engine coolant HONDA INSIGHT 2002 1.G User Guide

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Follow the Severe Conditions
Maintenance Schedule if you
drive your vehicle
under one or more of the
f ollowing conditions:
Driving less than 5 miles (8
km) per trip or, in f reezing
temperatures, driving less
than 10 miles (16 km) per trip.
Driving in extremely hot
[over 90°F (32°C)] conditions.
Extensive idling or long
periods of stop-and-go driving.
Driving with a roof rack, or
driving in mountainous
conditions.
Driving on muddy, dusty, or
de-iced roads.
Follow the Maintenance
Schedule f or Severe Conditions.
MAINLY
U.S. Owners
Canadian Owners
Maint enance158
Visually inspect the following items:
Service at the indicated
distance or time whichever
comes first.
miles x 1,000
km x 1,000
months
Replace every 3,750 miles (6,000 km) or 6 monthsCheck oil and coolant at each fuel stop
At 120,000 miles (192,000 km) or 10 years,
then every 60,000 miles (96,000 km) or 5 years Every 60,000 miles (96,000 km) or 3 years
Inspect every 7,500 miles (12,000 km) or 6 months Every 3 years (independent of mileage)
Rotate tires every 7,500 miles (12,000 km)
Tie rod ends, steering gear box, and boots
Suspension components
Driveshaft boots
Brake hoses and lines (including ABS)
All fluid levels and condition of fluids
Cooling system hoses and connections Exhaust system
Fuel lines and connections
Lights and controls
Vehicle underbody Every 7,500 miles (12,000 km) or 6 months
15
24
12
75
120 60 105
168
84
30
48
24 45
72
3660
96
48 90
144 72 120
192
96
See information on maintenance and emissions warranty, last column, page .
Refer to page for replacement information under special driving conditions.
Replace engine oil and oil filter
Check engine oil and coolant
Replace air cleaner element
Inspect valve clearance
Replace spark plugs
Inspect and adjust drive belts
Inspect idle speed
Replace engine coolant
Replace transmission fluid
Inspect front and rear brakes
Replace brake fluid
Check parking brake adjustment
Replace dust and pollen filter
Lubricate all hinges, locks, and latches
Rotate tires (Check tire inflation and condition
at least once per month)
Adjust only if noisy
:
1:
2: U.S. model
189 M/T
CVT
155
Use normal schedule except in dusty conditions
21
Maintenance Schedule for Severe Conditions

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CONT INUED
Maint enance159
Severe Conditions: A, B, C, D, E
A
B
C
D
Driving less than 5 miles (8 km) per trip or, in freezing temperatures, driving less than 10 miles (16 km) per trip.
Driving in extremely hot (over 90°F/32°C) conditions.
Extensive idling or long periods of stop-and-go driving.
Driving with a roof rack, or driving in mountainous conditions.
Driving on muddy, dusty, or de-iced roads.
Use this schedule if your vehicle is MAINLY driven in any of the following Severe Conditions, or normally driven in Canada; otherwise use the Normal
Schedule. Service at the indicated distance or time, whichever comes first. Do the items in
as required for each distance/time.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C,D.
Do items in A.
Do items in A, B.
Do items in A. Replace brake fluid (independent of mileage).
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A. Replace transmission fluid (M/T).
DoitemsinA,B,C,D.
Do items in A.
3,750 mi/6,000 km/-
7,500 mi/12,000 km/6 mos
11,250 mi/18,000 km/-
15,000 mi/24,000 km/1 yr
18,750 mi/30,000 km/-
22,500 mi/36,000 km/1½ yrs
26,250 mi/42,000 km/-
30,000 mi/48,000 km/2 yrs
33,750 mi/54,000 km/-
37,500 mi/60,000 km/2½ yrs
41,250 mi/66,000 km/-
3yrs
45,000 mi/72,000 km/3 yrs
48,750 mi/78,000 km/-
52,500 mi/84,000 km/3½ yrs
56,250 mi/90,000 km/-
60,000 mi/96,000 km/3 yrs
60,000 mi/96,000 km/4 yrs
63,750 mi/102,000 km/- Replace engine oil and filter.
Inspect front and rear brakes.
Rotate tires (follow pattern on page
193).
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Lubricate all hinges, locks, and latches with
multipurpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks.
Inspect cooling system hoses and connections. Inspect exhaust system.
Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
Inspect and adjust drive belts.
Replace transmission fluid (CVT).
Replace dust and pollen filter.
·
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Check engine oil and coolant at each fuel stop.
See information on maintenance and emissions warranty, last column, page .
See information on maintenance and emissions warranty, last
column, page .
Refer to page for replacement information under special
driving conditions.
NOTE:
:
 155
:155189
1:
1
Maintenance Schedule for Severe Conditions (listed by distance/time)

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Maint enance160
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A.Replace brake fluid (independent of mileage).
DoitemsinA,B,C,D.
Do items in A.
Do items in A, B.
Do items in A. Inspect valve clearance. Replace spark plugs.
Check idle speed. Do items in A, B, C.
Do items in A.
Do items in A, B.
Do items in A. Replace transmission fluid (M/T).
DoitemsinA,B,C,D. Replace engine coolant.
67,500 mi/108,000 km/4½ yrs
71,250 mi/114,000 km/-
75,000 mi/120,000 km/5 yrs
78,750 mi/126,000 km/-
82,500 mi/132,000 km/5½ yrs
86,250 mi/138,000 km/-
6yrs
90,000 mi/144,000 km/6 yrs
93,750 mi/150,000 km/-
97,500 mi/156,000 km/6½ yrs
101,250 mi/162,000 km/-
105,000 mi/168,000 km/7 yrs
108,750 mi/174,000 km/-
112,500 mi/180,000 km/7½ yrs
116,250 mi/186,000 km/-
120,000 mi/192,000 km/6 yrs
120,000 mi/192,000 km/8 yrs
120,000 mi/192,000 km/10 yrs,
then every 60,000 mi (96,000
km) or 60 monthsCheck engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy.
NOTE:
·
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Maintenance Schedule for Severe Conditions (listed by distance/time)

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Youshouldcheckthefollowing
items at the specif ied intervals. If
you are unsure of how to perf orm
any check, turn to the page given.
Engine oil level Check every
time you fill the fuel tank. See
page .
Engine coolant level Check the
radiator reserve tank every time
youfillthefueltank.Seepage .Tires Check the tire pressure
monthly. Examine the tread f or
wear and foreign objects. See page
.
Windshield washer f luid Check
the level in the reservoir monthly.
If weather conditions cause you to
use the washers f requently, check
the reservoir each time you stop
f or f uel. See page . Lights Check the operation of
the headlights, parking lights,
taillights, high-mount brake light,
turn signals, brake lights, and
license plate lights monthly. See
page .
Brakes Check the f luid level
monthly. See page . Automatic transmission (CVT)
Check the f luid level monthly. See
page . 122
123
175
176 179 191
196
Owner Maintenance Checks
Maint enance163

If the coolant level in the reserve
tank is at or below the MIN line, add
coolant to bring it up to the MAX line.
Inspect the cooling system f or leaks.
This coolant should always be a
mixtureof 50percentantifreezeand
50 percent water. Never add straight
antif reeze or plain water.If the reserve tank is completely
empty, you should also check the
coolant level in the radiator.
Always use Honda All Season
Antif reeze/Coolant Type 2. This
coolant is pre-mixed with 50 percent
antif reeze and 50 percent water. It
does not require any additional
mixing.
If it is not available, you may use
another major-brand non-silicate
coolant as a temporary replacement.
Make sure it is a high-quality coolant
recommended f or aluminum engines.
However, continued use of any non-
Honda coolant can result in
corrosion, causing the cooling
system to malf unction or f ail. Have
the cooling system f lushed and
ref illed with Honda antif reeze/
coolant as soon as possible.
CONT INUED
A dding Engine Coolant
Cooling Syst em
Maint enance169
R RE
ES
SE ER
RV V E
E T
TA
A N
NK K
Removing the radiator cap
while the engine is hot can
cause the coolant to spray out,
seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.

Remove the radiator cap by
pushing down and turning
counterclockwise. Turn the radiator cap counter-
clockwise, without pressing down
on it, until it stops. This relieves
any pressure remaining in the
cooling system. Make sure the engine and radiator
are cool.Pour coolant into the reserve tank.
Fill it to half way between the MAX
and MIN marks. Put the cap back
on the reserve tank. Put the radiator cap back on.
Tighten it f ully. The coolant level should be up to
the base of the f iller neck. Add
coolant if it is low.Do not add any rust inhibitors or
other additives to your car’s cooling
system. They may not be compatible
with the coolant or engine compo-
nents.
2.
3. 4.
5.
6.
1.
Cooling Syst em
Maint enance170
R RA
A D
DI
IAA T
TO
OR R C
CAA P
P R
REES
SE ER
RV V E
E T
TA
A N
NK K

CONT INUED
Turn the ignition ON (II). Turn
the temperature control dial to
maximum heat. Turn of f the
ignition and remove the key. Open
the hood. Make sure the engine
and radiator are cool to the touch.Removethealloycoverunderthe
radiator.
Remove the radiator cap.
Thecoolingsystemshouldbe
completely drained and ref illed with
new coolant according to the time
and distance recommendations in
the maintenance schedule. Only use
Honda All Season Antif reeze/
Coolant Type 2.
Draining the coolant requires access
to the underside of the car. Unless
you have the tools and knowledge,
you should have this maintenance
done by a skilled mechanic.
1.
2. 3.
Replacing Engine Coolant
Cooling Syst em
Maint enance171

Loosen the drain plug on the
bottom of the radiator. The
coolant will drain through the
splash guard. Remove the drain
bolt and washer f rom the engine
block.Remove the reserve tank f rom its
holder by pulling it straight up.
Drain the coolant, then put the
tank back in its holder.
5.
4.
Cooling Syst em
Maint enance172
R RE ES
SE ER
RV V E
E T
TA
A N
NK K C
CAA P
P
H
H O
OL LDD E
ER
R
R
RE ES
SE ER
RV V E
E T
TA
A N
NK K
D
D R
RAA I
INN B
BOOL LTT

CONT INUED
When the coolant stops draining,
tightenthedrainplugatthe
bottom of the radiator.
Apply non-hardening sealant to the
drain bolt threads, put a new
washer on the drain bolt, and
reinstall the bolt in the engine
block. Tighten it securely.
Tightening torque:Pour coolant into the f unnel until
the coolant stops f lowing into the
engine.
Install the engine cover. Pour coolant into the water outlet
up to its edge. Install the cap. Start the engine and let it run f or
about 30 seconds. Then turn of f
the engine.
Remove the engine cover.
Loosen the bleeder bolt on top of
the engine.
Pour Honda All Season
Antif reeze/Coolant Type 2 into
the radiator. This coolant is a
mixture of 50 percent anti-f reeze
and 50 percent water. Pre-mixing
is not required.
Tighten the bleeder bolt when
coolant comes out in a steady
stream with no bubbles.
Install the radiator cap, and
tighten it fully. The cooling system capacity is:
Remove the cap from the water
outlet, and install a pipe and f unnel.
6.
7.
8.
9.10.
11.
12.
13.
Cooling Syst em
Maint enance173
B BL
LEE E
ED
D E
ER
R B
BOOL LTT
C
CA
A P
P
61 lbf·ft (83 N·m , 8.5 kgf·m)
0.61 US gal (2.3
, 0.51 Imp gal)

Fill the reserve tank to the MAX
mark. Install the reserve tank cap.
Start the engine and let it run f or
about 30 seconds. Then turn of f
the engine.
Pour coolant into the radiator up
to the base of the f iller neck.
14.
15.
16.
Cooling Syst em
Maint enance174