Electrical HONDA CR-V 2000 RD1-RD3 / 1.G Owner's Guide

'97 model:
The scan tool indicates Diagnostic Trouble Code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the PCM can detect insufficient EVAP control system purge
flow.
Possiblo Cause
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. PCM
Troubleshooting Flowchart
EVAP PURGE CONTROL
SO1TNOID VALVE 2P
CoNNECTOR (C108)
(v)
YL
Wire side of female
termrnals
(cont'd)
11-205
Th€ MIL has b€en reooited on.DTC P0441 is .tored.
Problem verificationl1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neut.al) untilthe radiator fan comes on.2. Do the PCM Reset Procedure.3. Connect the SCS service con-nector,4. Test drive under following con'ditions on the road.- without any electrical load- Transmission in @ or @position- Engine speed between1 ,2OO - 2,4OO rpfi.- Decelerate from 50 mph (80
km/h)to 15 mph (24 km/h)Intermittent trilure, sydern is OKat this time. Check for Door con-nections or loose wir€3 at C108
IEVAP purge control solonoidvalvol .nd at the PCM.
ls DTC P0441 indicated?
Check tor an open in the wire (lcl
linel:1. Turn the ignition switch OFF.2. Disconnect the EVAP purge
control solenoid valve 2P con-nector.3. Turn the ignition switch ON (ll).
4. Measure voltage between bodyground and the EVAP purge
control solenoid valve 2P con-nector terminal No. '1,
R€pafu open in thc wir6 b€tw€enthG EVAP purge control solenoidvalve and the No. 15 ALTEBNA-TOR SP SENSOR (7.5 A)fuse.
ls there batlery voltage?
(To page 11'206)
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'98 - 00 mod€ls:
The scan tool indicates Diagnostic Trouble Code (DTC) P0452: A low voltage problem in the Fuel Tank Pressure
sensof.
The fuel tank Dressure sensor converts fuel tank absolute pressure into electrical signals and inputs the ECM/PCM.
OUTPUTVOLTAGEtvl{.5
0,5-? KPA(-50 mmHg,-2 in.Hgl
+7 kPr
l5O mmHg,2 in.Hgl
PRESSURE
ECM/PCM CONNECTOR A (32P)
Wire side ot female terminals
FUEL TANKPRESSURE SENSOR3P CONNECTOR tc6a6l
voc2(YEL/BLUI
Wire side ol fsmale terminals
(cont'd)
11-209
Th. MIL has been reoorted on.DTC m452 is stored.
Check the vacuum lin6:Check the vacuum lines of the fueltank pressure sensor for misrouting, leakage, breakage and clog-ging.
Are the vacuum lines OK?
Problem veriticstion:1. Do the ECM/PCM ResetProcedure-2. Remove the luelfillcap.3. Turn the ignition switch ONfl r).4. Monitor the FTP Sensor volt'age with the Honda PGMTester, or measure voltagebetween body ground andECM/PCM terminalA29.Intermittent failuro, system is OKat this lima. Chack lor Door con-nections or loose wi.es at C580llocrted rt access panell, C646lluel tank Daessure sensor) andat the ECM/PCM.
ls lhere approx. 2.5 V?
Check lor an open in wir€ lVeC2line):1. Turn the ignition switch OFF.2. Reinstallthe fuel fill cap.3. Disconnect the fuel tank pres-
sure sensor 3P connector,4. Turn the ignition switch ON (ll).
5- Measure voltage between thefLrel tank pressure sensor 3Pconnector No. 1 terminal andNo.2 terminal.
Replir opon in the wire b€tw€enth6 tuel tank pressure lensot andthe ECM/PCM {A29).ls there approx. 5 V?
YES
(To page 11-210)
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Automatic Transmission
Special Tools . 14'2OescriptionGeneral Operation . .... 14 3Power Flow . . .. '14_6
Electronic Control System .. .. . . .. .14_15Hydraulic Control .. 14 24Hydraulic Flow....-....... .. . .... .. .. . 14_29Lock'up Syslem .. .'t4'39Electrical SystemComponenl Locdlrons 14 45
PCM Circuil Dragram (A/T Control Svstem)'97 Model ....................... . . .. - . ... .14-46'98Model ................. . ... .. .. .1450'99 00Models.... . .... . . . 1452
PCM Terminal Voltage/Measuring ConditionsA"/T Control System-'97Model ...... ..14'48A,/T Control System -'98 00 Models . . .. . . 14 54
Troubleshooting Procedures .. ..... ... - 14_56Svmotom to comoonent CharlEiectr,cal Syslem -'97 Model . . 14 60Electrical System -'98 - OO Models . .. . . 14_62Electrical Troubleshooting ('97 Model)Troubleshooting Flowaharts .... ..... . .. . . 14_64
Electrical Troubleshooting ('98 - 00 Models)Troubleshootinq Flowclt"n" .... . ....- . .14-93ElectricalTroublesliooting('99 00Models)Troubleshootino FlowchartO/D OFF Indicator Light Does Not Come On 14 131
O/D OFF Indicator Liaht On ConstantlY . . . .1!-132O/D OFF Indicator Light Does Not Come OnEven Though O/D Switch ls Pressed . .... - 14_133
Lock up Control Solenoid Valve A,/B AssemblyTest....................-......... . .14-135Replacement . .ll_135Shifr ControlSolenoid Valve Ay'B Assembl,Test .............................. . .. 14-136
Replacement..............- . .14'136Linear Solenoid AssemblYTest.............................................. .. .... . 14_137Replacement .. . 14138Marnshaftlcountershafl Speed SensorsReplacement ...-... 14_138A/T Gear Position SwitchTest ..........................-... . .. 14-139ReplacementA/T Gear Positionlndicator.................. 14-140
Valve Eodynepair ............................... ..... . . .. - . .. ... 14 192
Assembly .................... .. 1{_193
Valve CapsDesciiption....-........................ .. ...... 14194
tnspeition ................... .. 14' 195
N4ain Valve BodyDisassembly/lnspection/Reassemblv - ...... .. 14_196
Secondarv Valve BodYDisassemblv4nspectron/ReassemblY .. . 14 198
Reoulator Valve Bodvbisassembtv,lnspiction/Reassemblv . 14199
Servo EodvDisassembly/lnspection/Reassembly ... ....14'200
Lock'uo Valve BodYDis;ssembly/lnspection/Reassembly .... . 14_201
MainshaftDisassembly/lnspection/Reassembly .. .. .. ..14'202
Inspection ....-.............. ..11_203
Sealing RingsReilaceient ...... ..... . 14'204
CountershaftDisassembly/lnspection/Reassembly .. . . . . . 11-205
Disassembly/Reassemb|y . . ........ ...... . .. 14_206Inspedron ................ . .... . 14 207
One wav ClutchDisassembly/lnspection/ReassemblY ... 11_209
Sub-shaftDisassembly/lnspection/Reassembly ... . .. . 14-210
oisassembly/Re6ssembly . . ... .-...... . . ..14-211
Sub-shaft BearingsReplacement .......14'212
Clutchllfustrated Index .......... . . .14-213
Disassembly .... .. .....14-216Reassembfy .... . .. .. . 14'218
Differentialllfustrated Index " 14-222Backlash Inspection . .... . .14'223
Bearing Repiacement .. 11-223
Differe-ntial Carrier Replacement .. .. . . . .. ..11-2?4
OifSeal Replacement. . .. 14'225
Side Clearance lnspection . . - .. ... . - ...... . .. 11'226
Transmission Housing BearingsMainshaJVCountershaft EearingsRepfacement .......14221Sub'siralt Eearing Replacement . . . . . . . . . ..11'224
Toroue Converter Housing BearingsMainshattEearing/OilSe6lReplacement . .. l4229
Countershaft Bea;ing Replacement.. .... .. ..14-230
Input Test - '97 - 98 ModelsInput Test '99 - 00 Models
Symptom to-Component ChartHydraulic System ...............
Checking
Removal ...,lllustrated Index (4WD)
Interlock SystemInterlock ControlUnit lnputTest. -..... -.. .... . - 14 144* Key Interlock Solenoid Test .- .. . . . - . . . ..... 14_146* Shift Lock Solenoid Test ..............-.-. . .. . ... .... 14 147*Shift LockSolenoidReplacement...... .. . .. .. 14 148* park pin Switch Test ......... 14 119' Park Pin Switch Replacement- '97 - 98 Models ....... 14-150* Park Pin Swirch/Over Drive (O/Di SwitchReplacemenl '99-00Models . .. 14_151over-Drive (O/D) Switch {'99 00 [4odels]Test........_..................... .......14-152Hydr.ulic System
..............._............... t4 142.................................. 14-143
Control Lever AssemblyR6placement ......,.,Reverse ldler Gear
lllustrated lndex
.......... 14-230
14 231
11-231
1nsta1|ation ..................Park StopInspeclion/AdjustmenlTransfer AssemblY.......14.232
RoadTest.............-.... ........ .StallSpeedTest ....._........................ ....... 14-159Fluid Level......_................... 14'160
Disessembly .................... 14-235Transfer Drive Gear BearingReplacementTrans{er Driven Gesf Shaft BearingReplacementTransfer Housing Roller BearingReplacementTransfer Cov€r A Bearing Outer RaceReplacementTransfer Housing Bearing Outer RaceReplacement ......-..,,,,,.....ReassemblvTransmassaonBeassembly ... -.. .... .14 250
Torque Converier/Drive Plate . .-. .... .. . ... .....14_258
Transmissionlnstatlation .................. ....... 14'259
Cooler Flushing . . ......11-261ATF Cooler HosesConnection.................. ....... 14-266I Shift LeverRemoval/lnstallation . .. 14'261
Disassemblv/Reassemblv - '97 - 98 Models . . 14_264
Disassembli/Reassemblv -'99 - 00 Models . 14-269
Over'Orive (O/D) Switch WireClearanceAdjustment. - ... . . . .. .. . 14'270
Detent Spring Replscement . . -.. ... .14'271*Shift CableAdiustment ....... 14'272
Repfacement.............. . 11'273
14 15711-237
11-237
14-238
$-234
11-23914-240
Transmigrion
Inspeclron ....., ...........Transfer AssemblyRemova1,.,,,..............,lnstallalion ........... .. ...Transmission
14 164
14-16514,167
14-169
End Cover/Transmissio . 14'174Transmission Housing .... ... .. . . .... .. 14-176Torque Converter Housingly'alve Body.. - ... -. 14 178
lllustrated lndex (2WD)End Cover/Transmissio ....... 14 180Transmission Housing . . ... . .. .... ... 14'182Torque Convener Housing/r'alve Body ......- 14-184
End CovefRemovat ...................... ....... 14'186Transmission HousingRemoval ...................... .. 14_188Torque Convener HousingA/alve BodYRemovat ................-..... .-..... 14-190
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Checking the Diagnostic Trouble Code IDTCI
with the Servic€ Check Connestol and Special Tool
when the PcM senses an abnormality in the input or output systems' the E ('97 - 98) or E (gS - OO) indicator light in the
gauge assembly may blink.
When the Service Check Connector (2P) (located under the dash on the passenger side) is connected with the special tool
as shown, the E or E indicator light will blink the Diagnostic Trouble Code (DTC) when the ignition switch is turned ON
{ ).
when the E or E indicator light has been reponed on, connect the service check connector (2P) to the special tool
Then turn ON (ll) the ignition switch and observe the E or E indicator light'
.AUGE AssEMaLY $1,"^f:tT"'ff,
SCS SERVICE CONNECTOR07PAz - (x!l0100
codes 1 through 9 are indicated by individual short blinks. codes 1o and above are indicated by a series of long and short
blinks. one long blink equals 1o short blinks. Add the long and short blinks together to determine the code. After deter-
mining the code, refer to the electrical system symptom-to-component chart on pages 14-60 and 14-61 for the '97 model,
and pages 14-62 and 14-63 tor the '98 - 00 models.
Sr. DTC 1
S.. DTC 2
Long blinkShori blink! {fiv. timt l
Sc. DTC 15
(cont'd)
'99 - O0 models '97 - 98 models
Short blinl lonc.)
14-57
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Symptom-to-Component Chart
Electrical System -'97 Model
DTC*: The DTc in parentheses is the code the loa indicator right indicates when the Data LinkConnector is connected to the Honda pGM Tester.
DTC*E Indicatol
LightMILDetection ltemPage
P 1753
(1)BlinksONLock up control solenoid valve A(see page 14-64)
P1758
\21
B linksONLock-up control solenoid valve B(see page 14-66)
P 1705
(5)BlinksONA,/T gear position switch (short to ground)(see page 14-68)
P1706
(6)OFFONA,/T gear position switch {open)(see page 14-70)
P0753
\11
B linksONShift control solenoid valve A(see page 14-72)
P0758
(8)BlinksONShift control solenoid valve B(see page 14-74)
P0720
(9)BlinksONCountershaft speed sensor{see page 14-76)
P0715
(15)B linksONMainshaft speed sensor(see page l4-78)
P17 68( 16)
BlinksONLinear solenoid(see page 14-80)
P0740
{40)
OFFONLock-up control system(see page 14-82)
P0730
(41)OFFONShift control system(see page 14-84)
14-60
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Symptom-to-Component Chart
Electrical System -'98 - 00 Models
DTC*; The DTC in the parentheses is the code the E or E indicator light indicates when the Data LinkConnector is connected to the Honda pGM Tester.
DTC*
Et Indicatol
Lighr (98)
E Indicator
Light ('99 - 00)
MILDetestion ltomPage
P1753
(1)BlinksONLock-up control solenoid valve A{see page 14-93)
P1758
(21BlinksONLock-up control solenoid valve B(see page 14-96)
P1705(5)BlinksONA,/T gear position switch (shon to grounol(see page 14-99)
P1706(6)OFFONA,/T gear position switch (open)(see page 14-103)
P0753
(71Blin ksONShift control solenoid valve A(see page 14-106)
P0758
(8)BlinksONShift control solenoid valve B(see page 14-109)
P0720
(9)BlinksONCountershaft speed sensor{see page 14-112)
P0715
{15)
BlinksONMainshaft speed sensor(see page 14-114)
P1768
(16)BlinksONLinear solenoid(see page 14-117)
POl 40(40)OFFONLock-up control system(see page 14-119)
P0730
(41)OFFONShift control system(see page 14-121)
14-62
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Electrical Troubleshooting ('97 Model)
Troubleshooting Flowchart - Lock-up Control Solenoid Valve A
Possible Cause
. Disconnected lock-up controlsolenoid valve A/B assembly
. Short or open in lock-up controlsolenoid valve A wire. Faulty lock-up control solenoid
lf the Honda PGMTester is available:
NO
Wire side of female terminals
PCM CONNECTORS
. OBD ll Scan Tool indicates CodeP1753.. Self-diagnosis i@ indicatorlight blinks once.
Check and record the freeze datarn case it is needed later for prob-lem verification.
Perform the lock,up controlsolenoid valve A test using theHonda PGM Tester.
The solenoid is OK at this time.Verify that all connectors in thecircuil are making good contact,
Did the solenoid pass the test?
Check for a Short to Power:r. I urn rne tgntUon swttch ut-f.2. Disconnecr the A (32P) and B(2 5P) connectors from thePCM.3. Turn the ignition switch ON (ll).4. Measure the voltage betweenthe 85 and A9 or A22 terminals.
Repair short to power in the wirebetween the 85 terminal and thelock-up control solenoid valve A.
ls there voltage?
Measure Lock-up Control Sole-noid Valve A Resistance:1. Turn the ignition switch OFF.2. Measure the resistancebetween the 85 and A9 or A22
Check for loose terminal fit in thePCM connectors, ll necessary,substitule a known-good solenoidvalve assembly or PCM andrecheck,
ls the resistance 12 25 ()?
To page 14 65
14-64
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Electrical Troubleshooting ('97 Model)
Troubleshooting Flowchart - Lock-up Control Solenoid Valve B
Possible Causo
. Disconnocted lock-up controlsol€noid valve A/B assembly
. Short or op€n in lock-up control3olenoid vrlve B wi.e. Faulty lock-up control solenoidvalve B
Wire side of female terminals
PCM CONNECTORS
. OBO ll Scan Tool indicates CodeP1758.. Self-diagnosis pr- indicator lightblink3 twice.
Check and record the {reeze datajn case it is needed later for prob,lem verification.
The system is OK at this time.Verify thet dll connectors in thecircuit are making good contact.
Did the code return?
Check tor a Short to Powerl1. Turn the ignition switch OFF.2. Disconnect the A (32P) and B(25P) connectors from thePCM.3. Turn the ignition switch ON {ll).4. Measure the voltage betweenthe 84 and Ag ot A22 tetminals,
Repair short to power in tho wirebstween the 84 terminal and thelock-up control rolenoid valve B.
Measure Lock-up Control Sole-noid Valve B Resistance:1. Turn the ignition switch OFF.2. Measure the resistancebetween the 84 and Ag orA22 terminals.
Check tor loose terminal tit in thePCM connectors, It necessary,subslitute a known-good sole-noid valve assembly o. PCM andrech€ck.
ls the resistance 12 25 O?
To page 14-67
14-66
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Electrical Troubleshooting {'97 Model}
Troubfeshooting Flowchart- AIT Gear Position Switch (Short)
Po$ible Cause
' Short in A/T gear position switch
. Faulty A/T gear position switch
NOTE: Code P1705 (5) is caused whenthe PCM receives two gear positionanputs at the same time.
. OBO ll Scan Tool indicat€s CodeP1705.' Selt-diagnosis p1- indicator tightblinb Iive times.
Check and record the freeze datain case it is needed later for prob-lem verification.
Observe the A/T G€ar Po3itionIndicator:1. Turn the ignition switch ON lll).2. Observe the A./T gear positionindicator, and shilt to eachposition separately.
Does any indicator stay onwhen the shift lever is not inthat position?
The system is OK .t this time.Ch6ck ihe wii6 harness for dam-490,
Do allgear position indicatorsgo out?
Measure ATP R Voltago:1. Shitt to all positions other thantr.2. lMeasure the voltage betweenthe 816 and Ag or A22 termi-nals.Check tor 3hort in the wirebetwaen the 816torminal and thoA/T gear pGilion switch or A/Tgsar posiiion indicator. ff wire isOK, check for 10036 torminal flt inlhe PICM connectoB. It necessary,substitute a known-9ood PCMand recheck.
Measure ATP NP Voltage:1. Shift to all positions other thanNorE.2. Measure the vohage betweenlhe 825 and Ag or A22 termi-nals.Chock for ahort in the wirebetw€en tho 825 torminal end theA/T 96.r pGition indicstor, or asho.t in tha wiro! b€tween theA/T gear po3ition indicator andthe A/T g€ar position lwitch. lfwircs ar€ OK, ch6ck for loos€ ter-minal fit in the PCM connectors. Itnece3sary, substitute a known-good PCM and recheck.
ls there battery vohage?
PCM CONNECTORS
Wire side of female terminals
ATP NP {LT GRNI
14-68
To page 14-69
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Electrical Troubleshooting ('97 Model)
Troubleshooting Flowchart - A/T Gear position Switch (Openl
Po$iblo C.u3e
. Disconnected A/T gear positionswitch connectol. Open in A/T goar position switch
. Faulty A/T goar position switch
Wire side ot temale terminals
ATP NP ILT GRNI
. OBD ll Scan Tool indicat6 CodeP1706.. Setf-diagnGb Dl indicator tightblinks six tim$.
Check and record the freeze datain case it is needed later for prob-lem verilication.
Test the A,/T gear position switch{see page 14139).
Measu.e ATP R Voltage:'1. Turn the ignition switch ON (ll).2. Shift to E position.3. Measure the voltage betweenthe 816 and Ag or A22 termi-nals.
Repeir op€n in the wire botweenthe 816t€rminaland the A/T g€.rpo3ition switch.
Measure ATP NP Voltage:1. Shift to E or E position.2. Measure the voltage betweenthe 825 and A9 or A22 termi-na ls,
Repai. open in th6 wir6 bctwoanthe 825 terminal and tho A/T gearpolition indicltor or tho A/T gea.Doshion swhch.
Moasure ATP 04 Voltage:1. Shift to E position.2. Measure the voltage betweenthe 824 and A9 or A22 termi-nars,
Ropai. opcn in tho wiro betwoenthe B24 torminal .nd the A/T gcarDosition switch.
To page 14-71
14-70
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