engine HONDA ELEMENT 2005 1.G Repair Manual

ÎÎ
ÎÎ
Î
Specif ications
222
Dimensions
Weights
Engine
Capacities
169.3 in (4,300 mm)
71.5 in (1,815 mm)
70.4 in (1,788 mm)
101.4 in (2,575 mm)
62.1 in (1,577 mm)
62.3 in (1,582 mm)
1.88 US gal (7.1
)
1.90 US gal (7.2
)
3.3 US qt (3.1
)
7.6 US qt (7.2
)
2.0 US qt (1.9
)
1.43 US gal (5.4
)
3.1 US qt (2.9
)
1.45 US gal (5.5
)
6.9 US qt (6.5
)
5.6 US qt (5.3
)
4.2 US qt (4.0)
4.4 US qt (4.2)
15.9 US gal (60
)
9.7 : 1
144 cu-in (2,354 cm
)
3.43 x 3.90 in (87.0 x 99.0 mm)
0.145 US gal (0.55
)1.3 US qt (1.2
)
1.1 US qt (1.0)
2.4 US qt (2.3
)
2.3 US qt (2.2)
Excluding the oil remaining in the engine.
Including the coolant in the reserve tank and that remaining in the
engine.
Reserve tank capacity:
Length
Width
Height
Wheelbase
Track
Gross vehicle weight rating
Type
BorexStroke
Displacement
Compression ratio
Spark plugs
Fuel tank
Engine oil
See the certification label attached
to the driver’s doorjamb (front
edge of rear door).
Water cooled 4-stroke DOHC
VTEC 4-cylinder gasoline engine Engine
coolant
Automatic
transmission
fluid
Manual
transmission
fluid
Rear
differential
fluid (4WD)
Windshield
washer
reservoir
IZFR6K-11
SKJ20DR-M11
4.8 US qt (4.5
)
Approx.
Front
Rear
Change
Without filter
Total 1:
2:
NGK:
DENSO: Change
Total
Change
Total
Change
4WD
2WD
Total 4WD
2WD
Change
Total 4WD
2WD
Change
Total
Automatic Transmission
Manual Transmission
1 2
2
Including filter

Î
ÎThe burning of gasoline in your
vehicle’s engine produces several by-
products. Some of these are carbon
monoxide (CO), oxides of nitrogen
(NOx), and hydrocarbons (HC).
Gasoline evaporating f rom the tank
also produces hydrocarbons.
Controlling the production of NOx,
CO, and HC is important to the
environment. Under certain
conditions of sunlight and climate,
NOx and HC react to f orm
photochemical ‘‘smog.’’ Carbon
monoxide does not contribute to
smog creation, but it is a poisonous
gas. The United States Clean Air Act
sets standards f or automobile
emissions. It also requires that
automobile manufacturers explain to
owners how their emissions controls
workandwhattodotomaintain
them. This section summarizes how
the emissions controls work.
Scheduled maintenance is on page
.
In Canada, Honda vehicles comply
with the Canadian emission
requirements, as specif ied in an
agreement with Environment
Canada, at the time they are
manuf actured.
Your vehicle has a positive
crankcase ventilation system. This
keeps gasses that build up in the
engine’s crankcase f rom going into
the atmosphere. The positive crankcase ventilation valve routes
them from the crankcase back to the
intake manif old. They are then
drawn into the engine and burned.
As gasoline evaporates in the f uel
tank, an evaporative emissions
control canister f illed with charcoal
adsorbs the vapor. It is stored in this
canister while the engine is of f . Af ter
the engine is started and warmed up,
the vapor is drawn into the engine
and burned during driving.
The onboard ref ueling vapor
recovery (ORVR) system captures
the f uel vapors during ref ueling. The
vapors are adsorbed in a canister
f illed with activated carbon. While
driving, the f uel vapors are drawn
into the engine and burned of f .
163
Emissions Cont rols
The Clean Air Act
Crankcase Emissions Control
System Evaporative Emissions Control
System
Onboard Ref ueling Vapor
Recovery
T echnical Inf ormation
227

The PGM-FI system uses sequential
multiport f uel injection. It has three
subsystems: air intake, engine
control, and f uel control. The
powertrain control module (PCM) in
automatic transmission vehicles or
the engine control module (ECM) in
manual transmission vehicles uses
various sensors to determine how
much air is going into the engine. It
then controls how much f uel to inject
under all operating conditions.The emissions control systems are
designed and certif ied to work to-
gether in reducing emissions to
levels that comply with the Clean Air
Act. To make sure the emissions
remain low, you should use only new
Honda replacement parts or their
equivalent f or repairs. Using lower
qualitypartsmayincreasethe
emissions f rom your vehicle.
The exhaust emissions controls
include three systems: PGM-FI,
ignition timing control, and three
way catalytic converter. These three
systems work together to control the
engine’s combustion and minimize
the amount of HC, CO, and NOx that
comes out the tailpipe. The exhaust
emissions control systems are
separate f rom the crankcase and
evaporative emissions control
systems.
The emissions control systems are
covered by warranties separate from
the rest of your vehicle. Read your
warranty manual f or more informa-
tion.
The three way catalytic converter is
in the exhaust system. Through
chemical reactions, it converts HC,
CO, and NOx in the engine’s exhaust
to carbon dioxide (CO ), nitrogen
(N ), and water vapor. This system constantly adjusts the
ignition timing, reducing the amount
of HC, CO, and NOx produced.
2
2
Exhaust Emissions Controls Replacement PartsPGM-FI Syst em
Three Way Catalytic Converter
Ignit ion T iming Cont rol Syst em
Emissions Cont rols
228

The three way catalytic converter
contains precious metals that serve
as catalysts, promoting chemical
reactions to convert the exhaust
gasses without af f ecting the metals.
The catalytic converter is ref erred to
as a three-way catalyst, since it acts
on HC, CO, and NOx. A replacement
unit must be an original Honda part
or its equivalent.Always use unleaded gasoline.
Even a small amount of leaded
gasoline can contaminate the
catalyst metals, making the three
way catalytic converter inef f ective.Keep the engine tuned-up.
The three way catalytic converter
must operate at a high temperature
for the chemical reactions to take
place. It can set on f ire any com-
bustible materials that come near it.
Parkyourvehicleawayfromhigh
grass, dry leaves, or other f lamma-
bles. A defective three way catalytic
converter contributes to air pollution,
and can impair your engine’s per-
f ormance. Follow these guidelines to
protect your vehicle’s three way
catalytic converter. Have your vehicle diagnosed and
repaired if it is misf iring, back-
f iring, stalling, or otherwise not
running properly.
Three Way Catalytic Converter
T echnical Inf ormation
229
THREE WAY CATALYTIC CONVERTER

Make sure the ambient
temperature is between 20° and
95°F.Without touching the accelerator
pedal, start the engine, and let it
idle f or 20 seconds.
If you take your vehicle f or a state
emissions test shortly af ter the
battery has been disconnected or
gone dead, it may not pass the test.
This is because of certain ‘‘readiness
codes’’ that must be set in the on-
board diagnostics f or the emissions
systems. These codes are erased
when the battery is disconnected,
and set again only after several days
of driving under a variety of
conditions. If the testing f acility determines that
the readiness codes are not set, you
will be requested to return at a later
date to complete the test. If you must
get the vehicle retested within the
next two or three days, you can
condition the vehicle f or retesting by
doing the f ollowing.
Make sure the vehicle has been
parked with the engine of f f or 8
hours or more. Make sure the f uel tank is nearly,
but not completely f ull (around
3/4). Keep the vehicle in Park
(automatic transmission) or
neutral (manual transmission).
Increase the engine speed to 2,000
rpm,andholditthereuntilthe
temperature gauge rises to at least
1/4of thescale(about3minutes).
T esting of Readiness Codes
St at e Emissions T est ing
230

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(


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)
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#
) This manual covers maintenance and recommended
procedures f or repair to engine and chassis components.
It is written f or the journeyman mechanic, but is simple
enough f or most mechanically-inclined owners to under-
stand.
This manual describes the procedures involved in the
replacement of damaged body parts. This manual complements the service manual by
providing in-depth troubleshooting inf ormation f or each
electrical circuit in your vehicle.
Authorized Manuals
Service Manual:
Electrical T roubleshooting Manual:
Body Repair Manual:
238
NOTE: Dealers and Companies please provide dealer or company name,
and also the name of the person to whose attention the shipment should
be sent. For purchases outside U.S.A. please write to the address shown
below for a quotation.
P.O. BOX 07280·DETROIT, MICHIGAN 48207·1-800-782-4356
Customer Name Attention
Apartment Number
State & Zip Code
City
Daytime Telephone Number
Check or money order enclosed payable to Helm Inc U.S. funds only.
Do not send cash
Master
Card VISA
Check here if your billing address is different
from the shipping address shown above.
Account Number Expiration: Mo. Yr.
CUSTOMER SIGNATURE DATE
Street Address No P.O. Box Number
()
These Publications cannot be returned for credit without receiving advance authorization within 14
days of delivery. On returns, a restocking fee may be applied against the original order.

CONT INUED
....................................
Accessories .128
ACCESSORY (Ignition Key .......................................
Position) .69
..............
Accessory Power Sockets . 87
....................
Additives, Engine Oil . 171
.............................
Airbag (SRS) .11, 23
...
Airbags, Additional Information . 23
...
Additional Safety Precautions . 29
.............................
Airbag Service .28
How the Side Airbag Cutof f ......................
Indicator Works .28
..
How the SRS Indicator Works . 27
How Your Front Airbags .........................................
Work .24
...
How Your Side Airbags Work . 26
........................
SRS Components .23
................
Air Conditioning System . 91
............................................
Usage .91
.......................
Air Pressure, Tires .188
.........................
Normal Driving .188
......................................
Antif reeze .173
Anti-lock Brakes (ABS) ...............................
Indicator .55, 148
...................................
Operation .147 ..............
Anti-thef t, Audio System . 116
.
Anti-thef t Steering Column Lock . 69
......................
Armrests, Front Seat .74
..................................
Audio System .94
...
Automatic Seat Belt Tensioners . 21
.............
Automatic Speed Control . 119
..............
Automatic Transmission . 141
..........................
Capacity, Fluid .222
...............
Checking Fluid Level . 175
.......................................
Shif ting .141
.
Shif t Lever Position Indicator . 141
................
Shif t Lever Positions . 141
....................
Shif t Lock Release . 144
......................
Auxiliary Input Jack .112
Battery Charging System ...........................
Indicator .54, 209
............................
Jump Starting .205
..............................
Maintenance .193
............................
Specif ications .223
..............................
Bef ore Driving .121
..................................
Belts, Seat .10, 20
...........................
Beverage Holders .87 ...................................
Body Panels .178
..................................
Booster Seats .45
Brakes ...........
Anti-lock System (ABS) . 147
.............
Break-in, New Linings . 122
....................
Bulb Replacement .179
...........................................
Fluid .177
.........................................
Parking .83
.................
System Indicator . 54,211
........................
Wear Indicators .147
.............................
Braking System .146
.................
Break-in, New Vehicle . 122
..
Brightness Control, Instruments . 63
........................
Brights, Headlights .62
Bulb Replacement ..........................
Back-up Lights .182
..............................
Brake Lights .182
................
Front Parking Lights . 180
........
Front Side Marker Lights . 181
.................................
Headlights .179
............................
Specif ications .223
....................
Turn Signal Lights . 180
..............................
Bulbs, Halogen .179
................................
Bungee Cords .133
Index
A
B
INDEX
I

Î
ÎÎ Î
............................
Capacities Chart .222
.............
Carbon Monoxide Hazard . 47
...............................
Carring Cargo .130
..............
CAUTION, Explanation of . ii
.........................................
CD Care .113
...................................
CD Changer .112
.......................
CD Error Message .114
.......
CD Changer Error Message . 115
.......................................
CD Player .106
.................................
Ceiling Pocket .86
........................
Certif ication Label .220
............................................
Chains .192
....................
Changing a Flat Tire .197
.................................
Changing Oil .171
........................................
How to .171
......................................
When to .165
...
Charging System Indicator . 54,209
............
Checklist, Bef ore Driving . 137
.....................................
Child Saf ety .30
Child Seats ......
LATCH Anchorage System . 39
...........................
Lower Anchors .39
..........
Tether Anchorage Points . 43
............
Cleaning the Body Panels . 178..............................................
Clock .117
.........................
Clock, Setting the .117
...................................
Clutch Fluid .177
........................
CO in the Exhaust .227
............
Cold Weather, Starting in . 138
..............................
Compact Spare .196
...............
Consumer Inf ormation . 234
.............
Controls, Instruments and . 51
Coolant ........................................
Adding .173
....................................
Checking .126
.........................
Proper Solution .173
...................
Temperature Gauge . 59
Crankcase Emissions Control ........................................
System .227
................
Cruise Control Indicator . 56
............
Cruise Control Operation . 119
.............
Customer Service Of f ice . 234
................
DANGER, Explanation of . ii
...................................
Dashboard .4, 52
Daytime Running Lights ...................................
Indicator .56
.................................
Dead Battery .205 ............
Def ects, Reporting Saf ety . 236
..........................
Def og and Def rost .91
................
Def ogger, Rear Window . 63
................
Def rosting the Windows . 93
....................................
Dimensions .222
...............
Dimming the Headlights . 62
Dipstick ..........
Automatic Transmission . 175
..................................
Engine Oil .126
..........................
Directional Signals .62
........
Disc Brake Wear Indicators . 147
.....................
Disposal of Used Oil .172
Doors ..............
Locking and Unlocking . 70
......................
Power Door Locks .70
........
DOT Tire Quality Grading . 224
Downshif ting, Manual .............................
Transmission .139
...........
Driver and Passenger Safety . 7
...........................................
Driving .135
....................................
Economy .127
........................
Driving Guidelines .136
..................
Dust and Pollen Filter . 185
Index
D
C
II

CONT INUED
..............................
Economy, Fuel .127
............
Emergencies on the Road . 195
.............
Battery, Jump Starting . 205
...........
Brake System Indicator . 211
................
Changing a Flat Tire . 197
.....
Charging System Indicator . 209
..................
Checking the Fuses . 212
.........
Hazard Warning Flashers . 63
.....
Low Oil Pressure Indicator . 209
...
Malf unction Indicator Lamp . 210
..................
Overheated Engine . 207
...........................
Emergency Brake .83
......................
Emergency Flashers .63
......................
Emergency Towing .217
.......................
Emissions Controls .227
.............
Emissions Testing, State . 230
Engine ....
Coolant Temperature Gauge . 59
......
Engine Speed Limiter . 140,143
Malf unction Indicator ................................
Lamp .54, 210
........
Oil Pressure Indicator . 54,209
..............
Oil, What Kind to Use . 170
...............................
Overheating .207 ............................
Specif ications .222
.......................................
Starting .138
.
Evaporative Emissions Controls . 227
...............................
Exhaust Fumes .47
Expectant Mothers, Use of Seat ........................................
Belts by .18
.....................................
Fan, Interior .90
...........................................
Features .89
....................
Filling the Fuel Tank . 124
Filters .........................
Dust and Pollen .185
...............................................
Oil .171
.............
Flashers, Hazard Warning . 63
...................
Flat Tire, Changing a . 197
Fluids ..........
Automatic Transmission . 175
..........................................
Brake .177
.........................................
Clutch .177
..............
Manual Transmission . 176
..........................
Power Steering .178
..................
Windshield Washer . 174
FM Stereo Radio .....................................
Reception .98 ...........................
Folding Rear Seat .77
..........................
Four-way Flashers .63
..........................
Four-wheel Drive .136
............................
Front Airbags .11, 23
Front Seat ......................................
Adjusting .12
.........................................
Airbags .23
.................................................
Fuel .122
......................
Fill Door and Cap .124
...........................................
Gauge .58
................
Octane Requirement . 122
........................
Reserve Indicator .56
........................
Tank, Filling the .124
.....................
Fuses, Checking the .212
...............
Gas Mileage, Improving . 127
.........................................
Gasoline .122
...............
Fuel Reserve Indicator . 56
...........................................
Gauge .58
................
Octane Requirement . 122
........................
Tank, Filling the .124
Index
E
F
G
INDEX
III

ÎÎ
................
Gas Station Procedures . 124
Gauges ...
Engine Coolant Temperature . 59
...............................................
Fuel .58
Gearshif t Lever Positions ..........
Automatic Transmission . 141
..............
Manual Transmission . 139
........................................
Glove Box .87
.............
Halogen Headlight Bulbs . 179
................................................
Hatch .71
..............
Hazard Warning Flashers . 63
Headlights ........................................
Aiming .179
.......
Daytime Running Lights . 62
..................
High Beam Indicator . 56
........................
Reminder Beeper .62
........
Replacing Halogen Bulbs . 179
...................................
Turning on .62
..............................
Head Restraints .75
.......................
Heating and Cooling .90
.............
High Altitude, Starting at . 138
.................
High-Low Beam Switch . 62
..
Hood, Opening and Closing the . 125..............................................
Horn .5,60
...........................
Hydraulic Clutch .177
...
Identif ication Number, Vehicle . 220
Ignition ..............................................
Keys .65
...........................................
Switch .69
............
Timing Control System . 228
........................
Immobilizer System .66
.........
Important Safety Precautions . 8
.........
Indicators, Instrument Panel . 53
...............................
Inf ant Restraint .35
......................................
Inf ant Seats .35
......
LATCH Anchorage System . 39
...........................
Lower Anchors .39
..........
Tether Anchorage Points . 43
...................
Inf lation, Proper Tire . 187
.........................
Normal Driving .188
...................................
Inside Mirror .82
.............................
Inspection, Tire .189
............................
Instrument Panel .53
........
Instrument Panel Brightness . 63
.................................
Interior Lights .88
........................................
Introduction .i .................
Jacking up the Vehicle . 199
.......................................
Jack, Tire .197
................................
Jump Starting .205
..................................................
Keys .65
.......................
Label, Certif ication .220
.................
Lane Change, Signaling . 62
..................
Lap/Shoulder Belts . 15,20
...........
LATCH Anchorage System . 39
Lights ....................
Bulb Replacement .179
.......................................
Indicator .53
.........................................
Parking .62
..................................
Turn Signal .62
....................................
Load Limits .131
......
LOCK (Ignition Key Position) . 69
Locks .......
Anti-thef t Steering Column . 69
............................
Fuel Fill Door .124
Index
H I
J
K
L
IV