hose HONDA INTEGRA 1994 4.G Service Manual

#7 VACUUM HOSE
Troublclhooting
VACUUM PUMP/GAUGEA973X-O41-XXXXX
EVAP PTJBGE COI{TROLDIAPHRAGM VALVE
EVAPPUBGE CONTROL
Bl8Bl .noin.:YEL/BLK I+I
(-t
wirg aide
--\
EVAPR'RGE COI{TROLSOLENOID VALVE
(cont'd)
VALVE
YEL/BLK (+I
Disconn€ct #7 vacuum hose
trom the EVAP putgo control di'
aph.agm valve lon the EVAPcon-
t.ol canistor) and connoct a
vacuum gauge to tho hose.
Stsrt the €ngine and allow it toidls.NOTE: Engine coolant tempera-
ture must be b€low 163oF (73ocl
Oisconnect the 2P connegtor trom
the EVAP purge control solenoid
Mea suro voltago betw€enYEL/BLK {+) terminsl 6nd RED
l-) terminal.
Inapact vacuum hoa€ror.ring.l| OK, toolrc. EVAPpurgo conttol solenoidls ther6 battery voltage?
Moasule voltage botweenYEL/BLK {+) terminal bodYground.
(To pa96 1 1- 138)
(To page 1 'l -139)
11-137

(From page 1 1-137)
lTo page 1 1-'l39)
Start the engine. Hold the engineat 3,OOO rom with no load lA/T in
E orE position, M/T in neutrsl)unlil lhe radiator tan comes on.then let it idle.
Check lor vacuum at # 7 vacuumhose alter starting the engine.
Oisconnect the 2P connoctor fromthe EVAP purge control solenoid
Intpoct vacuum hoaarcuting.It OK, reolrco tr|c EVAP
Purge contlol lolanoid
ls there manifold vacuum?
Inrpoct for a short i|t RED wire bo-lwoen ECM {A2Ol and th6 con-noclor.ll wiro la OK, substituto a known-good ECM 6nd .echock. lf symp-tom goes away, loplace tho origi-nal ECM.
Ropair opon in YEL/BLKwirc b.tw..n EVAPpurgo control rolanoidvrlvo and th. xiM-Flmlin r6lay.
ls there baftery voltage?
Inspoct RED wirc for 6n opon totrody g.ound botween ECM lA20)and th6 conn6ctor.It wir. b OK, substiluto a known-good ECM and rochock, It sym-ptom 9o6s away, roplaco thooriginal ECM,
Emission Gontrol System
Evaporative Emission (EVAP) Gontrols (cont'd)
{From page 11-137}
11-138

(F.om pdge 1l-138)
Connoct a vlcuum gaugo tocaniator purg! lir ho!o.
Stsn tho onginc lnd rai!. spo€dto 3,50O rpm.
Connect a vacuum gauge to thecsnister puag6 hos6 and raise thesngin€ spe€d to 3,500 rpm.
Do€a vocuum opp€ar on gougo
within 'l minuto?
Saa EVAP tso {ay vdv. t.!t ioconrDbta.Evapoardva ambdon coartaoL |.|ox.
Inapoct tha purga hosoand drronl. body potl
for pinch or blocklga.
VACUUM PRESSUREGAUGE O-4 In.HgoTJAZ-OOIOOOB
PURGE AIR HOSE
(cont'd)
11-139

Emission Control System
Evaporative Emission Controls
(cont'dl
Evaporativ€ Emission {EVAPI Two Way Valvo Tasting
l. Remove the tuel fill cao.
2. Remove vapor line trom the two way valve on the
fuel tank and connect to T-fitting trom vacuum
gauge ano vacuum pump as snown.
VACUUM/PRESSURE GAUGEoTJAZ-OOI OOOa
A973X-041-XXXXX
fT-FITTING
Apply vacuum slowly and continuously while watch-
ing the gauge.
Vacuum should stabilize momentarilv at 5-15
mmHg (0.2-0.6 in. Hg).
a It vacuum stabilizes (valve opensl below5mmHg(O.2 in.Hg) or above I 5 mmHg (O.6 in.Hg), install
a new valve and retest.
Move vacuum pump hose from vacuum to pressure
titting, and move vacuum gauge hose trom vacuum
to oressure side as shown.
Pressure should stabilize at 1O-35 mmHg (0.4- 1 .4
in. Hg).
a lf p.essure momentarily stabilizes {valve opensl
at 1O-35 mmHg (O.4- 1.4 in.Hg), the valve is
oK.
a lf pressure stabilizes below 10 mmHg {O.4 in.Hg)
or above 35 mmHg (1 .4 in.Hgl, install a new valve
and retest.
4.
J-.
fF . -,-/ asr^:
,T 4?e
Slowly pressurize the vapor line while watching thegauge.
11-140

lllustrated Index
NOTE:
a Whenever the transmission is removed, clean and grease the release bearing sliding sudace.
a It the pans marked r are removed. the clutch hydraulic system must be bled (see page 12-6).
a Inspect the hoses lor damage, leaks, interterence, and twisting.
*RESERVOIR
HOSEASSISI SPRING
PEDAL PIN
CLUTCH PEDALAdjustment,page 12-4
15 N.m 11.5 kgl.m,11 tbt.ftl
6 x 1,0 mm9.8 N.m ll.0 ksf.m, 7 lbf.tt)
FLYWHEELInspection. page 12-9Replacement, page 12-9
TCLUTCH MASTER CYLINDERRemoval/lnstallation, page 1 2-5
19 N.m ll.9 kgt.m,14 lbf.ftl
.CLUTCH PIPE
15 N.m {1.5 kgl.m,1 1 rbf.ft)
ICLUTCH PIPE
JOtt{T
8 x 1.25 mm25 N.m (2.6 kgl.m,19 lbt.ttl
RELEASE BEARINGRomovaf /lnspection, page 1 2-1 1lnstaffation, page 1 2- 1 2
TRANSMISSIONRomoval. see
CLUTCH DISCRemoval/lnspection. page'1 2-8Installation, page 12-10
8 x 1.25 mm22 N.m (2.2 kgf.m.16 lbl.rr)
section 1312 x 1.0 mm103 N.m llO.5 kgt.m,76 rbf.ftl
PRESSURE PLATERemoval/lnspection. page 1 2-7Installation, page 12,10
TSLAVE CYLINDERRemovaf /lnstallation. page 1 2-632 N.m {3.3 kgf'm,24 tbf.ftl
15 N. m {1.5 kgf.m,'| I tbf.ftl
COTTERBeplace.
I
NInl
9t
v-_fl
ICLUTCH
12-3

Clutch Master Cylinder
Removal/lnstallation
CAUTION:
a Do not sgill b.ake lluid on the car; it may damags the
painl; it biake fluid does contact tha paint. wash it
otf immediately with water.
a Plug lhe end ot the clutch pips and r€servoil hose with
a shop towel to prsvent blake fluid ttom coming out.
1. Remove the brake fluid from the clutch master
cylinde. reservoir with a syringe.
2. Disconnect the clutch oioe and reservoir hose from
the clutch master cvlinder.
CLUICH PIPE15 N'm {1.5 kgl.m,1 1 tbf.ftl
CLUTCHMASTERCYLINDER
Pry out the cotter pin. and pull the pedal pin out ot
the yoke. Remove the nuts.
NUTS13 N.m {1.3 kgf.m,9 lbt.frl
Remove the clutch master cylinder.
NOTE: Do not spill brake fluid on the
cylinder damper.
OAMPERCLUMAIcYL
Install the clutch master cylinder in
der of removal.
NOTE: Bleed the clutch hydraulic s\
12-61.
clutch master
CLUTCHMASTERCYLINDER
!l rn Ine reverse or-
c system (see page
12-5

Slave Cylinder
Removal/lnstallation
CAUTION:
a Do not spill brake tluid on the car. it may damago tho
paint; it brake tluid doos conlacl tho paint, wash it
off immediately with watei.
a Plug tho €nd of the clutch pipe with a shop lowsl to
plevcnt b.ake fluid from coming out.
-61, Super High Temp Urea Grease {P/N
08798-9002).
: Brake Assembly Lube or equivalent rubber
grease.
Disconnect the clutch pipe from the slave cylinder.
Remove the slave cylinder from the clutch housing.
'1.
BOOTRemove and check for signs ol leaking and deterioration.
Install the slave cylinder in the reverse order ol
removat.
NOTE: Make sure the boot is installed on the slave
cylinder.
CLUTCH PIPE15 N.m (1.5 kgf.m, 11 lbf'ftl
SLAVE CYLINOER
-90021-Cl
tP/N 08798
8 x 1.25 mm22 N.m 12.2 kgl'm,16 rbt'ft)
4.
:^....:: Gil^lt i
(Brake A$embryLubol
Bleed the clutch hydraulic system.
a Attach a hose 1o the bleeder screw, and suspend
the hose in a container oJ brake fluid.
a Make sure there is an adequate supply of tluid at
the clutch master cylinder. then slowly pump the
clutch pedal until no more bubbles appear at the
bleeder hose.
a Refill the clutch master cylinder with fluid when
done.
a Use only DOT 3 or 4 brake tluid.
12-6

Transmission Assembly
Removal
Mskc aurs iack! and safoty Etands aro placod proper-
ly lsl8 saqtion 1|.
Apply parking brake tnd block rear whccl! to car
will not roll ofl stand3 and f.ll on you while wotking
undrr it.
CAUTION: Use tondcr coyar3. to avoid drmlging
plintsd 3qrfaca3,
Disconn€ct the negative {-) cable from the battery,
then the positive (+) cable.
Drain the transmission oil, then reinstall the drain
plug with a new washer (see page 13-3),
Remove the intake air duct and the air cleaner hous-
ing assembly,
AIR CITANERHOUSING
13-4
4. Disconnect the back-up light switch connoctor and
the transmission ground wir€.
5, Remove the lower radiator hose clamp trom ths
transmission hanger B.
BACK.UP LGHTsuTcH cot{t{EcToR
lnaNsMttistoNGROUND WIRE
tnaNsi ssloNHANGEB B
o.
1.
R€move the wire harness clamPs.
Disconnect the stsrt€r motor cables and the vahicla
soeed sensor (VSS) connector.
VSS OONNECTOR

'19.Install the slave cylinder, then install the clutch pipe
bracket.
NOTE: Use only Super High Temp Urea Grease
(P/N 08798 - 9002).
CLUTCH PIPE6x1.0mm9.8 N.m {1.0 kgf.m, 7 lbf ft)
8 x 1.25 mm22 N-m 12.2 kgl.tr't,16 rbf.ftl
20.
21.
tPlN 08798 - 90021
VSS CONNECTOR
Connect the vehicle speed sensor (VSS) conneclor
and the starter motor cables.
Install the wire harness clamPs.
6x1.0mm9.8 N.m (1.0 kgt m,7 lbf ftl
WIREHARNESSCLAMPS
8 x 1.25 mm8.8 N.m 10.9 kgf.m,6.s tbf.ft)
STARTERMOTORCABLES
22, lnstall the lower radiator hose clamp on the trans-
mission hang€r B.
23. Connect the transmission ground wire and the
back-up light switch connector.
16 tbf.fttBACK.UP LIGI{TSWITCH CONNECTOR
GROUND WIRE HANGER B
Install the air cleaner housing assembly and the air24.
intake duct.
AIR CLEANERHOUSINGASSEMALY
6x1.0mm9.8 N.m 11.0 kgt'm,7 lbtftl
AIR INTAKE DUCT
Refill the transmission with oil (see page 13-3).
Connect the positive (+) cable first, then connect the
negative ( - ) cable to the battery.
Check the clutch operation.
Shift the transmission. and check for smooth opera-
tron.
29. Check the front wheel alignment (see section 18).
9\
\<
27.
28.
13-49

Special Tools
Rol. No. Tool NumbslDescriptionOty Page Reference
o
IA\
,6\
@
€/
o
@rt)
@
@
\9
@
@
@
@
@
@
OTGAB PF50l OO
oTGAB-PF50101
oTGAE-PG40200
oTHAC-PK4010A
oTHAE-PL50lOO
oTLAE-PX40100
OTLAJ PT30l OA
OTMAJ-PY4O'I 1A
oTMAJ-PY40120
oTPAZ -OO10100
07406-OO20003
o7406 0070000
07736 A01000A
o7746-O010100
o7746-O010500
07746-OO10600
07746 0030100
o7749-O010000
07947-6340500
Mainshatt Holder
Clutch Spring Compressor Bolt Assembly
Housing Puller
Clutch Spring Compressor Attachment
Clutch Spring Compressor Attachment
Test Harness
A/T Oil Pressure Hose, 221O mm
A/T Oil Pressure Adapter
SCS Short Connector
A/T Oil Pressure Gauge Set w/panel
A/T Low Pressure Gauge w/panel
Adjustable Bearing Puller, 25-40 mm
Attachment, 32 x 35 mm
Attachment, 62 x 68 mm
Attachment, 72 x 75 mm
Driver, 40 mm l.D.
Driver
Oriver Attachment
'I
I
1
1,1
1
1
1,|
1
1
1
1
1
I
I'I
1
14-1 1 1.160
14-144,147
14-1 1 3
14- 144,147
14 144,'t47
14-49,90
14-94
14-94't 4-44
14-94
14-94
14-150,151
14-139,140
14-140.1 50,1 51,1 52, 1 53
14-150,152
14-134
1 4-1 39,'140, 1 50.1 51,1 52
14,150
Edrn$r--€
o
a)
a6l@o
@@@@(r)
*@ Must be used with commercially available 3/8 in. x 16 threads/in. slide hammer.
@
14-2