steering HONDA INTEGRA 1994 4.G Manual PDF

15.Thread the right and lefi tie-rod ends onto the rack
an eoual number of turns.
TIE-ROO ENDTIE.ROD LOCKNUT
R€connect the tie-rod ends to the steering knuckles,
tighten the castle nut to the specified torque, and
install new cotter pins.
CAUTION: Iorquo tho castle nut to tho lower tor-
que lpocification, thsn tighton it only far cnough to
align thc slot with tho pin hole. Do not align tho
nut by loosoning.
CASILE NUT39 - 47 N.m14.0 - a.8 kgf.m. 29 - 35 lbf ftl
17. lnstallthe front wheels.
18. Fill the system with pgwer steering fluid and bleed
air from the system (see page 17-21).
19. After installation. perform the following checks.
. Check the gearbox Jor leaks (see page 17-231
. Adjust the front toe (see section 18).
o Check the steering wheel spoke angle. Adjust by
turning the right and left tie-rods, if necessary.
Ball Joint Boot Replacement
Remove the boot set ring and the boot.
CAUTION: Do not contaminate ihe boot in3talls-
tion section with gr€aso.
Pack the interior of the boot and lip with grease.
Wipe the grease off the sliding surface of the ball
pin, then pack the lower area with fresh grease.
CAUTION:
. Ke€p g;eass off the boot in3tallation section and
tho laperad section of the ball pin.
. Do not altow dust, di.t, or other toreign mat6ti-
als to enter tho boot,
LIPBALL PIN TAPEREDSECTIONWipe off the grease.
BOOT INSTALLATIONSECTIONwiDe off the grease.
BOOT INSTALLATIONSECTIONWipe off the grease.
COTTER PINOn reassembly, bendthe cotter pin as shown.
Install the boot in the groove ot the boot installation
section securely, then bleed air.
SALL JOINT BOOTCLIP GUIDE07MAG - SL(x)l00Adiust the depth byturning the tool.
SET RING
Insert the special tool into the threads in the ball pin
and align the end of the tool with the groove in the
boot.
Slide the clip over the tool and into position
CAUTION: After installing the boot, check th. b.ll
pin taperod section tor grease contamiration and
wipe it if nocossary.
NE.ROD END
Turn the right and left tie-rods equally.
17-65

Dashboard
Component Removal/lnstallation
SRS wire harnesses are routed near the dashboard andsteering column.
CAUTION:
a All SRS olectrical wiring harnesses ar6 covolodwith yallow insulation.
a Betoro disconnecting any paft ot th6 SRS wiro
harn€ss, connoct th€ shoi connectots (s66 page
23-2721.
a Replaco th€ entire Itlocted SRS hsrness asaem-
bly il h has an open circuh or damagod wiring.
CAUTION: Whan prying with a flat tip scrowdiv... wrapit with protoctiv€ tape, and apply protectivo tapo a.oundth€ felatsd parts. to provent damag€.
Instiumont p8n6l, Dashboad lower covor. Knec bobtcframoval:
l. Lower the steering column.
2. Remove the screws and detach the cliDs, then re-
move the instrument panel.
3. Remove the coin oocket.
4. Remove the screws and detach the clips, then re-
move the dashboard lower cover.
Disconnect the connector.


: Scrawlocation3, 5
AIF|]A\g)
A i Clip locationg
AA: Cllp, 2 B> : Clip, 2
I l-l L'l| ,-__-, )
itrvi
) 4Z)
_:n,,4<-ft
INSTRUMENT PAI{EL
(cont'd)
COIN POCKET
20-131

Dashboard
Replacement Precautions
SRS wife harnesses are routed near the dashboard and
steering column.
CAUTION:
a Alt SRS olectrical wiling harness€s ale covorad
with Yollow insulation.
a Botore disconnecting any part ot the SRS wiro
harness, connect ths short connscto6 (see page
23-2721.
a Roplac6 ih€ entiro aflectod SRS halnoss assem-
bly il it has an opon cilcuit or damagod wiling'
LEFT DASHSENSOR
Bstora lomoving the dashboaid:
!@@ To avord accioenlal dsployment and
""iUU inir.v, always install the plotoctive short
;onnectors on the driver's and tlont pass€ngel's air-
bag connectors bolors working near any SRS wiring'
1. Disconnect the battery negative cable, then discon-
necl the positive cable.
NOTE: The original radio has a coded theft protec
tion circuit. Be sure to get the customer's code num-
ber before- disconnecting the battery.
- removing the No 32 (7.5A) Iuse from the under-
hood fuse/relaY box'- removing the radio.
After service, reconnect power to the radio and turn
it on. When the word "CODE" is displayed, enter
the customer's 5 digit code to restore radlo
ooeration.
DRIVER'S AIREAG
SRS UNIT
20-136
DRIVER'S AIRBAG
2.lnstall the short connectors (RED)
Ddvar's:
Remove the access panel, then disconnect the con-
nector between the cable reel and driver's airbag'
Connect the short connector (RED) to the driver's
airbag connector lsee page 23-27 2l'
DRIVER'SAIRBAG CONNECTOB
CABLE REELCONNECTOR
SHORTCONNECTOR(RED)
Front passongor's:
Remove the glove box {see page 20-135}, then dis-
connect the connector between the tront pas'
senger's airbag and SRS main harness Connect the
short connector (RED) to the front passenger's air-
bag connector (see Page 23-273).
FROf{T PASSENGER'SAIRBAG
ACCESS PAI{EL
FRONT PASSET{GER'SAIRBAG CONNECTON
SHORTCONNECTOR(REDI
SBS MAIN HARNESS
CONNECTOR

Replacement
To remove the dashboard, first remove the:
a Front seats (see page 2O-103)
a Front and rear consoles (see page 20-128)a Dashboard lower cover (see page 2O-131)a Knee bolster (see page 2O-132)a Glove box lsee page 2O-135). Clock (see page 20-135)
a Moonroot switch (see page 20-1341a Stereo radio/cassette {see page 20-132)
Lower the steering column (see section 17).
@@ ro avoid accidentat dedoyment andpossiblo in ury, always install the prot€ctive short
connector on tho drivsr's airbag connector bgtor€
lowering tho stooring column (so€ page 20-1361.
NOTE: To prevent damage to the steering column,
wrap it with a shoD towel.


: 8olt, nul locations
A

: Bolt, 28 : ut, 2
8 x 1.25 mm22 N-m 12.2 ksl.m,16 lbt.frl
8 x 1.25 mm
gill$"'l
STEERING COLUMN
3. Remove the nuts, then remove the front passsnger,s
airbag bracket,
@ To avoid accidantar daploym.nr ",'dpossibls iniury, always install th€ protoctiv. 3hqtconnoctor on tho ,ront passongor'a airbag conncc-tor whon tha SRS main ha.na$ is disconncctod llcrpago 20-136).


: Nut locatlons, 4
FRONT PASSENGER'S
FRONT PASSENGER'SAIRBAG BRACKET
4.
SRS MAINHARNESS
Disconnect the air mix controlcable and connectors.
AIR MIX CONTROLCAELE
CONNECTORS
(cont'dl
20-137

Heater and Air Conditioning
Heater ........ 21-1
Air Conditioning .......... ..22-1
SUPPLEMENTAL RESTRAINT SYSTEM {SRS}
The Integra SRS includes a driver's airbag, located in the steering wheel hub. In addition. all models except the
RS model for Canada have a front passenge.'s airbag located in the dashboard above the glovs box. Information
necessary to safely service the SRS is included in this Service Manual. ltems msrk€d with an asterisk (') on the
conlents page include, or are located near, SRS components. Servicing, disassembling or,eplacing thes€ items
will require special precautions and tools, and should therefore be done by an authorized Acura dealer.
a To avoid r6nd6dng tho SRS inoporativo. which could lead to personal injury or dealh in tho svont ot a sevele
frontal collision, all SRS servica work musl b€ portormed by an authorized Acura dealer.
a lmpropor sorvico procaduro3, including incorrect romoval and installatlon of tho SRS, could load to porsonal iniu-
ry causod by uninlonlional activation of tho ailbag8.
a All SRS eloctdcal widng harnossos are covored with yollow in3ulation. Relatsd compononts a.o locatod in tha
stsering column, flont console, daehboard, and dashboafd low6r pan6l, and in lhe dsshboa.d above lh€ glove
box. Do not uao electdcal tost equipmont on theae circuhs.
NOTE: The original radio has a coded theft protection circuit. Be sure to get the customer's code number beto.e
- disconnecting the battery.- removing the No. 32 (7.5 A) luse from the under-hood fuse/relay box.- removing the radio.
After service, reconnect power to the radio and turn it on. When the word "CODE" is displayed, enter the cus-
tomer's 5-digit code to restore radio operation.

Connector ldentification and Wire Harness Routing
ABS Modulatol Unit Wile Harness
Engine Compartmont Wile Hatnaaa
Connoctor or
Torminal
Numbor ot
CaviiieELocationConnocta tooies
Ltol
c162
c163
c164
c165
c166
c't 67
c168
't4
2
2
Right side of engine comPartment
ABS modulator unit
ABS modulator unit
ABS modulator unit
ABS modulator unit
ABS modulator unit
ABS modulator unit
ABS modulator unat
Main wire harness (c21 1)
ABS Dressure switch
ABS right Jront solenoid (OUT)
ABS right front solenoid (lN)
ABS rear solenoid (OUT)
ABS rear solenoid llN)
ABS le{t front solenoid {OUT)
ABS left tront solenoid (lNl
Connector or
Tolminal
Numbd of
CaviliesLocationConnocta tot{oioE
c301
c302
c303
c304
c305
c306
c307
c308
c309
c310
c31 1
c312
c313
c314
c315
c316
c317
c318
c319
c320
20
20
1
2
14
2
1
1
2
4
2
2
1
2
2
5
Behind left kick Panel
Behind left kick panel
Behind lett kick Panel
Left side of engine compartment
Left side of engine comPartment
Left side of engine comPartment
Left side o{ engine comPartment
Left side of engine comPartment
Left side of engine compartment
Lelt side oJ engine comPartment
Middle of engine comPartment
Left side of engine comPartment
Left side oJ engine comPafiment
Behind leJt headlight
Behind left headlight
Behind left headlight
Behind left corner ot front
bumper
Behind lett corner ot front
DUmper
Behind left corner of ftont
DUmper
Behind left cornet of front
DUmper
Main wire harness (C4231
Main wire harness (C424)
Front fog light sYstem
Engine wire harness (C126)
Engine wire harness (C 127)
Test tachometer connector
Daytime running lights resistor
Windshi€ld wiper motot
Brake fluid level sensor ( + |
Brake fluid level sensor (- )
Power steering pressure (PSPI
Lett front wheel sensor
Cruise control actuator
Left headlight (Low beam)
LeJ-t headlight (High beam)
Front fog light system
Windshield washer motor
switch
Rear window washer motor
Left front side matker light
Left front tu.n signal/parking lights
USA
ABS
Option
Canada
Option
G301Lett side of engine comPartmentBody ground, via engine comPart-
ment wire harness
23-20

Electrical Switch Replacement
a All SRS €lectric8l wiring hamosses ar€ covorsd withyellow insulation,
a Befora disconnecting any pan of tho SRS wilo har-neas. connect the short connoctor(sl.a R6place the entire attect6d SFS harness assombly ifit has an opon circuit 01 damaged wiling.
NOTE: The original radio has a coded theft protection
circuit, Be sure to get the customer's code number before- disconnecting the battery.- removing the No. 32 (7.5 Al fuse from the under-hoodluse/relay box.- removang the radio.
After service, reconnect power to the radio and turn iton. When the word "CODE" is displayed, enter the cus-tomer's 5-digit code to restore radio ope.ation.
1. Disconnect the negative cable from the batery.
2. Remove the dashboard lower cover and knee bolster
{see page 23-70).
3. Disconnect the 5-P connector from the under-dashfuse/relay box and the 7-P connector from the mainwire harness (see page 23-70).
E
4. Remove the steering column covers.
Insert the key and turn it to ,,O',.
Remove the two bolts and replace the switch.
UPPER COVER
7. Install in the reve.se orde. of removat.
23-71

lgnition Switch
Steering Lock Replacement
CAUTION:
a All SRS electrical wiring harnesses ale covsred with
yellow insulation.
a Belore disconnecting any parl ot the SRS wir€ hal-
ness, connecl the short connector{s).
a Replace the entire alfected SRS harness a$6mbly il
it has an open circuit or damaged wiring.
NOTE: The original radio has a coded thett protection
circuit. Be sure to get the customer's code number betore
- disconnecting the batterY.
- removing the No. 32 (7.5 A) fuse from the under-hood
fuse/relay box.- removing the radio.
After service, reconnect power to the radio and turn it
on. When the word "CODE" is displayed, enter the cus-
tomer's 5-digit code to restore radio operation.
1. Disconnect the negative cable from the battery.
2. Remove the dashboald lower cover and knee bolster
(see page 23-7'l ).
3. Disconnect the 5-P connector from the under-dash
fuse/relay box and the 7-P connector trom the main
wire harness {see page 23-71).
4. Remove the steering column covers (see page
23-711.
5. Remove the column holder mounting bolts and nuts'
BOLT22 N.m
12.2 kgl'm.
NUT13 N.m(1.3 kgf.m, 9.4 lbl'ftl
23-72
16 tbt.ftl
6. Lower the steering column sssembly.
7. Center-Dunch each oJ the two shear bolts and drill
their heads off with a 5 mm {3/1 6 in) drill bit'
CAUTION: Do not dama96 tho switch body whon
r€movlng the shoar bol$.
Remove the shear bolts from the switch body.
Install the new ignition switch without the key in-
serted.
Loosely tighten the new shear bolts.
Insert the ignition key and check for proper opera-
tion of the steering wheel lock and that th€ ignition
key turns freely.
Tighten the shear bolts untilthe hex heads twist off.
8.
q
10.
11.
12.

Gauge Assembly
Removal
CAUTION:
a All SRS electrical wiling harnesses ara cover6d with
yollow insulation.
a Eofore disconnecting any part ol the SRS wiro har-
n6ss, connoct lhe short connector(sl.
a Roplace tho entirs affocted SRS harneas assembly if
it has an open circuit 01 damaged wi.ing.
SBS MAIN HARI{ESS(Covor6d with Yollow in.ulationl
Remove the two screws lrom the instrument panel.
Remove the instrument panel.
NOTE: Remove the instrument panel careJully
without damaging the cliPs.
1.
2.
lcarrio. tho SRs indicolor 8ignal)
CLIPS
23-118
Tilt the steering wheel down with the tilt adjustment
tevet.
Remove the three mounting screws, and spread a
protective cloth on the steering column.
PROTECTIVE CLOTH
Pry the gauge assembly out, and disconnect allcon-
nectors from it.
GAUGE ASSEMBLY
Take out the gauge assembly as shown.o.

Interlock System
Component Location Index
All SRS electrical wiring harnass€s are covered with
yallow insulation.
Before disconnecting any part of the SRS wire har-
ness, connect the shon connector(sl.
Replace the entire affected SRS halness ass€mbly it
it has an open circuit or damaged wiring.
INTERLOCKCONTROLUNITfnput Test, page 23-141
SRS MAI[{ HARNESS
lcovorod with yellow insulstionl
SHIFT LOCK SOLENOIOTest, page 23- 143Repfacement, page 23-1 43
KEY INTERLOCK SOLENOIDsnd KEY INTERLOCK SWITCH(ln the steering lock assembly)Test, page 23-142
23-138