Position sensor HONDA CR-V 2000 RD1-RD3 / 1.G Owner's Guide

PGM-FI System
Grankshaft Position/Top Dead Center/Cylinder Position (CKP/TDC/CYPI
Sensor (cont'd)
DISTRIBUTOR10P CONNECTOR tCl2l)CKP P
IBLUITDC P {GRNI
PCM CONNECTORS C I31P)
CKP P TDC P CYP PIBLU) IGRNI IYEL}
Terminal side ofmale terminals
IREDI IBLK)
Wire side offemale terminals
{WHT)
{From page 1'1-131)
Check for a short in the CKP/TDC/CYP sensor:Check for continuity to bodyground on both terminals of theindicated sensor individually (see
table on page 1l 131).
R€plac€ the distributor ignitionhousing {see section 4}.ls there continuity?
Ch€ck fo. an open in the wires{CKP/TDC/CYP lines):'1. Reconnect the distributor 10Pconnector.2. Disconnect PCM connector C(31P).
3. Measure resistance betweenthe terminals of the indicatedsensor on the PCM connectorlseetable on page 1l 131).
Repair open in the indicated sen-sor wires {se6 table on page 11-131).ls there 350 - 700 0?
Check tor a short in the wires{CKP/TDC/CYP linesllCheck for continuity betweenbody ground and PCM connectorterminals C2, C3 and/or C4 individ-
R€Dair short in the indicatod sen-sor wires lsee table on page 11-13rI.ls there continuity?
Substitute a known-good PCM,and recheck. lf symptom/indica-tion goes away, r€place lhe origi-nal PCM.
CKP P TDC P CYP P
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PGM-FI System
Grankshaft Position/Top Dead Center/Cylinder Position (CKP/TDC/CYPI
Sensor {cont'd}
(From page 11 133)
ECM/PCM CONNECTOR C {3IPI
Wire side of female terminals
Chock lor r 3hon in tho wirerICKP/TDC/CYP lin6):Check for continuity betweenbody ground and ECM/PCM con-nector terminals C8, C20 and/orC29 individually.
Rep.ir lhort in ths indicated son-aor wiroa 136o table on prge 11-133).
Substituto r known-good ECM/PCM, and .6chock. tf 3ymptom/indication goe3 swey, replrcetho original ECM/PCM.
11-134
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Barometric Pressure (BARO) Sensor
The scan tool indicates Diagnostic Trouble Code (DTC) P1106: A range/performsnce problem in the Barometric
Pressure {BARO) Sensor circuit.
The MIL has been reDorted on.OTC Pl106 b slored.
Problem ve.ification:1. Oo the ECM/PCM reset pro'
ceoure.2. Start the engine. Hold theengine at 3,000 rpm with noload (;n Park or neutral) untilthe radiator lan comes on, thenlet it idle.3. Connect the SCS service con-nector,4. Test'drive with the A/T in Eposition, M/T in 4th gear.
5. Accelerate Ior five secondsusing wide open throttle.
Intermittent fsilure, sy3tom i5 OKat this time.ls DTC P1106 indicated?
Substitute a known-good ECM/PCM .nd recheck. It symptom/indication goes away, replace theorigioal ECM/PCM.
fTiloz l
tP11o8l
The scan tool indicates Diagnostic Trouble Code (DTC) P1107: A low
The scan tool indicates Diagnostic Trouble Code (DTC) Pl108: A
circuit.
voltage problem in the Baro sensor circuit.
high voltage problem in the Baro sensor
- The MIL h.3 b€en roport€d on.- OTC Pl10? or Pl108 i3 stored.
Problom veritic.lion:L Do the ECM/PCM Reset Pro-cedure.2. Turn the ignition switch ON (lli.
Intarmittoni failure, lystom b OKat thb time.ls DTC P1107 or P1108 indicated?
Sub3tituto a known-good ECM/PCM and rcch6ck. ll symptom/indication 9oo3 away. .oplacorho o.igin.l ECM/PCM.
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PGM-FI System
Crankshaft Position/Top Dead Center/Cylinder Position (CKP/TDC/CYP) Sensor
The scan tool indicates Diagnostic Trouble Code (DTC)
Center/Cvlinder Position tCKP/TDC/CYP) sensor circuit.
P1359:A problem in the Crankshaft Position/Top Dead
- The MIL has been reoorted on.- DTC P1359 is stored.
Problem verific.tion:1. Do the ECM/PCM Reset Proce-dure.2. Start the engine. lf the enginewon't start, crank it continu-ouslyfor at least 15 seconds.
Intermitteni lailure, system is OK.Check for ooor connections orloos€ wires al C121 {distributor}and at the ECM/PCM.
ls DTC P1359 indicated?
Check for poor connections orloose wires between the distribu'tor and the EcM/PcM.
Substitute a known-good ECM/PCM, and recheck. ll symplom/indication goes away, replace theoriginal ECM/PCM.
11-146
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ldle Control System
System Description
The idle speed of the engjne is controlled by the ldle Air Control (lAC) Valve'
The valve changes the amount of air bypassing into the intake manifold in response to electric current controlled by the
ECM/PCM. When the lAc valve is activated, the valve opens to maintain the proper idle speed.
YEL/ From PGM'FI
BLK TMAIN RELAY
VARIOUSSENSORS
4.
IAC VALVE
INTAKE MANIFOLD
After the engine starts, the IAC valve opens for a certain time. The amount of air is increased to raise the idle speed
about 150 - 300 rpm.
when the cootant temperature ts row, the lAc valve is opened to obtain the proper fast idle speed The amount o{
bvoassed air is thus controlled in relation to the engine coolant temperature
When the idle speed is out o{ specification and the scan tool does not indicate Diagnostic Trouble Code (DTC) P0505
or P1508, check the following items:
. Adjust the idle speed (see page 11-169, 170)
. Air conditioning signal (seepagell-1551
. ALT FR signal (see page 1l-159)
. Starter switch signal (see page 11-16'1)
. A,/T gear position signal (see section 14)
. PSP switch signal (seepagell-162)
. Brake switch signal (see page 11-165)
. Fast idlethermovalve (see page'11 168)
. Hoses and connecttons. IAC valve and its mounting O-rings
lf the above items are normat, suDslitute a known-good IAC valve and readjust the idle speed {see page 11-169, 170)
lf the idle speed still cannot be adjusted to specification (and the scan tool does not indicate DTC P0505 or Pl508)
after IAC valve reolacement, substitute a known-good ECM/PCM and recheck lf symptom goes away' replace the
original ECM/PCM.
11-149
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ldle Control System
ldle Control System
I P0505 | The scan tool indicates Diagnostic T.ouble Code (DTCI PO5O5: ldlecontrol svstem mattunction.
NOTE: lf DTC P1508 is stored at the same time as DTC P0505, troubleshoot DTC P1508 first. then troubleshoot DTC p0505.
Possibls Cause
. IAC valve mechanical malfunction. Throttle body clogged port, improper adlustment. Intake manifold gasket leakaging. Intake air hose loose leakaging. Vacuum hose leakaging
a ECT sensor incorrect output. Throttle Position sensor incorrect output
Troubleshooting Flowchart
The MIL has been reDorted on.DTC P0505 is sto.ed.
Problem verificationi1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator Ian comes on, thenlet it idle.2. With the scan tool, check thelollowing items.- Throttle position should beapprox. 10% with the throt-tle {ully closed.- Engine coolant temperature shorJld be 194 - 205'F(90 - 96"C).lf they are not within thespec., repair the faulty sen-sor circuit.3 Check the engine speed atidle with no-load conditions:headlights, blower fan. reardefogger, radiator lan, and airconditioner are not operaling,
Inte.mittent failure. syltem is OKat this time.ls it 750 {730)* i 50 rpm?
ls il 700 (680)' rpm or less?
{To page 11-151)(To page 1'l-151)
l:'99 - 00 models
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'97 model:
The scan tool indicates Diagnostic Trouble Code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the PCM can detect insufficient EVAP control system purge
flow.
Possiblo Cause
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. PCM
Troubleshooting Flowchart
EVAP PURGE CONTROL
SO1TNOID VALVE 2P
CoNNECTOR (C108)
(v)
YL
Wire side of female
termrnals
(cont'd)
11-205
Th€ MIL has b€en reooited on.DTC P0441 is .tored.
Problem verificationl1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neut.al) untilthe radiator fan comes on.2. Do the PCM Reset Procedure.3. Connect the SCS service con-nector,4. Test drive under following con'ditions on the road.- without any electrical load- Transmission in @ or @position- Engine speed between1 ,2OO - 2,4OO rpfi.- Decelerate from 50 mph (80
km/h)to 15 mph (24 km/h)Intermittent trilure, sydern is OKat this time. Check for Door con-nections or loose wir€3 at C108
IEVAP purge control solonoidvalvol .nd at the PCM.
ls DTC P0441 indicated?
Check tor an open in the wire (lcl
linel:1. Turn the ignition switch OFF.2. Disconnect the EVAP purge
control solenoid valve 2P con-nector.3. Turn the ignition switch ON (ll).
4. Measure voltage between bodyground and the EVAP purge
control solenoid valve 2P con-nector terminal No. '1,
R€pafu open in thc wir6 b€tw€enthG EVAP purge control solenoidvalve and the No. 15 ALTEBNA-TOR SP SENSOR (7.5 A)fuse.
ls there batlery voltage?
(To page 11'206)
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Automatic Transmission
Special Tools . 14'2OescriptionGeneral Operation . .... 14 3Power Flow . . .. '14_6
Electronic Control System .. .. . . .. .14_15Hydraulic Control .. 14 24Hydraulic Flow....-....... .. . .... .. .. . 14_29Lock'up Syslem .. .'t4'39Electrical SystemComponenl Locdlrons 14 45
PCM Circuil Dragram (A/T Control Svstem)'97 Model ....................... . . .. - . ... .14-46'98Model ................. . ... .. .. .1450'99 00Models.... . .... . . . 1452
PCM Terminal Voltage/Measuring ConditionsA"/T Control System-'97Model ...... ..14'48A,/T Control System -'98 00 Models . . .. . . 14 54
Troubleshooting Procedures .. ..... ... - 14_56Svmotom to comoonent CharlEiectr,cal Syslem -'97 Model . . 14 60Electrical System -'98 - OO Models . .. . . 14_62Electrical Troubleshooting ('97 Model)Troubleshooting Flowaharts .... ..... . .. . . 14_64
Electrical Troubleshooting ('98 - 00 Models)Troubleshootinq Flowclt"n" .... . ....- . .14-93ElectricalTroublesliooting('99 00Models)Troubleshootino FlowchartO/D OFF Indicator Light Does Not Come On 14 131
O/D OFF Indicator Liaht On ConstantlY . . . .1!-132O/D OFF Indicator Light Does Not Come OnEven Though O/D Switch ls Pressed . .... - 14_133
Lock up Control Solenoid Valve A,/B AssemblyTest....................-......... . .14-135Replacement . .ll_135Shifr ControlSolenoid Valve Ay'B Assembl,Test .............................. . .. 14-136
Replacement..............- . .14'136Linear Solenoid AssemblYTest.............................................. .. .... . 14_137Replacement .. . 14138Marnshaftlcountershafl Speed SensorsReplacement ...-... 14_138A/T Gear Position SwitchTest ..........................-... . .. 14-139ReplacementA/T Gear Positionlndicator.................. 14-140
Valve Eodynepair ............................... ..... . . .. - . .. ... 14 192
Assembly .................... .. 1{_193
Valve CapsDesciiption....-........................ .. ...... 14194
tnspeition ................... .. 14' 195
N4ain Valve BodyDisassembly/lnspection/Reassemblv - ...... .. 14_196
Secondarv Valve BodYDisassemblv4nspectron/ReassemblY .. . 14 198
Reoulator Valve Bodvbisassembtv,lnspiction/Reassemblv . 14199
Servo EodvDisassembly/lnspection/Reassembly ... ....14'200
Lock'uo Valve BodYDis;ssembly/lnspection/Reassembly .... . 14_201
MainshaftDisassembly/lnspection/Reassembly .. .. .. ..14'202
Inspection ....-.............. ..11_203
Sealing RingsReilaceient ...... ..... . 14'204
CountershaftDisassembly/lnspection/Reassembly .. . . . . . 11-205
Disassembly/Reassemb|y . . ........ ...... . .. 14_206Inspedron ................ . .... . 14 207
One wav ClutchDisassembly/lnspection/ReassemblY ... 11_209
Sub-shaftDisassembly/lnspection/Reassembly ... . .. . 14-210
oisassembly/Re6ssembly . . ... .-...... . . ..14-211
Sub-shaft BearingsReplacement .......14'212
Clutchllfustrated Index .......... . . .14-213
Disassembly .... .. .....14-216Reassembfy .... . .. .. . 14'218
Differentialllfustrated Index " 14-222Backlash Inspection . .... . .14'223
Bearing Repiacement .. 11-223
Differe-ntial Carrier Replacement .. .. . . . .. ..11-2?4
OifSeal Replacement. . .. 14'225
Side Clearance lnspection . . - .. ... . - ...... . .. 11'226
Transmission Housing BearingsMainshaJVCountershaft EearingsRepfacement .......14221Sub'siralt Eearing Replacement . . . . . . . . . ..11'224
Toroue Converter Housing BearingsMainshattEearing/OilSe6lReplacement . .. l4229
Countershaft Bea;ing Replacement.. .... .. ..14-230
Input Test - '97 - 98 ModelsInput Test '99 - 00 Models
Symptom to-Component ChartHydraulic System ...............
Checking
Removal ...,lllustrated Index (4WD)
Interlock SystemInterlock ControlUnit lnputTest. -..... -.. .... . - 14 144* Key Interlock Solenoid Test .- .. . . . - . . . ..... 14_146* Shift Lock Solenoid Test ..............-.-. . .. . ... .... 14 147*Shift LockSolenoidReplacement...... .. . .. .. 14 148* park pin Switch Test ......... 14 119' Park Pin Switch Replacement- '97 - 98 Models ....... 14-150* Park Pin Swirch/Over Drive (O/Di SwitchReplacemenl '99-00Models . .. 14_151over-Drive (O/D) Switch {'99 00 [4odels]Test........_..................... .......14-152Hydr.ulic System
..............._............... t4 142.................................. 14-143
Control Lever AssemblyR6placement ......,.,Reverse ldler Gear
lllustrated lndex
.......... 14-230
14 231
11-231
1nsta1|ation ..................Park StopInspeclion/AdjustmenlTransfer AssemblY.......14.232
RoadTest.............-.... ........ .StallSpeedTest ....._........................ ....... 14-159Fluid Level......_................... 14'160
Disessembly .................... 14-235Transfer Drive Gear BearingReplacementTrans{er Driven Gesf Shaft BearingReplacementTransfer Housing Roller BearingReplacementTransfer Cov€r A Bearing Outer RaceReplacementTransfer Housing Bearing Outer RaceReplacement ......-..,,,,,.....ReassemblvTransmassaonBeassembly ... -.. .... .14 250
Torque Converier/Drive Plate . .-. .... .. . ... .....14_258
Transmissionlnstatlation .................. ....... 14'259
Cooler Flushing . . ......11-261ATF Cooler HosesConnection.................. ....... 14-266I Shift LeverRemoval/lnstallation . .. 14'261
Disassemblv/Reassemblv - '97 - 98 Models . . 14_264
Disassembli/Reassemblv -'99 - 00 Models . 14-269
Over'Orive (O/D) Switch WireClearanceAdjustment. - ... . . . .. .. . 14'270
Detent Spring Replscement . . -.. ... .14'271*Shift CableAdiustment ....... 14'272
Repfacement.............. . 11'273
14 15711-237
11-237
14-238
$-234
11-23914-240
Transmigrion
Inspeclron ....., ...........Transfer AssemblyRemova1,.,,,..............,lnstallalion ........... .. ...Transmission
14 164
14-16514,167
14-169
End Cover/Transmissio . 14'174Transmission Housing .... ... .. . . .... .. 14-176Torque Converter Housingly'alve Body.. - ... -. 14 178
lllustrated lndex (2WD)End Cover/Transmissio ....... 14 180Transmission Housing . . ... . .. .... ... 14'182Torque Convener Housing/r'alve Body ......- 14-184
End CovefRemovat ...................... ....... 14'186Transmission HousingRemoval ...................... .. 14_188Torque Convener HousingA/alve BodYRemovat ................-..... .-..... 14-190
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Description
General Operation
The Automatic transmission is a 3-element torque converter and triple-shaft electronically controlled unit which provides 4
speeds forward and 1 reverse speed The unit is positioned in line with the engine'
There are two tvoes of automatic transmission on CR-V; the four-wheel drive (4WD) model ('97 - 00)' and the front-wheel
drive (2WD) model ('98 - 00).
Toroue Converter, G€ars, and Clutches
The torque converter consists of a pump. turbine. and stator assembly in a single unit. The torque converter is connected to
the engine crankshatt. These parts turn together as a unit as the engine turns. Around the outside of the torque converter is
a ring gear which meshes with the starter pinion when the engine is started. The torque converter assembly serves as a fly-
wheel while transmitting power to the transmission mainshaft.
The transmission has three parallel shafts: the mainshaft. the countershaft, and the sub-shaft. The mainshaft is in line with
the engine crankshaft. The mainshaft includes the 1st, 2nd. and 4th clutches, and gears lor 3rd,2nd,4th. reverse and 1st
(3rd gear is integral with the mainshaft, while reverse gear is integral with the 4th gear). The countershaft includes the 3rd
clutch and gears for 3rd,2nd, 4th, reverse, 1st, and park. Reverse and 4th gears can be locked to the countershaft at its cen-
ter, providing 4th gear or reverse, depending on which way the selector is moved. The sub-shaft includes the lst-hold
clutch and gears for lst and 4th.
The gears on the mainshaft are in constant mesh with those on the countershaft and sub-shaft. When certain combinations
of gears are engaged by the ctutches, power is transmitted from the mainshaft to the countershaft to provide E, D!, tr, tr,
and E position ('97 - 98 models). and E. E, E, and E position ('99 - 00 models)'
Electlonic Control
The electronic controt system consists of the Powenrain Control Module (PCM), sensors, a linear solenoid, and four
solenoid valves. Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is
located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The valve bodies include the main valve body, the secondary valve body, the regulator valve body, the servo body, and
the lock up valve body. They are bolted to the torque converter housing. The main valve body contains the manual valve,
the 1-2 shift valve, the 2nd orifice control valve. the CPB {Clutch Pressure Back-up) valve, the modulator valve, the servo
control valve. the relief valve, and ATF pump gears. The secondary valve body contains the 2-3 shift valve, the 3-4 shift
valve, the 3,4 orifice control valve. the 4th exhaust valve and the CPC (Clutch Pressure Control) valve. The regulator valve
bodv contains the pressure regulator valve, the torque converter check valve, the cooler relief valve, and the lock-up con-
trol valve. The servo body contains the servo valve which is integrated with the reverse shift tork, and the accumulators
The lock-up valve body contains the lock-up shift valve and the lock-up timing valve. The linear solenoid and the shift con-
trol solenoid valve Ay'B are bolted to the outside of the transmission housing, and the lock-up control solenoid valve Ay'B is
bolted to the outside of the torque converter housing. Fluid trom the regulator passes through the manual valve to the
various control valves. The clutches receive fluid from their respective feed pipes or internal hydraulic circuit
ShiftControl Mechanism
input from various sensors located throughout the vehicle determines which shift control solenoid valve the PCM will acti-
vate. Activating a shift control solenoid valve changes modulator pressure, causing a shift valve to move. This pressurizes
a line to one of the clutches. engaging that clutch and its corresponding gear. The shift control solenoid valves A and B are
controlled by the PCM.
Lock-up Mechanism
tn E! position (,97 - 98 modets) and in E position ('99 - O0 models), in 3rd and 4th, and in Del position in 3rd ('97 - 98
models) and in El position with Over,Drive (O/D) is OFF (by pressing rhe O/D switchl in 3rd ('99 - 00 models), pressurized
fluid is drained from the back of the torque converter through a fluid passage, causing the lock-up piston to be held
against the torque converter cover, As this takes place, the mainshaft rotates at the same speed as the engine crankshaft.
Together with hydraulic control, the PcM optimizes the timing of the lock-up mechanism The lock-up valves control the
range of lock-up according to lock-up control solenoid valves A and B, and the linear solenoid. When lock-up control
solenoid valves A and B activate, the modulator pressure changes. The lock-up control solenoid valves A and B and the
linear solenoid are controlled by the PCM.
{cont'd)
14-3
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Description
PCM
PGM.FIControl System
Throttle Position SensorSignelVehicle Speed SensorSignal
Engin€ Coolsnt TomperatureSen30r SignalService Ch€ck Connectol
A/T Control Svstem
INTERLOCK
Shift Control
Shift ConlrolSolenoid Valve ACONTROL UNITr
RShift ControlSolenoid Valve B
N
Linear SolenoidD
Lock-up Control
2
Lock-up ControlSolenoid valve A1
Lock-up ControlSolenoid Valve BOver-DriveSwitch Signal
Mainshaft Speed SensorSignalE Indicator Light
Countershaft SpeedSensor SigntlSelt-Oiagnosis SigndSelf-DiagnosisFunc{ion
O/D OFFIndicetor Light
Electronic Gontrol System (cont'd)
'99 - 00 Models
14-16
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