Timing HONDA INTEGRA 1994 4.G Service Manual

Description
Hydraulic Control (cont'dl
Ragularol Valve Body
The .egulator valve body is located on the main valve body. The regulator valve body consists of th€ regulator valva,
toroue converter check valve, cooler check valve, and lock-up contlol valve.
REGULATOR VALVE
REGULATOR VALVEBODY
COOLER CHECK VALVE
LOCT.UP CONTROI. VALVE
TONOUE COI{VERTEBCHECK VALVE
Lock-up Valvo Body
The lock-up valve body with the lock-up shilt valve and lock-up timing B valve is located on th€ regulator volvs body.
LOCK.UP SHIFT VALVE
TIMITG B VALVE
14-24

In E position in 2nd, 3rd and 4th, and @ position in 3rd, pressurized fluid is drained from the back of the torque con-
verter through an oil passage, causing the lock-up piston to be held against the torque converter cover. As this takes
place, the mainshaft rotates at the same speed as the engine crankshaft. Together with hydraulic control, the TCM op-
timized the timing ot the lock-up system. Under certain conditions, the lock-up clutch is applied during deceleration, in
3rd and 4th sDeed.
The lock-up system controls the range of lock-up according to lock-up control solenoid valves A and B, and throttle valve B.
When lock-up control solenoid valves A and B activate. modulator pressure changes. Lock-up control solenoid valves
A and B are mounted on the torque converter housing, and are controlled by the TCM.
NOTE:
When used, "left" or " tight" indicates direction on the tlowchart.
LOCK IJP COIITBOL
Solenoid valve
L""f."p "."aiti""\B
Lock-up OFFOFFOFF
Lock-up, slightONOFF
Lock-up, halfONON
Lock-up. fullONON
Lock-up
during decelerationONDuty operation
OFF -ON
LOCI( UP TIMII{G B VAIVE
{cont'd)
ott coot€R
14-39

{l
Partial Lock-up
Lock-up Control Solenoid Valve A: ON Lock-up Control Solenoid Valve B: OFFThe TCM switches the solenoid valve A on to release the modulator pressure in the left cavity ol the lock-up shift vatve.The modulator pressure in the right cavity of the lock-up shift valve overcomes the spring force, thus the lockiup shifivalve is moved to the left side.
The modulator pressure is separated to the two passages:
F1: Torque Converter Inner Pressure: enters into right side-to engage lock-up clutchF2: Torque Convener Back Pressure: enters into left side-to disenqage lock-up clutchThe back pressure (F2) is regulated by the lock-up control valve whereas the position of the lock-up timing B valve isdetermined by the throttle B pressure, tension of the valve spring and pressure regulated by the modulator, Also theposition of the lock-up control valve is determinded by the back pressure of the lock-up control valve and torque conven-er pressure regulated by the check valve. With the lock-up cont.ol solenoid valve B kept oft, the modulator p.essu.e ismaintained in the left end of the lock-up control valve; in other words, the lock-up control valve is moved slightly to theleft side. This slight movement of the lock-up conlrol valve causes the back pressure to be lowered slightly. resultingin panial lock-up.
NOTE: When used. "left" or "right" indicates direction on the flowchart.
LOCK.UP COIIIROLSO!ENO|o VALVE ALOCK UP COIITROISOTENOID VALVE B
<- MODUI.AIOi PAESSUFE
7 l.ont'al
LOCK-UP IIMII{G B VATV€
otl coolEn
14-41

Description
LOCX UP CONTROL
Lock-up System (cont'dl
Halt Lock-up
Lock up Control Solenoid Valve A: ON Lock-up Control Solenoid Valve B: ONThe modulator pressure is released by the solenoid valve B, causing the modulator pressure in the lett cavity of the lock-uD control valve to lower.
Also the modulator pressure in the left cavity of the lock-up timing B valve is low. However the throttle B pressure isstill low at this time; consequently. the lock-up timing B valve is kept on the right side by the spring force.With the lock-up control solenoid valve B turned on, the lock-up cont.ol valve is moved somewhat to the Ieft side. causing the back pressure (F2) to lower. This allows a greater amount of the fluid (F'1) to work on the lock,up clutch so asto engage the clutch. The back pressure (F2) which still exists prevents the clutch from engaging tully
NOTE: When used, "left" or "right" indicates direction on the flowcnarr.
r.oct( uP corlTRolsorENoto vatvE a
<-_ MOOULATOR PRESSTJBE
LOCK UP IIMiI{G B VAI-VE
orr coorER
14-42

Full Lock-uo
Lock-up Control Solenoid Valve A: ON Lock-up Control Solenoid Valve B: ON
When the vehicle speed fufther increases, the throttle B pressure is increased in accordance with the throttle opening.
The lock-up timing B valve overcomes the spring force and moves to the left side. Also, this valve closes the oil port
leading to the torque converter check valve.
Under this condition, the throttle B pressure working on the right end of the lock-up control valve becomes greater than
that on the left end (modulator pressure in the lelt end has already been released by the solenoid valve B); i.e., the lock-up
control valve is moved to the left. As this happens, the torque convener back pressure is released fully, causing the
lock-up clutch to be engaged fully.
NOTE: When used, "left" or "right" indicates direction on the tlowchart.
LOC( UP COi{TAO!toc( uP coNtnolSOIENOID VAIVE B
THRO]TIE A PFESSURE
PNESSUFE
FEGUTATOF VAIVE
LOCK-UP TIMIIIG B VALVE
(cont'd)
orl cootER
14-43

PROBABLE CAUSE
1Shitt cable broken/out of adiustment.
Throttle cable too short.
Throttle cable too long.
Wrong type ATF.
ldle rpm too low/high.
o.Oil pump worn or binding.
7.Pressure regulator stuck.
8.l st clutch detective.
9.2nd clutch detective.
10.3rd clutch defective.
114th clutch defective.
12.1 st'hold clutch defective.
13.Mainshatt worn/damaged.
14.Modulator valve stuck.
Throttle valve B stuck.
lo.ATF strainer clogged.
Toroue converter def ective.
18.Torque converter check valve stuck.'I 9.1-2 shift valve stuck.
2-3 shift valve stuck.
213-4 shift valve stuck.
Servo control valve stuck.
23.Clutch Dressure control (CPC) valve stuck.
2-3 orifice control valve stuck.
Orifice control valve stuck.
26.3-2 kick-down valve stuck.
27.4-3 kick-down valve stuck.
24.4th exhaust valve stuck.
29.1st accumulator detective.
30.2nd accumulator detective.
313rd accumulator defective.
4th accumulator defective.
1 st-hold accumulator defective.
Servo valve stuck.
35.Lock-up timing B valve stuck.
36.Lock-up shift valve stuck.
37.Lock-uo control valve stuck.
38.Shift fork benr.
39.Reverse gears worn/damaged (3 gears).
40.Reverse selectot worn.
413rd gears worn/damaged (2 gears).
Final qears worn/damaged (2 gearsl.
43.Differential Dinion shatt worn.
44.Feedpipe O-ring broken.
45.4th qears worn/damaged (2 gearsl
Gear clearance incorrect.
47.Clutch clearance incorrect.
48.One-way (sprag) clutch defective.
49.Sealinq rings/quide worn.
50.Axle-inboard joint clip missing.

NOTE:
a Clean all paris thoroughly in solvent or carburetor cleaner, and dry with compressed air.
a Blow out all passages.
a Replace valve body as an assembly it any parts are worn or damaged.
a Check all valves tor free movement. lf any fail to slide fre€ly, see Valve Body Repair on page 14-117.
a Coat all parts with ATF before reassembly.
LOCK-UP SHIFT VALVE
LOCK.UP TIMING 8 VALVE
,ar
\,/
SPRING SPECIFICATIONS
CAP
Unit ot length; mm (in)
No.Spring
Standard {Nsw}
Wile Di8.o.D.Flee LengthNo. of Coils
o
@
Lock-up shift valve spring
Lock-up timing B valve spring
o.90 (o.035)
o.80 (o.031)7.60 (0.299)
6.60 {O.260)
73.70 i.2.9021
60.80 (2.394)32.O
22.1
Disassembly/lnspection/Reassembly
14-123

Electrical
Special Tools
Troubleshooting
Tips and Precautions ................................ 23-3Five-stop Tloubleshooting ..............,...-..-... Z3-sSchematic Symbols ................................_. 23-6wire Color Cod€s ..................................... 23-6Relay and Control Unit Locations
Engine Compartment .........,............ ... --. 23-7Dsshboard and Door ..,,......................... 23-gDashboard and Floor ............................. 23-t OOuaner Panel .....-.....23-12Connector ldentification and WireHarness Routing ........ 23-i 3
Index to Circuits and Systems
Airbag ............... ...-..-... 2g-26sAir Conditioning ....,.. Section 2lAltelnator ......_.............. 23-99Anti-lock Brake Systsm (ABS) Section 19Automatic Transmission Section 14Battery .............. .......... 23-66Chafging System ........... 23-98rCigalstte Lighter .....................-...-......-..-.. Z3-2O4Cfock ................. ..........23-197rcruise Controf .......--..-... 23-242Distributor .................... 23-87Fan Controls ................. 23-1ogFuel and Emissions ... Section 1i*Fuses
Under-dash Fuse/Relay Box ................... 23-48Undor-hood ABS Fuse/Retay Box ............ 23-51Under-hood Fuse/Relay Box,.................. 23-52rGauges
Engine Coolant Temperature {ECT)Gauge ................ ..23-126Fuef cauge ............... 2g-123'Gauge Assembly ....--.23-113Speedometer .....-...,,. 23-114Tachometer .....,.....-.. 23-114Ground Distribution ........ 23-60Heater ,,,........,.... ..... Section 2lrHorn ................. ........... 23-199*fgnition Switch ............. 23-70fgnition Syst6m .......-..-.. 23-A7lgnition Timing .............. 23-89Indicator Lights"A/T Gear Position .............. ................... 23-1 32B1ak6 System ...,..,..-.23-127Engine Oil Pressura .............................. _ 23-1 51Low Fuel ............ ......23-125Malfunction Indicator Lamp {MlL} ...,,. Section I l
tfnteglated Control Unit ...29-144*lnterlock System ...................................... 23-1 3gLights, Exteriol
Back-up Lights ........... 23-179Brake Lights .............. 23-t8ltDaytime Running Lights {Csnada} ........... 23-156Front Palking Lights ............................. 23-1 65Flont Side Marker Lights ....................... 23-165Front Turn Signal Lights ........................ 23-1 65*Hazard Warning Lights .........................- 2g-1A4Headlights ................. 23-t6tLicense Plate Lights .............................. 23-1 69Taillights(Harchback) .......... 23-166
{Sedan) .............. .. 23-167Lights. Inteliol
Cargo Area Light {Hatchback) ...... -.. -.. -... 23-177Ceifing Light ........-..-.23-175
Dash Lights Blightness Controt .............. 23-t70Glove Box Lighr ................................... 23-1 69Spotfighr ............ ....-.23-174Trunk Light (Sedanl ............... .............. - 23.-177*Lighting Sysrem .......-.-... 23-152:Moonroof ,,.,.......,..,,,,,.-.23-211PGM-FI Systom ........ S€crion 11Power Distribution .,.-..--..23-54Power Door Locks .............,,..................... 23-233Power Mirors ..,..,....-...- 23-216Power Relays ...........,..... 23-68Power Windows ............ 29-222*Rear Window Defogger ........,... ..........,..... - 23-20,6Reminder Systems
Key-in Remindel System ....,.............,.... 23-1 50Lights-on Reminder System ................... 23-l 5f*Maintenance Reminder system ..,,.... -.. - -. 23-.1 2gSeat Belt Reminder System ..................- 23-125*Side Markel/Turn Signal/Hazard
Ffasher System .,..,..-.23.-1A4Spark Pfugs .........-...-..... 23-97Starting System ....,,.....-. 23-73*Stereo Sound System ...,.......................,,.. 23-l gg
Supplemental Restraint System {SRS} ......... 23-265Vehicfe Speed Sensor {VSS) .............--..-.... 23-122*Wiper/Washer Systom ...............--.........-..- Zg-254
rRead SRS pi€cautions on Page 23-271 betore workingin these areas.
-+

lgnition System
Gomponent Location Index
IGNITION TIMING CONTROL SYSTEMa Troubleshooting, section I1a Inspection and setting, page 23-89
DISTRIBUTORTop End Inspection, page 23-91Removal/lnstallation, pages 23-91, 92Overhaul, page 23-93Reassemblv, page 23,94lgnition Coil Test/Replacement, page 23-95lgnition Control Module {lCM} Inpur Test, page 23-96
WIRESInspection, psge 23-94
SPARK PLUGSfnspection, Page 23-97
23-87

lgnition Timing Inspection and Setting
1.Start the engine. Hold the engine at 3,00O rpm with
no load (A/T in S or E position, M/T in neutral) until
the radiator fan comes on, then let it idle.
Pull out the service check connector located behind
the right kick panel. Connect the BRN/WHT and BLK
terminals with the SCS short connector.
4. Adiust ignition timing, if necessary, to the follow-
ing specifications:
lgnition Timing:
16 t 2 BTDC (RED) at 75O 1 50 rpm in noutral
NOTE:
a Shift lever must be in neutral.
a All electrical systems should be turned OFF.DATA LINKCONNECTOR {3-P}NOTE: Do not attachthe jumper wire.
POINTER
SCS SHORT CONNECTOR{0?PAZ-O010't 00t
SERVICE CHECK CONNECTOR I2.PINOTE: Located behind the right kickoanel
Connect a timing light to the No.1 ignition wire andpoint it toward the pointer on the timing belt cover.
TIMING LIGHT
lcont'd)
REO MARK
23-89