front driveshafts HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual

8. Installthe right front mounvbracket.
12 x 1 .25 mm64 N.m (6.5 kgf'm,47 tbf.ftlReplace.
RIGHT FRONTMOUNT/BBACKET
10 x 1.25 mm4,a N.m (4.5 kgf m,
33 tbf ftl
Install the clutch housing cover and rear engine
stiffener.
6xl0mm12 N.m 11.2 kgt.m.8.7 tbf.ft)
HOUSING
'12 x 1.25 mm29 N.m 13.0 kgf.m. 22 lbf'ft)
8 x 1.25 mm24 N.m {2.5 kgf'm'
18 tbl.ft)
10 x 'l .25 mm44 N.m {4.5 kgf m,33 lbf ftl
10. Pour transmission fluid of 1 liter from the driveshaft
inserted hole.
1 1. lnstall the intermediate shaft {see section 18). While
installing the intermediate shaft in the differential.
be sure not to allow dust and other foreign particles
to enter the transmission.
10 r 1.25 mm39 ttm 14.0 kgf.m,29 tbt ftlSET RINGReplace.
12. lnstall the driveshafts (see section 18). While
installing the driveshaft(s) in the differential, be sure
not to allow dust and other foreign panicles to enter
the transmission.
SET RINGReplace.
(cont'd)
13-73
INTERMEOIATE SHAFT
DRIVESHAFT
www.emanualpro.com

Driveshafts
Special Tools .......... ........... 16-2
Driveshafts
Inspection ...................... l6-3
Front Driveshafts
Removal .... 16-3
Disassembly ................... 16-5
Reassembly .................... 16-g
Installation ..................... 16-17
Intermediate Shaft
Removal .... 16-19
Disassembly ................... 16-19
Reassembly .................... 16-20
Installation ..................... 16-21
Rear Driveshafts
Removal .... 16-22
Disassembfy ................... 16-22
Reassembfy .................... 16-24
Installation ..................... 16-29
Propeller Shaft
Inspection . 16-29
RemovaUlnstallation .... 16-30
www.emanualpro.com

DriveshaftsFront Driveshafts
Inspection
Boot Damago
Check the boots on the driveshaft for cracks, damago,
leaking grease, and loose boot bands. lf any damags is
found, replace the boot and boot bands.
Looso Splines
Turn the driveshaft by hand, and make sure th€ splin€s
and joint are not excessively loose. lf damage is found,
replace the inboard joint.
Twisting or Crscking
Make sure the driveshaft is not twisted or crackod.
Replace it if necessary.
DRIVESHAFT
1.
Removal
Loosen the wheel nuts slightly.
Raise the front of the vehicle, and suppon it with
safety stands in the proper locations (see section 1).
Remove the wheel nuts and front wheels.?
SPINDLE NUT24 x 1.5 mmReplace.
lf the right driveshaft is to be removed, drain the
transmission fluid {see s€ction 13 or 14). lt is not nec-
essary to drain the transmission fluid when the left
driveshaft is removed.
Lift up locking tab on the spindle nut, then remove
the nut,
Remove the self-locking nut and flange bolt,
FLANGE BOLT10 x 1.25 mm
FRONT WHEEL
(cont'd)
6.
SELF"LOCKING NUT12 x 1.25 mmReplace.
7. Remove the damper fork,
16-3
www.emanualpro.com

Front Driveshafts
Removal (cont'd)
Remove the cotter pin from the lower arm ball ioint
castle nut, and remove the nut.
Install a 12 mm hex nut on the ball joint. Make sure
the hex nut is flush with the ball joint pin end, or the
threaded section of the ball joint pin might be dam-
aged by the special tool.
Use the special tool as shown in section '18 to sepa-
rate the ball joint and lower arm, Be caretul not to
damage the ball joint boot, lf necessary, apply pen-
etrating type lubricant to loosen the ball joint,
Pry out the driveshaft assembly with a pry bar, as
shown, to force the set ring at the driveshaft end
past the groove. Be careful not to damage the oil
seals when prying.
i0.
1l.
07MAC - SLm2m
PRY BAR
16-4
12. Pull on the inboard joint, and remove the driveshaft
from the differential case or bearing support as an
assembly. Do not pull on the driveshaft, the inboardjoint may come apart. Pull the driveshaft straight
out to avoid damaging the differential oil seal or the
intermediate shaft outer seal.
Left driveshaft:
Remove the left driveshaft from the bearing suppon
by tapping on the inboard joint of the driveshaft
with a olastic hammer.
BEARING SUPPORT
www.emanualpro.com

Front Driveshafts
Disassembly (cont'd)
Double Loop
Mark each roller and inboard joint to identify the
locations of the rollers and grooves in the inboardjoint. Thon remove the inboard ioint on the shop
towel. Be careful not to drop the rollers when sepa-
rating them from the inboard joint.
INBOARD JOINTCheck splines for wear or damage.Check inside bore for wear.Inspect for cracks.
16-6
4, Mark the rollers and spider to identify the locstions
of the rollers on the sDider, then remove the rollers.
BEARING REMOVER(Commercially available) DRIVESHAFT
Remove the circlip,
Mark the spider and driveshaft to identify the posi-
tion ofthe spider on the shaft.
Remove the spider using a bearing remover,
Wrap the splines on the driveshaft with vinyl tape to
prevent damage to the boots and dynsmic damper,
7.
q
INBOARD BOOT
DRIVESHAFT
DYNAMIC DAMPER
Rsmove the inboard boot and dvnamic
Take care not to damage the boot and
damDer.
damper.
dynamic
DRIVESHAFT
Mark
www.emanualpro.com

Front Driveshafts
parts with solvent.
o *4@] :Thoroughly pack the inboard and outboard joints and both joint boots with the joint grease included in the
new driveshaft set.. The'98 Canada model andall '99 - 00 models use a TPE (Thermoplastic Polyester E lastomer) outboard joint boot.
Use the ear clamp type boot band in the outboard boot set.
Grease quantity:
Inboard Joint: All models 120 - 130 g (i1.2 - 4.6 oz)
Left inboard joint splines (Al: 0.5 - 1.0 g (0.018 - 0.035 oz)
Outboard Joint: '97 model and'98 USA model 130 - 140 g (4.6 -,1.9 oz)'98 Canada model and all '99 - 0O models 140 - 150 g 14.9 - 5.3 oz)
Reassembly
Note these items during reassembly
. Clean the disassembled parts with solvent, anddry them thoroughly with compressed air. Do not wash the rubber
INBOARO JOINT
SPIOERINBOARD BOOT
SET RINGReplace.
LEFT INBOAROJOINT
SPLINES: (Al-6rPack cavity with grease.
wtn grease.
BANDS
DYNAMIC DAMPER
STOP RINGReplace.
OUTBOARD BOOT
EAR CLAMPReplace.
ITPE)*I
-611
-/ Pack cavity with grease.
DOUELEReplace.BAND+'BAND*1
__G1Pack cavitywrtn grease.
OUTBOARD BOOT*'(RUBBERI
-GrjPack cavity*l: '98 Canada models, all '99-00models
*2: '97 - 98 models (except'98 Canada model)
16-8
wtrn grease.
www.emanualpro.com

Front Driveshafts
Reassembly {cont'd)
7. Fit the inboard joint onto the driveshaft, and note
these items:
Reinstall the inboard joint onto the driveshaft by
aligning ths marks on the inboard joint with the
marks on the rollers.
Hold the driveshaft so the inboard joint points up
to prevent it from falling off.
Adjust the length of the driveshafts to the specifica-
tions shown. then adjust the boots to halfway
between full compression and full e)dension. Make
sure the ends of the boots seat in the grooves of the
driveshaft and Ioint.
/€\
/,?:..{ \
t Sptine airection
lffi
tYl:\
ROLLER HOLDER
16-10
Left: 508 - 513 mm 120 - 2O.2 inl
Right: AT model 520 - 525 mm {20.5 - 20.7 in)
MT mod6l 515 - 520 mm (20.3 - 20.5 inl
II
-flm+dm@
9. Position the dynamic damper to the specifications
as snown.
Left: 299.5 t 2 mm 111.8 r O.l inl
Right: 299.5 t 2 mm 111.810.1 inl
OUTBOARO JOINT
www.emanualpro.com

Front Driveshafts
Reassembly (cont'd)
16. Unwind the boot band tool. and cut off the excess
free end of the band to leave a 5 - 10 mm (0.2 - 0.4
in) tail protruding from the clip.
5- 10 mm
10.2 - 0.4 in,
Bend the band end by tapping it down with a ham-
mer,
NOTE;
. Make sure the band does not move,
. Remove any grease remaining on the surround-
ing surfaces.
18, Install the new set ring.
17.
16-12
Outbosrd Joint Sids:
1. Wrap the splines with vinyl tape to prevent damage
to the boot.
OUTBOARD BOOT
2, Install the boot band and outboard boot, then
remove the vinyl tape. Take care not to damage the
boot.
3. Install the stop ring into the driveshaft groove.
VINYL TAPE
DRIVESHAFT
www.emanualpro.com

Front Driveshafts
8. Fit the boot ends onto the driveshaft and outboard
lornt.
OUTBOARD BOOT fiPE)
OUTBOARD BOOT
OUTBOARD BOOT
Reassembly (cont'd)
Install the boot bands,
. For all '97 models and'98
step 13.
. For'98 Canada models andgo to step 10.
OUTBOARD JOINT
USA models, go to
all '99 - 00 models,
10. Set the ear clamp band by threading the tab into theholes of the band.
16-14
11. Close the ear portion of the band with a commercially
available boot band pincers KENT-MOORE J-35910 or
equivalent.
BOOT BAND PINCERSKENT.MOORE J-35910or equivalent
12.Check the clearance between the closed ear Dortionof the band, lf the clearance is not within the stan-dard, close the ear portion of the band further.
6.0 mm 10.24 in) MAX
3.0 mm {0.12 in} MAX
EAR PORTION
www.emanualpro.com

Front Driveshafts
Reassembly (cont'dl
18.
19.
Place a wrench on the winding mandrel of the boot
band tool, and tighten the band until the marked
spot on the band meets the edge of the clip.
Lift up the boot band tool to bend the free end of
the band 90" to the clip. Center-punch the clip, then
fold over the remaining tail onto the clip.
Unwind the boot band tool. and cut off the excess
free end of the band to leave a 5 - 10 mm (0.2 - 0.4
in) tail protruding from the clip.
20.
CLIP
16-16
21, Bend the band by tapping it down with a hammer.
NOTE: Make sure the band and the clip does not
interfere with anything, and the band does not
move, Remove any grease remaining on the sur-
rounding surfaces.
BAND END
www.emanualpro.com