECTOR {ELD) IUSA modet)Troubleshooting, page I 1-138
INTAKE AIR TEMPERATURE(IAT) SENSORTroubleshooting, page 11 95
POWEB STEERING PRESSUREtPsPt swtTcHTroubleshooting, page 11 162VEHICLE SPEEDSENSOR IVSSITroubleshooting,page 11'135
CRANKSHAFTPOSTTTON/TOP OEAD CENTER/CYLINDERPOStTtON{CKP/TDC/CYP) SENSOR(Built into the distributor)Troubleshooting, page 11 131
CRANKSHAFT SPEEDFLUCTUATION ICKN SENSORTroubleshooting, page 1 1-142
SENSORTroubleshooting, page '11 130
ENGINE COOLANTTEMPERATURE{ECT)SENSORTroubleshooting, page 11 99
11-4
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FUEL PRESSUREREGULATORTesting, page 11-181Replacement, page 11 181
FUEL PUMPTesting, page 11 183Replacement, page 11 183FUEL GAUGE SENDING UNITTesting, page 11 185
'97 model:
'98 model:
FUEL PULSATION DAMPER
EVAPORATIVE EMISSIONIEVAP) CONTROL CANISTERTroubleshooting. page 1'l-205
FUEL FILTERReplacement, page 11 182
FUEL INJECTORSReplacement, page 1 1-179
FUEL FEED PIPEFUEL VAPOR PIPE
FUELFITTINGS
FUEL FILLCAP
EVAPORATIVE EMISSION
IEVAPI TWO WAY VALVETesting, page 11 224
TANKReplacement, page 11 191
-CONNECT
Precautions, page 1 1-175Disconnection, page 11 175Connection, page 1 1-176
FUEL FILTERReplacement, page 11 182
FUEL FEED PIPEFUEL VAPOR PIPE
FUEI- TANKReplacement,page 1l 191
FUEL TUBE/OUICK.CONNECTFITTINGSPrecautions, page 11 '175
Disconnection, page 11 175Connection, page 11 176
FUEL PUMPTesting, page 11 183Replacement, page 11 183FUEL GAUGE SENDING UNITTesting, page 1l'185
FUEL FILL CAP
FUEL TANK PRESSURESENSORTroubleshooting, page 1 l-209
FUEL PULSATION DAMPER
EVAPORATIVEEMTSSTONIEVAPICONTROLCANISTERVENTSHUT VALVETroubleshooting,page 11'213
EVAPORATIVE EMISSIONIEVAPI CONTROL CANISTERTroubieshooting, page 1 1 -213
FUEL RAIL
FUELFeplacement, page 1 1-179
FUEL PRESSURENEGULATORTesting, page 11-181Replacement, Page 11 181
EVAPORATIVE EMISSION{EVAP) EYPASSSOLENOID VALVETroubleshooting, page 1 1'213
€VAPORATIVE EMISSION{EVAP) TWO WAY VALVETesting, page 11 224(cont'd)
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Gomponent Locations
Index lcont'd)
'99 - (X) modols:
FUEL TANKReplacement,page 11-191
FUEL FEED PIPE
FUEL FILTERReplacement, page 11 182
FUEL VAPOR PIPE
FUELFITTINGS
FUEL PUMPTesting, page '11 183Replacement, page 1 1_183FUEL GAUGE SENDING UNITTesting, page 11-185
FUEL FILL CAP
EVAPORATIVE EMISSIONIEVAP) CONTROLTroubleshooting, page 1 1-213
FUEL PULSATION DAMPER
FUEL RAIL
FUELReplacement, page 1 1-179
EVAPORATIVEEMtSStON
IEVAP)CONTROLCANISTERVENTSHUT VALVETroubleshooting,page 11-213FUEL TANK PRESSURESENSORTroubleshooting, page 1'l'208
EVAPORATIVE EMISSION{EVAP) TWO WAY VALVETesting, page 11-224
FUEL PRESSUREREGULATORTesting, page 11-181Replacement, page 11 181,CONNECT
PrecaLrtions, page 1 1-175Disconnection, page 1 1-175Connection, page 176
EVAPORATIVE EMISSION{EVAPI BYPASSSOLENOID VALVETroubleshooting, page 11 213
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Vacuum Gonnections
'97 model:
To EVAPORATIVE EMISSION IEVAPITWO WAY VALVE
EVAPOBAIIVEEMtSStONIEVAPICONTROLCANISTER
EVAPORATIVEEMtSStONt€vaP)PURGE CONTROLSOLENOID VALVE
FRONT OFVEHICLE
PBESSUREREGULATOR
{cont'd)
11-9
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