housing HONDA CR-V 2000 RD1-RD3 / 1.G Owner's Manual

Thermostat
Replacement
THERMOSTAInstall with pin up.
THERMOSTATHOUSING
RUBBER SEALReplace.
RADIATOB FANswtTcH24 N.m {2.4 kgtm, l7 lbt.ftl
THERMOSTATCOVER
12 N.m (1.2 kgl.m,8.7 tbtftl
6 x '1.0 mm
10-8
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Fan Control
Fan Motor Testing
1. Disconnect the 2P connector.
Terminalside ofmale terminals
Test the motor by connecting battery power to theNo. 2 terminal and ground to the No. 1 terminal.
lf the motor fails to run or does not run smoothly,reptace rt.
RADIATOR FAN MOTOR
10-14
Radiator Fan Switch Testing
E@ Removing the radiator fan switch whilethe engine is hot can cause the coolant to spray out, seri-ously scalding you. Always let the enginc and radiatorcool down before removing the radiator fan switch.
1. Remove the radiator fan switch from the thermostathousing (see page 10 '10).
2. Suspend the radiator fan switch in a container ofwater as shown.
Heat the water, and check the temperature with athermometer. Do not let the thermometer touch thebottom of the hot container.
Measure the continuity between the A and B termi-nals according to the table.
Bleed the air from the cooling system after installingthe radiator fan switch (see page 10-5).
Terminal
op".*i- Tr"ip".a*" \.B
SWITCH
ON196 - 203"F
{91 - 95.C)o---o
OFF
5 - 14"F (3 - 8.C)
lower than the tem-peratu re wh en itgoes on
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(From page 11-84)
Reolace the Sensor that causedthe lighl lo go out.Does the MIL go off.,
Check for a short in the wires
lvCC linesl:1. Turn the ignition switch oFF.2. Disconnect the PCM connector D (16P).
3. Check for continuity betweenbody ground and PCM connector terminals D4 and Dl0 individually.
Repair shorl lo body ground
in the wile between the PCM
{D4} and the MAP sensor.Repair short to body ground inth€ wire between the PCMlol0l and the TP sensor.
Check tor an open in the wires
llGP line3l:1. Disconnect the fuel injectorconnectors and IAC valve con
2. Turn the ignition switch ON (lli.
3. [,4easure voltage betweenbody ground and PCM con'nector terminals A'11 and A24individually.- Repair open in the wire(slboiween the PCM 1A11, A24)and the PGM-Fl main relav.- Ch€ck lor poor connectionsor loose wires at ihe PGM-FImain relay.- Tesi lhe PGM-FI main relav
{see p.g6 1l-1871.Check for an open in the wires
{LG linesl:1. Turn the ignition switch OFF.2, Reconnect all sensor connec-tors,3. Reconnect the PCM connectorD (16P).
4. Turn the ignition switch ON (ll).
5, M easu re voltage betweenbody ground and PCM connector terminals Ag a^d 422individually.
R6pair open in the wire{slbetween the PCM {A9. A22l andG101 {located at the thetmostathousing) that had more than 1.0 V.
ls there less than 1.0 V?
Substituto a known-good PCMand rech€ck. It symptom/indica-tion goos away, replace the origi-nal PCM.
PCM CONNECTOR D (16PI
VCCl NEL/RED}
Wire side of female terminals
PCM CONNECTOR A (32PI
Wire side of lemale terminals
1 1-85
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tro-rsl
1Tffi61
tF136t
fPfa6r-1
tF138tl
I-Pi382l
Crankshaft Position/Top Dead Genter/Gylinder Position (CKP/TDC/CYPI Sensor
The scan tool indicates Diagnostic Trouble Code (DTC) P0335; A malfunction in the Crankshaft Position (CKP)
sensor circuit,
The scan tool indicates Diagnostic Trouble Code (DTC) P0336: A range/performance problem in the Crankshaft
Position {CKP) sensor circuit.
The scan tool indicates Diagnostic Trouble Code {DTC) P1361: Intermittent interruption in the Top Dead Center
(TDC) sensor circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P1362: No signal in the Top Dead Center (TDC) sensor
ci.cuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P1381: Intermittent interruption in the Cylinder Position
(CYP) sensor circuit.
The scan toot indicates Diagnostic Trouble Code {DTC) P1382: No signal in the Cylinder Position (CYP} sensor
circuit.
Description
The CKP Sensor determines timing for fuel injection and ignition of each cylinder and also detects engine speed. The TDC
Sensor determines ignition timing at start-up {cranking) and when crank angle is abnormal. The CYP Sensor detects the
position of No. 't cylinder for sequential fuel injection to each cylinder. The CKP/TDC/CYP Sensor is built into the distribu-
ror.
NOTE: lf DTC P1359 is stored atthesametimeas DTC P0335, P0336, Pl361, P1362, P1381 and/or P1382, troubleshoot DTC
P1359 first, then troubleshoot those DTCS.
DISTRIBUTOR lOPCoNNECTOR (Cl211
TDCP IGRNI
Terminal side ofmale terminalsTIrcM IREOI
'97 model:
- The MIL has be€n reported on.- DTC P0335, P0336, P136'1,P1362, Pl341 and/oi P1382 arestored.
Problem verific.tion:1. Do the PCM Reset Procedure.2. Start the engine.
Intermittent lailure, 3yd6m i3 OKat thb tims. Chcck tor poor con-nections ol looso wire3 si C12'l
ldistributor) .nd .t the PCM.
ls DTC P0335, P0336, P1361, P1362,P1381 and/or P1382 indicated?
Ch.ck for an open in tho CKP/TDC/CYP sensor:1. Turn the ignition switch OFF.2. Disconnect the distributor 10Pconnector.3. Measure resistance betweenthe terminals of the indicatedsensor (see table).
Replace tho distributor ignitionhousing {sea 3ection 41.ls there 350 - 700 o?
(To page 11-132)
CYPP IYELI
CYPM (BLKI
SENSOEDTCSENSOBPCMERMINAIWIRECOLOR
CKPP0335P0336
lc28LU
8c12
TDCP1361P1352
2GRN
9c13RED
CYPP'I381P1342
3c4YEL't0c14BLK
{cont'd)
11-131
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PGM-FI System
Grankshaft Position/Top Dead Center/Cylinder Position (CKP/TDC/CYPI
Sensor (cont'd)
DISTRIBUTOR10P CONNECTOR tCl2l)CKP P
IBLUITDC P {GRNI
PCM CONNECTORS C I31P)
CKP P TDC P CYP PIBLU) IGRNI IYEL}
Terminal side ofmale terminals
IREDI IBLK)
Wire side offemale terminals
{WHT)
{From page 1'1-131)
Check for a short in the CKP/TDC/CYP sensor:Check for continuity to bodyground on both terminals of theindicated sensor individually (see
table on page 1l 131).
R€plac€ the distributor ignitionhousing {see section 4}.ls there continuity?
Ch€ck fo. an open in the wires{CKP/TDC/CYP lines):'1. Reconnect the distributor 10Pconnector.2. Disconnect PCM connector C(31P).
3. Measure resistance betweenthe terminals of the indicatedsensor on the PCM connectorlseetable on page 1l 131).
Repair open in the indicated sen-sor wires {se6 table on page 11-131).ls there 350 - 700 0?
Check tor a short in the wires{CKP/TDC/CYP linesllCheck for continuity betweenbody ground and PCM connectorterminals C2, C3 and/or C4 individ-
R€Dair short in the indicatod sen-sor wires lsee table on page 11-13rI.ls there continuity?
Substitute a known-good PCM,and recheck. lf symptom/indica-tion goes away, r€place lhe origi-nal PCM.
CKP P TDC P CYP P
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TDCP (GRN)
CYPP (YEL}
TDCM (REDI
'98 - 00 models:
'98 model:DISTRIBUTOR 1OPCoNNECTOR (C121)
CYPM IBLKI
Terminal side of male terminals
'99 - 00 modelr:DISTRIBUTOR 8PcoNNECTOR {C121)
TDC M (RED}
Terminal side of male terminals
CKP P
{BLU)
'98 modeliTDC P {GRNI
CKP MIWHT)
TOC P
IGRNI
CYP P(YEL)
(RED)
CYP M(BLKI
M
female terminals(cont'd)
1 1-133
TDC P (GNN}
CYP P IYEL}
CYP M IBLKI
SENSORDTCSENSORERMINAT):'99 mode
ECM/PCMIERMINAIWIRECOLOR
CKPP0335P0336
1 t2)c8BLU
8 (6)c9
TDCP1361Pl362
2 (3)c20GBN
9 (7)c21RED
CYPP]381P]382
3 (4)c29YEL
10 {8)c30BLK
ECM/PCM CONNECTOFS C {31P)
The MIL ha3 been reoorted on.DTC P0335. P0336, P1361,P1362. P1381 andlor P13V arestor€d,
Problem verification:1. Do the ECM/PCM Reset Procedure.2. Start the engine.Intermittant tailure, svstom is OKat this time. Check for poor con-nections or loose wirgs al C121{distributo.l .nd at the ECM/PCM.
ls DTC P0$5, m$6, Pl361, P1362,P1381 and/or Pl382 indicated?
Check for an open in th6 CKP/TDC/CYP sensor:1. Turn the ignition switch OFF.2. Disconnect the distributor 10P(8P)* connector.3, Measure resistance betweenthe terminals of the indicatedsensor {see table).
Rephce the distributor ignitionhouaing l3e9 3oction 4).ls there 350 700 0?
Check for a short in the CKP/TDC/CYP s€nsor:Check for continuity to bodyground on both terminals of theindicated sensor individually (see
table).
Replaco tho distributor ignitionhousing lsee soction tll.
Check for an op€n in th6 wiresICKP/TDC/CYP linesl:1. Reconnect the distributor 10P(8P)* connector.2. Disconnect ECM/PCM connec-tor C (31P).
3. Measure resistance betweenthe terminals of the indicatedsensor on the ECM/PCM connector (see table).
Repair open in the indicated sen-sor wires lsee t.ble).ls there 350 700 O?
(To page 11-134)
':'99 - 00 models
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lnstellation
1. Open the throttle valve fully, then install the throttle
cable in the throttle linkage, and install the cable
housing in the cable bracket.
97 - 98 modols:
THRoTTLE LINKAGE CABLE
INNER CABLE
- (Xl modols:
LOCKNUT
'99
2.Sta.t the engine. Hold the engine at 3.000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
Hold the cable sheath, removing all slack from the
cable.
Set the locknut on the cable bracket.
Adiust the adjusting nut so that its free play is 0 mm.
Rimove the cable sheath from the throttle bracket,
reset the adjusting nut and tighten the locknut.
ADJUSTING
BRACKET
'97 - 98 modals:
lhere should beno clearance.
AD.'USTING NUT
'99 - 00 modeb:
CABLEBRACKET
9.8 N.ml'1.0 kgt'm,7.2 tbr.ft)
9.8 N.m(1.0 kg{.m,7.2lbllrl
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Slave Cylinder
RemovaUlnstallation
CAUTION:
. Do nol spill brake tluid on the vehicle; itmaydamage
the paint; if brake fluid do€s contast the paint, wash
it off immediately with water.. Plug the end of the clutch line with a shop towel toprevcnt brake tluid from coming out.
.6|l,Super High Temp Urea crease (p/N 08798 -
9002).
: Brake Assembly Lube or equivalent rubber
grease.
1. Disconnect the clutch line from the slave cvlinder.
2. Remove the slave cylinder from the clutch housing.
12-6
3. Install the slave cylinder in the reverse order ot
removal.
NOTEr Make sure the boot is installed on the slave
cylinder.
CLUTCH LINE15 N.m (i.S kgf.m, lt tbf.ftl
SLAVE CYLINDER
.-lG(P/N 08798 - 90021
E x 1.25 mm22 N.m (2.2 kgt.m,16 tbtft)
(Brake AssemblyLube)
Bleed the clutch hydraulic system.
Attach a hose to the bleeder screw, and suspend
the hose in a container of brake fluid.
Make sure there is an adequate supply of fluid at
the clutch master cylinder, then slowly pump the
clutch pedal until no more bubbles appear at the
bleeder hose.
Refill the clutch master cylinder with fluid whenqone.
Always use Genuine Honda DOT3 Brake Fluid.
Using a non Honda brake fluid can cause corro-
sion and decrease the life of the system.
Confirm clutch operation, and check for leaking
fluid.
7.8 N.m (0.8 kgf.m. 5.8 lbt.ft)BLEEDER SCREW
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Release Bearing
4. Torque the mounting bolts in a crisscross pattern as
shown. Tighten the bolts in several steps to prevent
warping the diaphragm spring.
8 x 1.25 mm25 N.m (2.6 kgf.m, 19lbfft)
Remove the special tools.
Check the diaphragm spring fingers for height (see
page 12-7]'.
5.
6.
Removal/lnspection
1. Remove the release fork boot from the clutch hous-
Ing.
RELEASEBEABING
RELEASEFORKBOOT
\
RELEASE FORK
Remove the release fork and release bearing from
the clutch housing.
Check the release bearing for play by spinning it by
ha nd.
NOTE: The release bearing is packed with grease.
Do not wash it in solvent.
lf there is excessive play, replace the release bear-
ing with a new one.
12-11
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Release Bearing
lnstallation
NOTE: Use only Super High Temp Urea Grease (P/N
08798 - 9002).
1. With the release fork slid bet\iveen the release bear-
ing pawls. install the release bearing on the main-
shaft while inserting the release tork through the
hole in the clutch housing.
lPlN 08798 - 9002)0.,1- 1.0 I (0.01 - 0 04 ozl
(P/N 087989002)
(P/N 08798 9002)
1.0 - 1.6 g
{0.0,1 - 0,06 ozl
-6.l(P/N 08798 -
r iz]))
| (,4\1t1t
/\[wRELEASEFORKBOOT
Align the detent of the release fork with the release
fork bolt, then press the release fork over the
release fork bolt sequarelv.
12-12
3. Move the release lork right and left to make sure
that it tits properly against the release bear'rng. and
that the release bearing slides smoothlY.
Install the release tork boot; make sure the boot
seals around the release fork and clutch housing.
4.
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