Drive belt HONDA CR-V 2000 RD1-RD3 / 1.G User Guide

Component Locations
lndex
Note these items during disassembly:' lf an intact airbag assembly has been removed from a scrapped vehicle or has been found defective or damaged dur-ing transit, storage or service. it should be deployed (see section 24),a Before removing the gearbox, remove the driver.s airbag assembly and steering wheel.. After installing the gearbox, check the wheel alignment and adjust if necessary.
SRS components are located in this area. Review the SRS component locations, precautions, and procedures an the SRssection (24) before performing repairs or servrce.
STEERING WHEELRemoval, page 17,18Disassembly/Reassembly, page 1?,18Installation, page 17-19DRIVER'S AIRBAG ASSEMBLYRemoval/lnstallation, see section 24
STEERING GEARBOXRack Guide Adjustment, page 17-15Removal, page 17-31Disassembly, page 17-34Reassembly, page 17,40Installation, page 17,51VALVE BODY UNITOverhaul, page 17-38
STEERING COLUMNRemoval/lnstallation. page 17-20Inspection, page l7 21Steering Lock Replacement, page 17 22CABLE REELRemoval/lnstallation, see section 24tcNrnoN swtTcHSee s€ction 23
STEERING HOSES, LINESReplacement. page l7-23
Pump Belt Inspection andAdjustment, pag€ t7-14Pump Pressure Check, page 17-16 ot 17-1jReplacemont, page 17-24Disassembly, pa96 17,25Inspection, page 17-26Reassembly. page17-28
RESERVOIRFluid R6placement. page 17 15Fluid Leakage lnspection, page 17-23
END BALL JOINTBallJoint Boot Replacement, page 17-50
17-3
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Uneven or rough steering.Ad,ust the rack gu ide (see page 17- 15).
ll the problem is not corrected byadjusting the rack guide, replacethe gearbox.
Adjust the belttension. Replace thebelt, if necessary (see page 17-14).Belt slipping on pulley.
lf the engine stalls when thewheel is turned while the vehicleis stopped or moving at lowspeed, adjust the idle speed (seesection 111.
ldle speed low or erratic.
Check power steering lluid level. lfthe level is excessively low checkfor leaks in the system. Add fluidto the specified level.
Air in reservoir, or check powersteering tluid level.
lf fluid level is OK, check O-ringsand seals on both ends of thepump inlet hose, and the P/Spump housing mating surlacesand drive shaft oil seal for suction leaks. Check the reservoir forcracks, Replace parts as neces-
Pump belt slipping on pulley(pump stops momentarily).Adjust the belt tension (see page17-14) or replace belt.
Check if pump pressure is normaland the gauge needle travel is 500kPa (5 kgl/cm,, 71 psi) or less.Check the flow control valve if theneedle travel exceeds 500 kPa (5kgflcm', 71 psi). lI the flow controlvalve is normal, replace the pumpas an assembly,
Install the power steering pres-sure gauge, Close the pressurecontrol valve and shut off valve (if
so equipped) fully and measurethe pump pressure (see page 17-16ot 17 17).
Steering wheel kicks backduring wide turns.
7-7
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Inspection and Adjustment
Pump Belt
When using a new belt. first adjust the deflection or ten-
sion to the values for the new belt, then readjust the
deflection or tension to the values for the used belt after
running engine for five minutes.
Inspection
Note these items during inspection:
a lf there are cracks or any damage evident on the belt,
replace it with a new one.
. Follow the manufacturer's instructions lor the tension
gauge.
'1. Remove the P/S reservoir from the bracket, and set
it aside.
2. Attach the belt tension gauge to the belt with the
gauge face toward the engine, and measure the ten-
sion of the belt.
Remove the belt tension gauge carefully to avoid
hitting the gauge reset lever.
Tension:
Used Belt: 390 - 540 N {40 - 55 kgf, 88 - 121 lbf)
New Belt: 7,[0 - 840 N (75 - 90 kgf, 165 - 198 lbf)
CRANKSHAFT PULLEY
17-14
Measurement without Belt Tension Gauge:
Apply a force ot 98 N (10 kgf,22 lbt) and measure the
deflection between the power steering pump and the
crankshaft oullevs.
Deflection:
Used Belt: 11.0 - 1i1.5 mm {0.'(l - 0.57 in)
New Belt: 7.5 - 10.0 mm {0.30 - 0.39 in)
CRANKSHAFT PULLEY
Adiustment
'1. Loosen the power steering pump mounting bolt
and pump lock bolt.
PUMP MOUNNNG BOLT24 N'm (2.4 kgf'm, 17 lbf ftl
PUMP LOCK BOLT24 N.m 12.4 kgf.m, 17 lbf.ftl
Adjust the belt tension by moving the power steer-
ing pump with a 1/2" drive breaker bar to obtain theproper belt tension, then retighten the mounting
bolt and lock bolt.
Start the engine and turn the steering wheel from
lock-to-lock several times, then stop the engine and
recheck the deflection of the belt.
Measure here.
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Removal and Installation
CAUTION:
. Put on gloves to protect your hands,
. When prying with a tlat-tip screwdrivel, wrap it with protective tape to prevent damage.
. When removing the support strut of the rear hatch glass, you will need to open or close the rear hatch glass by hand.
NOTE: Take care not to bend or scratch the trim and panels.
>: Clio locations
a>,5c>, 1o>.2e>,2B >,8
UPPERBOLT7/16 - 20 UNF32 N.m {3.3 kgf.m,24 rbt.ft)Apply liquid thread
CENTER PILLARLOWER TRIM PANEL
LOWERANCHOBCOVER('98 00 models)
{cont'd)
I l_lss-l , | 'rrl
elElw"lel sl
FRONT SEAT BELT
FRONT SEAT BELLOWER ANCHORBOLT7/15 - 20 UNF32Nm(3.3kgf.m,24 tbt.ftl
ANCHORCAP('97 model)
REAR DOORTRIM
REAR SIDE TRIMtlemove the rear seat(see page 20 63).
REAR SIDE
20-41
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Front Seat Removal and Installation
CAUTION: When prying whh a tlat-tip screwdrivor, wrap
it with proteqtive tape to prevent damage.
NOTE: Take care not to scratch the bodv or tear the seat
covers.
1. Remove the seat track end cover, and remove the
bolts.
>: Bolt loc.tionsA>.3B>, 1
I x 1.25 mm22 N.mi'2.2 kgl.m,16 rbf.ftl
10 x 1.25 mm37 N.m13.8 kgt.m,27 tbt.ftl
2. Lift up the driver's front seat, then disconnect the
seat belt switch connector and harness clips.
>: Hrrnoss clip loc.lions
SEAT BELT SW]TCHCONNECTOR
Carefully remove the front seat through the door
opening.
NOTE: An assistant is helpful when removing the
front seat.
Installation is the reverse of the removal procedure.
NOTE: Make sure the seat belt switch connector is
connected properly (driver's front seat).
20-57
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a
Heater and Air Conditioning
Heater ...........21
NOTE: Section 21 ("Heater") is included in section 22.
Air Conditioning ......'..'.. '.'22'1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS}
This model has an SRS which includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard
above the glove box ('97,00 models). and seat belt tensioners in the seat belt retractors ('98 - 00 models). Information
necessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contents
page include. or are located near, SRS components. Servicing, disassembling or replacing these items will require special
precautions and tools, and should only be done by an authorized Honda dealer.
@. To avoid rendering the SRS inoperative, which could lead to personal iniury or death in the event of 8 severe frontal
collision, all SRS service work must be performed by an authotized Honda dealer.
lmproper service procedures, including incorrect removal and installation of the SRS, could lead to personal iniury
caused by unintentional deployment of the airbags ('97 - 00 models), and seat belt tensioners 138 - 00 models).
Do not bump the SRS unit. Otherwise, the system may fail in case of a collision, or the airbags may deploy when the
ignition switch is ON {lll.
SRS eleqtrical wiring harnesses are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-
tricaltest equipment on thes€ cilcuils.
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Special Tools
Rel. No. I Tool NumberDescriptionOty I Page Relerence
.o
6,
@
@
07JGG - 001010A
07sAz - 001000A
07947 - 6340300
07965 - 6920500
Belt Tension Gauge
Backprobe Set
Driver Attachment
Hub Assembly Guide Attachment
1
2
1
1
22-69
22-33,36,37
22-66
22-61
* Included in the Belt Tension Gauge Set, T/N 07TGG - 001000A
t
o
22-2
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Connector ldentification and Wire Harness Routing
Left Side Wire Harness
Connector oI
Terminal
Number of
CavitiesLocaiionConnects toNot6s
c551
c552
c554
c556
c558
c559
c559
c560
c562
c563
c563
c564
c565
c566
c568
c569
c570
c572
c573
c57 4
c575
c576
c578
c579
c580
c581
8
16
10
14'I
14
16
20
20
24
)
1
5
1
1
6
1
2
14
1
1
6
1
6
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Left side of steering wheel
Left side of steering wheel
Left side of steering wheel
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Driver's door
Behind left kick panel
Behind left kick panel
Behind left kick panel
Left side offloor
Left quaner panel
Fueltank
On left half of rear cross beam
On left half of rear cross beam
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
On left half of rear cross beam
Right quarter panel
Right quarter panel
Left quarter pillar
Left side of floor
Left B-piller
Left B-piller
Behind left kick panel
Behind left kick panel
Under left side of dash
Left B-piller
Fueltank
Left side of steering wheel
Under-dash fuse/relay box (C921)
Under-dash fuse/relay box (C923)
Power mirror switch
Power window master switch
Power window master switch
Dashboard wire harness {C505)
Dashboard wire harness 1C505)
Driver's door wire harness (C661)
Main wire harness (C403)
Main wire harness (C404)
Main wire harness (C404)
Driver's seat belt switch
Left rear door switch
Fuel unit
Left rear ABS wheel sensor
Left rear ABS wheel sensor
Rear accessory socket connector {+}
Rear accessory socket connector (-)
Rear bumper wire harness 1C641)
Trailer lighting connector
Tailgate door latch switch
Left rear speaker
Right rear ABS wheel sensor
Rear wire harness (C611)
Right rea. door switch
Left taillight
Parking brake switch
Left rear door wire harness (C681)
Driver's door switch
Select unlock relay (for security alarm
system)
Junction connector (for power door
locks)
SRS main harness (C807)
Driver's seat belt tensioner
Fuel tank pressure sensor sub-harness(c645)
Power window master switch
'97 - 98
mooets'99 - 00
models
'97 model'98 - 00
models
Optional
'97 model'98 - 00
models
'98 - 00
mooets'98 - 00
models'98 - 00
mooets'99 - 00
mooets
G551
G553
Behind left kick panel
Left side ot floor
Left quarter piller
Body ground, via left side wire harness
Body ground, via left side wire harness
Body ground, via left side wire harness
23-26
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Ground Distribution
Ground-to-Component(sl Index (cont'dl
Wire ColorGround
G552
G501
G801
BLK
BLK
BLK
BLK
Component or Circuits Grounded
Audio unit
Driver's door lock actuator (door lock knob switch)
Driver's door lock switch
Driver's power window motor
Keyless door lock control unit ('98 - 00 models)
Power door lock control unit
Power mirror switch
Power window master switch
Driver's seat belt switch
Fuel gauge sending unit
Fuel pump (FP)
Left rear side marker light
Left taillight
Rear accessary socket
Right rear side marker light
Trailer lighting connector
High mount brake light
Rear window defogger
Rear window wiper motor
Rjght taillight- plus eveMhing grounded through G631
Hatch glass opener solenoid
License plate light- plus eveMhing grounded through G6l1
SRS unit
BLK
BLK
BLK
23-48
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Integrated Gontrol Unit
Circuit Diagram -'97 Model
UNDER.HOOD FUSEi RELAY 8OXBATTEFYI No.4' {'004) \0.d2'40A) |
cr*"
l__*l;;T
w_T ELK +!v_T
I H-uTr.r--i=r-
GFNi BLK
lo,,.h WINDSHIELD( il) WASHEB
Y
SWITCH
WHTiBLK
I
l-IVWHT]BLK WINDSHIELDI WASHERI MOTOB
WINDSHIELD WIPER/WASHEF 9WTTCH ,
OFF/INT INT
VV
tltltl
tl
BLUMHT
VWINDSHIELDWIPERMOTOR(As)
ag
3
YEL
RED/BLU
DRIVER'SSEATBELTswtTcHf CLOSED r Unbuckled )(OPEN :Buckled -.1
BEMINDEBLIGHT(r 4w)
BLK
G401
BL(I-tr-l
G552
23-64
tGNITtON SW lCrl
BLKryEL
KEY.IN/SEAT BELTand LIGHTS-ONBEMINDER CIRCUITNTERMITTENT WIPER RELAY CIRCUlT
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