brake HONDA ELEMENT 2003 1.G Service Manual

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Maint enance212
Service at the indicated distance or time whichever comes first.miles x 1,000
km x 1,000
months 10
16
50
8070
112 110
176
Check oil and coolant at each fuel stop
Every 3 years (independent of mileage)
At 120,000 miles (192,000 km) or 10 years,
then every 60,000 miles (96,000 km) or 5 years
20
32
30
4840
64 60
9680
128 100
160
Replace at 120,000 miles (192,000 km) or 6 years, then every 90,000 miles (144,000 km) or 5 years.
See information on maintenance and emissions warranty, last column, page . Inspect every 110,000 miles (176,000 km), otherwise adjust only if noisy
Every 110,000 miles (176,000 km)Every 30,000 miles (48,000 km)
Service the following items at the recommended intervals.
Check engine oil and coolant
Replace engine oil
Rotate tires (Check tire inflation and condition at least once per month)
Replace engine oil filter
Inspect front and rear brakes
Check parking brake adjustment
Visually inspect the following items:
Tie rod ends, steering gear box, and boots
Suspension components
Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and condition of fluidsExhaust system
Fuel lines and connections
Inspect and adjust drive belt
Replace dust and pollen filter
Replace transmission fluid
Inspect idle speed
Replace rear differential fluid (4WD)
Replace air cleaner element
Replace spark plugs
Inspect valve clearance
Replace engine coolant
Replace brake fluid 90
144
Every 160,000 miles (256,000 km) or 8 years 120
192
24 4872
12 3660
M/T
A/T
:
: 211
Maintenance Schedule for Normal Conditions

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Maint enance213
U.S. Owners
Canadian Owners
A, B, C, D
A
B
C
D
Refer to page to determine which schedule to use.
Use the Maintenance Schedule for Severe Conditions.
Service at the indicated distance or time, whichever comes first. Do the items in as required for each distance/time.
Replace engine oil.
Rotate tires (follow pattern on page252).
Replace engine oil filter.
Inspect front and rear brakes.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box, and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks. Inspect exhaust system.
Inspect fuel lines and connections.
Inspect and adjust drive belt.
Replace dust and pollen filter.
Replace air cleaner element every 30,000 mi/48,000
km (independent of time).
10,000 mi/16,000 km/1 yr
20,000 mi/32,000 km/1 yr
30,000 mi/48,000 km
30,000 mi/48,000 km/2 yrs
40,000 mi/64,000 km/2 yrs
3yrs
50,000 mi/80,000 km/3 yrs
60,000 mi/96,000 km
60,000 mi/96,000 km/3 yrs
70,000 mi/112,000 km/4 yrs
80,000 mi/128,000 km/4 yrs
90,000 mi/144,000 km
90,000 mi/144,000 km/5 yrs
100,000 mi/160,000 km/5 yrs
110,000 mi/176,000 km
6yrs
110,000 mi/176,000 km/6 yrs
120,000 mi/192,000 km
120,000 mi/192,000 km/6 yrs
120,000 mi/192,000 km/10 yrs
160,000 mi/256,000 km/8 yrs Do items in A.
Do items in A, B.
Do item in D.
Do items in A, C.
Do items in A, B.
Replace brake fluid (independent of mileage).
Do items in A.
Do item in D.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do item in D.
Do items in A, C. Replace rear differential fluid (4WD).
Do items in A, B. Inspect valve clearance, cold engine.
Replace spark plugs.
Replace brake fluid (independent of mileage).
Do items in A.
Do item in D. Replace transmission fluid (M/T).
Replace transmission fluid (A/T), then
replace every 90,000 mi/144,000 km/5 yrs.
DoitemsinA,B,C. Replace engine coolant, then replace every
60,000mi/96,000km/5 yrs. Inspect idle speed. :
212
See information on maintenance and emissions warranty, last
column, page .
Check engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy.
NOTE: 211
Maintenance Schedule for Normal Conditions (listed by distance/time)

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Maint enance214
Service at the indicated distance or time whichever comes first. miles x 1,000
km x 1,000
months
Replace every 5,000 miles (8,000 km) or 6 monthsCheck oil and coolant at each fuel stop
10
16
50
8070
112 110
176
At 120,000 miles (192,000 km) or 10 years,
then every 60,000 miles (96,000 km) or 5 years Every 3 years (independent of mileage)
At 60,000 miles (96,000 km) or 3 years, then every 30,000 miles
(48,000 km) or 2 years
20
32
30
4840
64 80
128 100
160
See information on maintenance and emissions warranty, last column, page . See dust and pollen filter on page for replacement information under special driving conditions. Inspect every 110,000 miles (176,000 km), otherwise adjust only if noisy
Every 110,000 miles (176,000 km)
Every 15,000 miles (24,000 km) in dusty conditions,
otherwise use normal schedule
Service the following items at the recommended intervals.
60
96 90
144
Check engine oil and coolant
Replace engine oil
Rotate tires (Check tire inflation and condition at least once per month)
Replace engine oil filter
Inspect front and rear brakes
Lubricate all hinges, locks, and latches
Visually inspect the following items: Tie rod ends, steering gear, box, and boots
Suspension components
Driveshaft boots
Check parking brake adjustment
Visually inspect the following items: Brake hoses and lines (including ABS)
All fluid levels and condition of fluidsExhaust system, Fuel lines, and connections
Lights and controls, Vehicle underbody
Inspect and adjust drive belt
Replace dust and pollen filter
Replace transmission fluid
Replace rear differential fluid (4WD)
Inspect idle speed
Replace air cleaner element
Replace spark plugs
Inspect valve clearance
Replace engine coolant
Replace brake fluid Every 160,000 miles (256,000 km) or 8 years120
192
24 4872
12 3660
M/T
A/T
:
: 246
211
Maintenance Schedule for Severe Conditions

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CONT INUED
Maint enance215
U.S. Owners
Canadian Owners A, B, C, D, E
A
B
C
D
E
Refer to page to determine which schedule to use.
Use the Maintenance Schedule for Severe Conditions.
Service at the indicated distance or time, whichever comes first. Do the items in
as required for each distance/time.
Replace engine oil.
Replace engine oil filter.
Inspect front and rear brakes.
Rotate tires (follow pattern on page 252).
Lubricate all hinges, locks, and latches with
multipurpose grease.
Inspect tie rod ends, steering gear box, and boots.
Inspect suspension components.
Inspect driveshaft boots.
Check parking brake adjustment.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks. Inspect exhaust system.
Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
Inspect and adjust drive belt.
Replace dust and pollen filter .
Replace air cleaner element every 15,000 mi/
24,000 km (independent of time) under dusty
conditions, otherwise use Normal Conditions
schedule.
Do item in A.
Do items in A, B.
Do items in A, E.
DoitemsinA,B,C.
Do item in A.
Do item in E.
DoitemsinA,B,D.
Do item in A.
DoitemsinA,B,C.
Do items in A, E.
Replace brake fluid (independent of mileage).
Do items in A, B.
Do item in A.
Do item in E. Replace transmission fluid (M/T).
Replace transmission fluid (A/T).
Replace rear differential fluid (4WD).
DoitemsinA,B,C,D.
Do item in A.
Do items in A, B.
Do items in A, E.
DoitemsinA,B,C.
Do item in A.
Do item in E. Replace transmission fluid (A/T).
DoitemsinA,B,D.
5,000 mi/8,000 km
10,000 mi/16,000 km/1 yr
15,000 mi/24,000 km
20,000 mi/32,000 km/1 yr
25,000 mi/40,000 km
30,000 mi/48,000 km
30,000 mi/48,000 km/2 yrs
35,000 mi/56,000 km
40,000 mi/64,000 km/2 yrs
45,000 mi/72,000 km
3yrs
50,000 mi/80,000 km/3 yrs
55,000 mi/88,000 km
60,000 mi/96,000 km
60,000 mi/96,000 km/3 yrs
65,000 mi/104,000 km
70,000 mi/112,000 km/4 yrs
75,000 mi/120,000 km
80,000 mi/128,000 km/4 yrs
85,000 mi/136,000 km
90,000 mi/144,000 km
90,000 mi/144,000 km/5 yrs 212Maintenance Schedule for Severe Conditions (listed by distance/time)

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Maint enance216
See dust and pollen filter on page for replacement information
under special driving conditions.
See information on maintenance and emissions warranty, last
column, page .
Check engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy.
NOTE: :
:
246
211Do item in A.
DoitemsinA,B,C.
Do items in A, E. Replace brake fluid (independent of mileage).
Inspect valve clearance, cold engine.
Replace spark plugs.
Do items in A, B.
Do item in A.
Do item in E. Replace transmission fluid (M/T).
Replace rear differential fluid (4WD).
DoitemsinA,B,C,D. Replace transmission fluid (A/T).
Replace brake fluid (independent of mileage).
Replace engine coolant, then replace every
60,000mi/96,000km/5 yrs. Inspect idle speed.
95,000 mi/152,000 km
100,000 mi/160,000 km/5 yrs
105,000 mi/168,000 km
6yrs
110,000 mi/176,000 km
110,000 mi/176,000 km/6 yrs
115,000 mi/184,000 km
120,000 mi/192,000 km
120,000 mi/192,000 km/6 yrs
120,000 mi/192,000 km/7 yrs
9yrs
120,000 mi/192,000 km/10 yrs
160,000 mi/256,000 km/8 yrs
Maintenance Schedule for Severe Conditions (listed by distance/time)

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Engine oil level Check every
time you fill the fuel tank. See
page .
Engine coolant level Check the
radiator reserve tank every time
you f ill the f uel tank. See page .
Windshield washer f luid Check
the level in the reservoir monthly.
If weather conditions cause you to
use the washers f requently, check
the reservoir each time you stop
f or f uel. See page .
Youshouldcheckthefollowing
items at the specif ied intervals. If
you are unsure of how to perf orm
any check, turn to the page given.
Tires Check the tire pressure
monthly. Examine the tread f or
wear and foreign objects. See page
.
Automatic transmission Check
the f luid level monthly. See page .
Brakes Check the f luid level
monthly. See page . Lights Check the operation of
the headlights, parking lights,
taillights, high-mount brake light,
turn signals, brake lights, and
license plate light monthly. See
page .
162
163
231 234 256
230 251
Owner Maintenance Checks
Maint enance219

Fluid Locations
Maint enance220
ENGINE OIL
FILL CAP
ENGINE OIL
DIPSTICK
(Orange loop)
POWER STEERING
FLUID
(Red cap)
WASHER FLUID
(Blue cap)
RADIATOR CAPBRAKE FLUID
(Gray cap)
AUTOMATIC
TRANSMISSION
FLUID DIPSTICK
(Yellow loop)
ENGINE COOLANT
RESERVOIR CLUTCH FLUID
(5-speed Manual
Transmission only)
(Gray cap)

The f luid level should be between
theMINandMAXmarksontheside
of the reservoir. If the level is at or
below the MIN mark, your brake
system needs attention. Have the
brake system inspected f or leaks or
worn brake pads.
Always use Honda Heavy Duty
Brake Fluid DOT 3. If it is not
available, you should use only DOT 3
or DOT 4 f luid, f rom a sealed
container, as a temporary
replacement. However, the use of
any non-Honda brake fluid can cause
corrosion and decrease the lif e of the
system. Have the brake system
f lushed and ref illed with Honda
Heavy Duty Brake Fluid DOT 3 as
soon as possible.
Check the f luid level in the reser-
voirs monthly. There are up to two
reservoirs, depending on the model.
They are:
Brake f luid reservoir (all models)
Clutch f luid reservoir
(manual transmission only)
The brake f luid should be replaced
according to the time recommenda-
tion in the maintenance schedule. Brake f luid marked DOT 5 is not
compatible with your vehicle’s
braking system and can cause
extensive damage.Brake System
Brake and Clutch Fluid
Maint enance234
MIN
MAX

Always use Honda Power Steering
Fluid. If it is not available, you may
use another power steering f luid as
an emergency replacement.
However, continued use can cause
increased wear and poor steering in
cold weather. Have the power
steering system f lushed and ref illed
with Honda PSF as soon as possible.
A low power steering f luid level can
indicate a leak in the system. Check
the f luid level f requently, and have
the system inspected as soon as
possible.
Check the level when the engine is
cold. Look at the side of the
reservoir. The f luid should be
between the UPPER LEVEL and
LOWER LEVEL. If it is below the
LOWER LEVEL, add power steering
f luid to the UPPER LEVEL.
The f luid level should be between
theMINandMAXmarksontheside
of the reservoir. If it is not, add
brake f luid to bring it up to that level.
Use the same fluid specified for the
brake system.
Low f luid level can indicate a leak in
the clutch system. Have this system
inspected as soon as possible. Power Steering
Clutch System
Brake and Clutch Fluid, Power Steering
Maint enance235
LOWER LEVEL
MAX
MIN UPPER LEVEL
T urning the steering wheel to f ull lef t
or right lock and holding it there can
damage the power steering pump.

Because your Honda has limited tire
clearance, mount only SAE Class ‘‘S’’
cable-type traction devices on the
front tires. Use traction devices only
when required by driving conditions
or local laws. Make sure they are the
correct size f or your tires.
Metal link-type ‘‘chains’’ should not
be used. No matter how tight they
seem to be installed, they can come
into contact with the body and
suspension, causing serious damage.When installing cables, f ollow the
manuf acturer’s instructions and
mount them as tightly as you can.
Drive slowly with them installed. If
youhearthemcomingincontact
with the body or chassis, stop and
investigate. Make sure the cables are
installed tightly, and that they are
not contacting the brake lines or
suspension. Remove them as soon as
you begin driving on cleared roads.
T ire Chains
Tires
Maint enance255
Traction devices that are the wrong
size or improperly installed can
damage your vehicle’s brake lines,
suspension, body, and wheels. Stop
driving if they are hitting any part of
the vehicle.