transmission HONDA INSIGHT 2002 1.G Owner's Manual

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CONT INUED
Maint enance159
Severe Conditions: A, B, C, D, E
A
B
C
D
Driving less than 5 miles (8 km) per trip or, in freezing temperatures, driving less than 10 miles (16 km) per trip.
Driving in extremely hot (over 90°F/32°C) conditions.
Extensive idling or long periods of stop-and-go driving.
Driving with a roof rack, or driving in mountainous conditions.
Driving on muddy, dusty, or de-iced roads.
Use this schedule if your vehicle is MAINLY driven in any of the following Severe Conditions, or normally driven in Canada; otherwise use the Normal
Schedule. Service at the indicated distance or time, whichever comes first. Do the items in
as required for each distance/time.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A.
DoitemsinA,B,C,D.
Do items in A.
Do items in A, B.
Do items in A. Replace brake fluid (independent of mileage).
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A. Replace transmission fluid (M/T).
DoitemsinA,B,C,D.
Do items in A.
3,750 mi/6,000 km/-
7,500 mi/12,000 km/6 mos
11,250 mi/18,000 km/-
15,000 mi/24,000 km/1 yr
18,750 mi/30,000 km/-
22,500 mi/36,000 km/1½ yrs
26,250 mi/42,000 km/-
30,000 mi/48,000 km/2 yrs
33,750 mi/54,000 km/-
37,500 mi/60,000 km/2½ yrs
41,250 mi/66,000 km/-
3yrs
45,000 mi/72,000 km/3 yrs
48,750 mi/78,000 km/-
52,500 mi/84,000 km/3½ yrs
56,250 mi/90,000 km/-
60,000 mi/96,000 km/3 yrs
60,000 mi/96,000 km/4 yrs
63,750 mi/102,000 km/- Replace engine oil and filter.
Inspect front and rear brakes.
Rotate tires (follow pattern on page
193).
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Lubricate all hinges, locks, and latches with
multipurpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check
for leaks.
Inspect cooling system hoses and connections. Inspect exhaust system.
Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
Inspect and adjust drive belts.
Replace transmission fluid (CVT).
Replace dust and pollen filter.
·
·
·
·
·
Check engine oil and coolant at each fuel stop.
See information on maintenance and emissions warranty, last column, page .
See information on maintenance and emissions warranty, last
column, page .
Refer to page for replacement information under special
driving conditions.
NOTE:
:
 155
:155189
1:
1
Maintenance Schedule for Severe Conditions (listed by distance/time)

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Maint enance160
Do items in A, B.
Do items in A.
DoitemsinA,B,C.
Do items in A.
Do items in A, B.
Do items in A.Replace brake fluid (independent of mileage).
DoitemsinA,B,C,D.
Do items in A.
Do items in A, B.
Do items in A. Inspect valve clearance. Replace spark plugs.
Check idle speed. Do items in A, B, C.
Do items in A.
Do items in A, B.
Do items in A. Replace transmission fluid (M/T).
DoitemsinA,B,C,D. Replace engine coolant.
67,500 mi/108,000 km/4½ yrs
71,250 mi/114,000 km/-
75,000 mi/120,000 km/5 yrs
78,750 mi/126,000 km/-
82,500 mi/132,000 km/5½ yrs
86,250 mi/138,000 km/-
6yrs
90,000 mi/144,000 km/6 yrs
93,750 mi/150,000 km/-
97,500 mi/156,000 km/6½ yrs
101,250 mi/162,000 km/-
105,000 mi/168,000 km/7 yrs
108,750 mi/174,000 km/-
112,500 mi/180,000 km/7½ yrs
116,250 mi/186,000 km/-
120,000 mi/192,000 km/6 yrs
120,000 mi/192,000 km/8 yrs
120,000 mi/192,000 km/10 yrs,
then every 60,000 mi (96,000
km) or 60 monthsCheck engine oil and coolant at each fuel stop.
Check and adjust valve clearance, cold engine, only if noisy.
NOTE:
·
·
Maintenance Schedule for Severe Conditions (listed by distance/time)

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Youshouldcheckthefollowing
items at the specif ied intervals. If
you are unsure of how to perf orm
any check, turn to the page given.
Engine oil level Check every
time you fill the fuel tank. See
page .
Engine coolant level Check the
radiator reserve tank every time
youfillthefueltank.Seepage .Tires Check the tire pressure
monthly. Examine the tread f or
wear and foreign objects. See page
.
Windshield washer f luid Check
the level in the reservoir monthly.
If weather conditions cause you to
use the washers f requently, check
the reservoir each time you stop
f or f uel. See page . Lights Check the operation of
the headlights, parking lights,
taillights, high-mount brake light,
turn signals, brake lights, and
license plate lights monthly. See
page .
Brakes Check the f luid level
monthly. See page . Automatic transmission (CVT)
Check the f luid level monthly. See
page . 122
123
175
176 179 191
196
Owner Maintenance Checks
Maint enance163

The numbers on the container’s label
tell you the oil’s viscosity or weight.
Select the oil f or your car according
to this chart.You may use a synthetic motor oil if
it meets the same requirements
given f or a conventional motor oil: it
displays the API Certif ication Seal,
and it is the proper weight as shown
on the chart. When using synthetic
oil, you must f ollow the oil and f ilter
change intervals given in the
maintenance schedule.Your Honda does not require any oil
additives. Additives may adversely
af f ect your engine’s or transmission’s
perf ormance and durability.
A very low-viscosity, f uel-ef f icient
0W-20 oil is the pref erred engine
lubricant f or your Insight. This
special oil is f ormulated to help your
engine use less f uel. It is available at
your Honda dealer. A 5W-20 or
5W-30oilmaybeusedif 0W-20isnot
available.
Engine Oil
Maint enance
Synthetic Oil Additives
166
A Am
m b
bi
ieen n t
t T
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emm p
pe
erraat tuu r
ree

Park the car on level ground. With
the A/C of f , let the engine run
until the radiator cooling f an
cycles on and of f twice. Then turn
of f the engine.Insert the dipstick all the way into
the transmission securely as
shown in the illustration.
Remove the dipstick (yellow loop)
f rom the transmission and wipe it
with a clean cloth.
NOTE: For accurate results, wait at
least 60 seconds, and no more than
90 seconds, af ter turning of f the
engine to check the f luid level. Remove the dipstick and check
the f luid level. It should be
between the HOT upper and lower
marks.
1. 2.3.
4.
U.S. model
Maint enance
T ransmission Fluid
Automatic Transmission (CVT)
176
U UP
PP
PE
ER
R M
M A
AR
RKK
L
LO OW WE ER
R M
M A
AR
RKK
D
D I
IPP S
STTI
ICCK K H
H
O
OT T

If the level is below the lower
mark, add f luid into the f iller hole
to bring it to the upper mark.
Always use Honda ATF-Z1
(Automatic Transmission Fluid). If
it is not available, you may use a
DEXRON
III automatic
transmission f luid as a temporary
replacement. However, continued
use can affect shift quality. Have
the transmission f lushed and
ref illed with Honda ATF-Z1 as
soon as it is convenient. To thoroughly f lush the transmission,
the technician should drain and ref ill
it with Honda ATF-Z1 (Automatic
Transmission Fluid), then drive the
vehicle a short distance. Do this
three times. Then drain and ref ill the
transmission a f inal time.
Insert the dipstick all the way back
into the transmission securely as
shown in the illustration. If you
added f luid, return to step 1 to
recheck the f luid level.
The transmission should be drained
and ref illed with new f luid according
to the time and distance recommen-
dations in the maintenance schedule.
5.
6.
T ransmission Fluid
Maint enance177

If Honda MTF is not available, you
may use an API service SG, SH or SJ
grade motor oil with a viscosity of
SAE 10W-30 or 10W-40 as a
temporary replacement. An SG
grade is pref erred, but an SH or SJ
grade may be used if SG is not
available. However, motor oil does
not contain the proper additives and
continued use can cause stif f er
shif ting. Replace as soon as it is
convenient.
The transmission should be drained
and ref illed with new f luid according
to the time and distance recommen-
dations in the maintenance schedule.
Check the f luid level with the
transmission at normal operating
temperature and the car sitting on
the level ground.
Remove the black cover under the
engine. Remove the transmission f iller bolt
and caref ully f eel inside the bolt hole
with your f inger. The f luid level
should be up to the edge of the bolt
hole. If it is not, add Honda Manual
Transmission Fluid (MTF) until it
starts to run out of the hole. Reinstall
the f iller bolt and tighten it securely.
Maint enance
T ransmission Fluid
5-speed Manual Transmission
178

The f luid level should be between
theMINandMAXmarksontheside
of the reservoir. If the level is at or
below the MIN mark, your brake
system needs attention. Have the
brake system inspected f or leaks or
worn brake pads.
Always use Honda Heavy Duty
Brake Fluid DOT 3. If it is not
available, you should use only DOT 3
or DOT 4 f luid, f rom a sealed
container, as a temporary
replacement. However, the use of
any non-Honda brake fluid can cause
corrosion and decrease the lif e of the
system. Have the brake system
f lushed and ref illed with Honda
Heavy Duty Brake Fluid DOT 3 as
soon as possible.
Brake f luid marked DOT 5 is not
compatible with your car’s braking
system and can cause extensive
damage.
Check the f luid level in the reser-
voirs monthly. There are up to two
reservoirs, depending on the model.
They are:
The brake f luid should be replaced
accordingtothetimeanddistance
recommendations in the mainte-
nance schedule.
Brake f luid reservoir (all models)
Clutch f luid reservoir
(manual transmission only)
Maint enance
Brake and Clutch Fluid
Brake System
179
M M
A
AX
X
M
M I
INN

Block the rear wheels.
Fill the f uel tank.
Change the engine oil and f ilter
(see page ).
Wash and dry the exterior
completely.
Cleantheinterior.Makesurethe
carpeting, floor mats, etc. are
completely dry.
If you need to park your car f or an
extended period (more than one
month), there are several things you
should do to prepare it f or storage.
Proper preparation helps prevent
deterioration and makes it easier to
get your car back on the road. If
possible, store your car indoors.
If the car is to be stored for a
longer period, it should be
supported on jackstands so the
tires are of f the ground.
Leave one window open slightly (if
the car is being stored indoors).Coverthecarwitha‘‘breathable’’
cover, one made f rom a porous
material such as cotton.
Nonporous materials, such as
plastic sheeting, trap moisture,
which can damage the paint.
Disconnect the battery.
Support the f ront and rear wiper
blade arms with a f olded towel or
ragsotheydonottouchthe
windshield.
To minimize sticking, apply a
silicone spray lubricant to all door
and hatch seals. Also, apply a body
wax to the painted surf aces that
mate with the door and hatch seals. Drive your car every month f or
about 30 minutes. This will keep
the IMA battery charged and in
good condition.
If you store your car f or 12 months
or longer, have your Honda dealer
perf orm the inspections called f or in
the 24 months/30,000 miles (48,000
km) maintenance schedule (Normal
Conditions) as soon as you take it
out of storage (see page ). The
replacements called f or in the
maintenance schedule are not
needed unless the car has actually
reached that time or mileage.
Leave the parking brake off. Put
the transmission in Reverse (5-
speed manual) or Park (CVT). 167
156
Maint enance
St oring Your Car
204

If you have a f lat tire while driving,
stop in a saf e place to change it.
Stopping in traf f ic or on the shoulder
of a busy road is dangerous. Drive
slowly along the shoulder until you
gettoanexitoranareatostopthat
is far away from the traffic lanes.Remove the storage box from the
cargo area well.
Take the tool kit f rom the spare
tire well. Remove the jack (in the
jack cover) f rom the inside of the
spare tire.
Unscrew the wing bolt and take
the spare tire out of its well.
Park the car on f irm, level and
non-slippery ground away f rom
traf f ic. Put the transmission in
Reverse (5-speed manual) or Park
(CVT). Apply the parking brake.
Open the hatch. Raise the cargo
area f loor by lif ting up on the back
edge. Turn on the hazard warning lights
and turn the ignition switch to
LOCK (0). Have all the
passengers get out of the car while
you change the tire.
2.
3. 1.
4.
5.
6.
CONT INUED
Changing a Flat T ire
T aking Care of t he Unexpect ed215
S SPPA
A R
REE T
TI
IRRE E
J
JA
A C
CKK
F
FL
LOOO ORR B
BOOA AR
RDD T
TO
OO OLL K
KIITT
S
ST TO
OR RAA G
GE E B
BOOX X
The car can easily roll off the
jack, seriously injuring anyone
underneath.
Follow the directions for
changing a tire exactly, and
never get under the car when it
is supported only by the jack.