manual trans HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

Description
Hydraulic Control
The hydraulic control system is controlled by the ATF pump, valves, accumulators, and electronically controlled solenoids.
The ATF pump is driven by splines on the end of the torque converter which is aftached to the engine. Fluid from the ATF
pump flows through the regulator valve to maintain specified pressure, through the main valve body, to the manual valve,
directing pressure to each clutch. The valve body includes the main valve body, the regulator valve body, the lock-up
valve body, the secondary valve body, the servo body, the linear solenoid, the shift control solenoid valve Ay'B assembly,
and the lock-up control solenoid valve A/B assembly. The shift control solenoid valve A,/B assembly and the linear
solenoid are bolted on the outside of the transmission housing. The lock-up control solenoid valve A,/B assembly is bolted
on the outside of the torque converter housing.
LINEAR
SHIFT CONTROLSOLENOID VALVE A/BASSEMBLY
SECONDARY VALVEBODY
REGULATORVALVE BOOY
VALVE BODY
SOLENOID VALVE A/BASSEMELY
N
ATF PUMP GEARS
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Description
Hydraulic Flow (cont'dl
lll Position
As the engine turns, the ATF pump starts to operate. Automatic transmission fluid (ATF) is drawn from (99) and dis-charged into (1). Then, ATF flowing from the ATF pump becomes line pressure ('l). Line pressure (1) js regulated by theregulator valve. Torque converter inlet pressure {92) enters (94) of the torque conveTter through the lock-up shift valve anddischarges into (90) The torque converter check valve prevents torque converter pressure from rising. Under this condi-tion, hydraulic pressure is not applied to the clutches.
NOTE;
. When used. "|eft" o. "right" indicates direction on the hvdraulic circutt.. The hydraulic circuit shows the '97 - 98 models {7 positions}; the '99 - 00 models (6 positions) is similar.
'lF'.j.l
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B Position
Line pressure {1) flows to the manual valve and the modulator valve, Line pressure (1) changes to line pressure (4) and
1st-hold clutch pressure at the manual valve, and changes to modulator pressure at the modulator valve Modulator pres-
sure {6) flows to the left ends of the 1-2 shift valve and 3-4 shift valve because shift control solenoid valve A is turned oFF
by the PcM. The 1-2 shift valve and the 3-4 shift valve are moved to the right side. Line pressure (4) becomes 1st clutch
pressure (10) at the 1-2 shift valve. 1st clutch pressure (10) is applied to the 1st clutch, and the 1st clutch is engaged lst-
hold clutch pressure (18) flows to the lst-hol; clutch via the 3-4 shift valve and the 1-2 shift valve Power is transmitted
only during deceleration through the 1st-hold clutch.
NOTE:
. When used, "left" or "right" indicates direction on the hydraulic circuit'
. The hvdraulic circuit shows the'97 - 98 models (7 positions); the '99 - O0 models (6 positions) is similar'
(cont'd)
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Description
Hydraulic Flow (cont'dl
l?J Position
Line pressure {1) flows to the manual valve and the modulator valve. Line pressure (1} changes to line pressure (4) at themanual valve, and changes to modulator pressure at the modulator valve. But modulator pressure {6} does not flow toeach shift valve because shift control solenoid valves A and B are turned ON by the PCM. Line pressure (4) passes throughthe CPB valve and the CPC valve, and changes to line pressure (5), then flows to the 'l-2 shift valve. Line pressure (5) fromthe 1-2 shift valve changes to 2nd clutch pressure (20) at the 2-3 shift valve. The 2nd clutch pressure (20) is applied to the2nd clutch, and the 2nd clutch is engaged, Line pressure (4) passes through the 1-2 shift valve and the orifice, and changesto lst clutch pressure. The 1st clutch pressure {10) also flows to the 1st clutch. However, no power is transmitted becauseof the one-way clutch.
NOTE:
. When used, "left" or "right" indicates direction on the hvdraulic circuit.. The hydraulic circuit shows the '97 - 98 models (7 positions); the '99 - OO models (6 positions) issimilar.
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E] or E Position ('97 - 98 Models), and D Position ('99 - 00 Modelsl
1. lst Gear
Fluid flow through the torque converter circuit is the same as in E] position. Line pressure flows to the manual valve
and the modulator valve. Line pressure changes to modulator pressure (6) at the modulator valve and to line pressure
{4) at the manual valve. Modulator pressure (6) flows to the left end of the 1-2 shift valve and the 3-4 shift valve
because shift control solenoid valve A is turned oFF and B is turned oN by the PcM. The 1-2 shift valve is moved to
the right side. Line pressure {4) changes to 'lst clutch pressure (10} at the 1-2 shift valve and the orifice The 1st clutch
pressure (10) is applied to the 1st clutch and the 1st accumulator; the vehicle will move as the engine power is trans-
mitted.
NOTE:
. When used, "left" or "right" indicates direction on the hydraulic circuit.
. The hvd rau lic circuit shows th e '97 - 98 models (7 positions); the '99 - 00 models {6 positions) issimilar.
(cont'dl
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Description
Hydraulic Flow (cont'dl
2nd Gsar
As the speed of the vehicle reaches the prescribed value. shift control solenoid valve A is turned ON by the pCM.Modulator pressure (6A) in the left end of the 1-2 shift valve is released by turning shift control solenoid valve A ON.The 1-2 shift valve is moved to the left side and uncovers the port to allow line pressure (5) to the 2-3 shift vatve. Linepressure (5) changes to 2nd clutch pressure (20) at the 2-3 shift valve, The 2nd clutch pressure {20) is appli€d to the2nd clutch. and the 2nd clutch is engaged.
Fluid flows by way of:- Line Pressure (4) + CPB Valve - Line Pressure (5) * 1-2 Shift Valve - Line pressure (S) * 2-3 Shift Valve- 2nd Clutch Pressure (20) - 2nd Clutch
The hydraulic pressure also flows to the lst clutch. However, no power is transmitted because of the one-wav ctutch.
NOTE:
. When used, "|eft" or "right" indicates direction on the hydraulic circurr_' The hydraulic circuit shows the'97 - 98 models (7 positions); the '99 - 00 models (6 positions) is similar,
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Description
Hydraulic Flow (cont'd)
4th Gear llQ! or E Posirion)
As the speed of the vehicle reaches the prescribed value. shift control solenoid valve A is turned OFF by the pCM,
Shift control solenoid valve B remains OFF. Modulator pressure (6) flows to the left end of the 1-2 shift valve and theleft end of the 3-4 shift valve. Modulator pressure (64) in the left end of the 1-2 shift valve equals modulator pressure(68) in the right end of the 1-2 shift valve. The 1-2 shift valve remains at left side by the tension of the valve spring.The 3-4 shift valve is moved to the right side by modulator pressure (6A). The 3-4 shift valve covers the pon to the 3rdclutch and uncovers the port to the 4th clutch as this valve is moved to the right side, The 4th clutch pressure (41)from the 3-4 shift valve becomes 4th clutch pressure (40) at the manual valve. The 4th clutch pressure (40) is appliedto the 4th clutch, and the 4th clutch is engaged.
Fluid flows by way of:- Line pressure (4) + CPB Valve - Line Pressure (5) + l-2 Shift Valve - Line Pressure {5) * 2-3 Shift Valve- Line Pressure (5) + 3-4 Shift Valve - 4th Clutch Pressure (41) + Manual Valve - 4th Clutch Pressure (40)+ 4th Clutch
The hydraulic pressure also flows to the lst clutch. However, no power is transmitted because of the one-wav clutch.
NOTE:
. When used, "lelt" or " tight" indicates direction on the hydraulic circuit.. The hydrau lic circuit shows the '97 - 98 models (7 positions); the '99 - 0O models (6 oositions) issimilar.
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E Position
Fluid flow through the torque converter circuit is the same as in N position. Line pressure (1) changes to line pressure (3)
and flows to the 1-2 shift valve. Line pressure (3) changes to line pressure (3') at the 1-2 shift valve and flows to the servo
vaive. The servo valve is moved to the right side (Reverse range position) and uncovers the port to allow line pressure (3")
to the manual valve. Line pressure (3') from the 1-2 shift valve flows through the servo valve to the manual valve and
changes to 4th clutch pressure (40). The 4th clutch pressure (40) is applied to the 4th clutch, and the 4th clutch is engaged.
R€verse Inhibitor Control
When the @ position is selected while the vehicle is moving forward at speeds over 6 mph (10 km/h), the PCM outputs the
1st speed signal to shift control solenoid valves A and B; shift control solenoid valve A is turned OFF, shift control solenoid
valve B is turned ON. The 1-2 shift valve is moved to the right side and covers the port to stop line pressure (3') to the
servo valve. Line pressure {3') is not applied to the servo valve, and 4th clutch pressure (40} is not applied to the 4th
clutch, as a result, power is not transmitted to the reverse direction.
NOTE:
. When used, "lelt" ot " right" indicates direction on the hydraulic circuit.
. The hvdraulic circuit shows the '97 - 98 models (7 positions); the '99 - 00 models (6 positions) is similar'
(cont'd)
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Description
Hydraulic Flow (cont'dl
E Position
Fluid flow through the torque converter circuit is the same as in fl position. Line pressure ( 1) changes to line pressure (3)
and flows to the 1-2 shift valve. Line pressure (3) changes to line pressure {3') at the 1-2 shift valve and flows to the servovalve. The servo valve is moved to the right side (Reverse range position) and uncovers the port to allow line pressure (3")
to the manual valve as in E position. Line pressure (3") from the servo valve is intercepted by the manual valve. Hydraulicpressure is not supplied to the clutches, and power is not transmitted.
NOTE:
. When used, "left" or "right" indicates direction on the hydraulic circuit.. The hydraulic circuit shows the '97 - 98 models (7 positions); the '99 - 00 models (6 positions) issimilar.
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Lock-up System
TOROUE CONVERTER
In E position ('97 - 98 models) and in E position ('99 -
OO models) (3rd and 4th), and E position ('97 - 98 mod-
els) and in E position with Over-Drive (O/D) is OFF (by
pressing the O/D switch) ('99 - 00 models) (3rd), pressur-
ized fluid is drained from the back of the torque convert-
er through a fluid passage, causing the lock-up piston to
be held against the torque converter cover, As this takes
Dlace, the mainshaft rotates at the same speed as th8
engine crankshaft. Together with the hydraulic control,
the PCM optimizes the timing of the lock-up system.
Under certain condltions. the lock-up clutch is appli€d
during deceleration, in 3rd and 4th gear.
The lock-up system controls the range of lock-up sccord-
ing to lock-up control solenoid valves A and B, and ths
linear solenoid. When lock-up control solenoid valves A
and B activate. modulator pressure changes. Lock-up
control solenoid valves A and B are mounted on the out-
side of the torque converter housing, and the linear
solenoid is mounted on the transmission housing. They
are controlled bv the PCM.
The table below shows the lock-up conditions for lock-up
control solenoid valves and linear solenoid pressure.
LINEAR SOLENOID PRESSURE
(cont'd)
LOCK.UP CONTROL' VALVE
LOCK.UP CONTROLSOLENOID VALVE
AB
MODULATORPf,ESSURE
MAINSHAFT
COUNTERSHAFT
SUB.SHAFT
Lock-up
Conditions
Lock-up Conirol
Solenoid valveLinaal
Solenoid
PrgssulsAB
Lock-up OFFOFFOFFHigh
Lock-up, HalfONDuty operation
OFF - ONLow
Lock-up, FullONONHigh
Lock-up
during
deceleration
ONDuty operation
OFF - ON
RELIEF VALVE
LOCK'UP TIMINGVALVE
COOLER RELIEF VALVE
ATF COOLERATF STRAINER
ATF PUMP
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