steering HONDA INTEGRA 1994 4.G Manual Online

Control Unit Input Test
Oisconnect the 8-P connector from the interlock control
unit. Check for good contact between the connector and
socket terminals. lf the terminals 8re OK, make Iollow-
ing input tests at the connector. lf all input tests are OK,
but the problem remains, replace the cont.ol unit,
NOTE: lf the shilt lock solenoid clicks when the ignition
switch is ON and the brake pedal is pushed (shift tever
is in lfl position, accelerator is in rest position), the shiftlock system is electronically normal; test the A/T gear
positaon switch as described on page 23- 134.
Shift Lock Sy.tem:
No, Wlr6 Tost condition
Koy Intodock Systam:
No. WireT6st condition
Tost: Dosired resultPossiblo cause if rssuh is not obtainod
T6st: Desiled reaultPossible caure if rosult is not obtainsd
'I
lgnition switch ON (ll)
Brake pedal pushedCheck for voltage to ground:
There should be bsttery voltage
Blown No. 41 (15 A) fuse in the
under-hood fuse/relay box
Faulty transmission control module(TCM}
Faulty ECM
Faultv brake switch
Faulty throftle position lTP) sensor
An oDen in the wire
wn t/hEulgnition switch ON
brske pedal and
accelerator pushed
the same time
I [),
at
Check for voltage to ground:
There should be less than
battery voltage.
GRN^/vHT'
Shift lever in @Check lol continuity to ground:
There should be continuity.
Faulty A/T gear position switch
Poor ground {G201, G401}
An oDen in the wire
YEL/BLK
lgnition witch ON (lllCheck for voltage to ground:
There should be battery voltage
Blown No. 15 (10 A) luse in the
under-dash fuse/relay box
Faulty shift lock solenoid
An oDen in the wire
BLKUnder all conditionsCheck for continuity to ground:
There should be continuitv.
. Poor ground (G2O1, G4O1). An ooen in the wire
2
Shift lever in position
E
Check for continuity to ground;
Ther€ should be continuity.
Faulty A/T gear position swirch
Poor ground (c2O1 , G4O1)
An oDen in the wire
3WHTAYEL
lgnition switch tu.ned
to ACC (ll 8nd the keypushed in
Check for voltage to ground:
There should be battery voltage
Bfown No. 42 l2O Al fuse in the
under-hood tuse/relay box
Faulty steering lock assembly(kev interlock solonoid)
An oDen in the wire
4WHT/BLU
lgnition switch turned
to ACC (ll and the keypushed in
Check tor voltage to ground:
There should be batery voltage,
Bfown No. 42 l2O Al fuse in the
under-hood fuse/relav box
Faulty steering lock assembly(key interlock solenoid)
An oDen in the wire
23-141

Interlock System
Kev Interlock SolenoidTestKey IntenocK Dorenoro I esr -
CAUTION:
a All SRS electrical wiring harnesses ar€ covered rYith
yollow insulation.
a 8eforc disconnecting any pan of the SRS wire har-
ness. connecl tha short connoclol{s|.
a Raplace the ontire affected SRS harness assembly if
it has an opon circuit or damaged wiring,
4. Check for continuitv between the terminals in each
switch position according to the table.
5, Check that the key cannot be removed when the bat-
tery is connected to the No. 6 8nd No. 7 terminals.
a It the kev cannot be removed, the key interlock
solenoid is OK.
a lf the key can be removed, replace the steering
lock assembly (key interlock solenoid is not avail-
able separately).
1.Remove the dashboard lower cover
Remove the knee bolster.
Disconnect
narness.
the 7-P connector from the main wire
\______________rry
Position7
lonitionS hch Acc
Koy push€d ino---o
Koy roleEsod r--o
* : l5-20ohms
{Covorod with yollow inlulrtionl
23-142

Lighting System
Combination Light/Turn Signal Switch Test
CAUTION:
a Atl SRS Oloctricsl wiring harnesses ar6 covered with
yellow insulation.
a Bslor€ disconnecting any pan ot the SRS wire har-
ness, connact the short connsctollsl.
a Replace the sntire aftectad SRS harne$ assembly if
it has an opon circuit or damagod wiring.
1. Remove the dashboard lower cover and steering
column covers (see page 23-71).
2. Disconnect the 4-P and 7-P connectors from the
switch.
3. Check the connector and socket tetminals to be sure
they are all making good contact. lf the terminals are
bent, loose, or cotroded, repair them as necessary,
and recheck the system.
4. Check tor continuitv between the terminals in each
switch position according to the table.
SRS MAIN HAR ESS
B
D
G
H
4-P CONI{ECTOR
7.P CONNECTOR
23-158

Lighting System
Combination Light Switch
Replacement'1. Remove the steering column covers.
Disconnect the 4-P and 7-P connectors from the
combination lighr switch, then remove the two
screws and lift out the switch.
Daytime Running Lights Resistor
UPP€R COVER
Test lCanada)
CAUTION: The daytime running lights resistor becomas
vely hot when the daytime running lights are on; do not
touch it or the attaching hardware immediately aftel th€
lights h8ve b€en turned otf.
1. Disconnect the 3-P connector from the resistor.
DAYTIME RUNNINGLIGHTS RESISTOR
Measure the resistance between the resistor termi-
nals (A and B) and the Dower terminal C.
R€sistance: 1.4 O I O.O7 O
Replace the resistor with a new one if any ot the
resistances are bevond soecification.
?nd
V-c
View trom lerminal side
23-160

Horn
SwitchTest(cont'd)
6.Remove the two TORX@ bolt6 using a TORX@ T30
bit, then remove the driver's airbag assembly.
Check for continuity between the horn positive ter-
minal and the steering column shaft with the horn
switch pressed, There should be no continuity.
HORN SwlTCHPOSITIVE TERMIITAL
TORXO BOLT(U!6 s TORxo T3O bitl
8.
a lf there is continuitv:- With cruise control: Test the set/resume
switch. lJ the switch is OK, replace the cable
reel.- Without cluise control: Replace the cable reel.
a lJ there is no continuity. remove the steering
wheel and the four screws, then remove the
steering wheel cover. Replace the faulty horn
switch.
Reinstall the steering wheel {see section 17).
DB|vEN'SAIRBAG ASSEMBLY
23-202
ilFrrI|qFrl"

Wipers/Washers Switch Replacement
a All SRS electrical wiring harnesses ale covered withyellow insulation.
a Beloro disconnecting the SRS wif6 harnoss, install theshort connector(sl.a R€place the entire atlscted SRS hamess assombly ilit ha6 an open citcuii ot damaged wiring.
Remove the steering column covers.
UPPER COVER
A-P CONNECTOR
Disconnect the 8-P and 6-p connectors from theswitch.
Remove the two sctews and the switch.
wIPERS^IITASHEBS SWtTCl.t
A-P CONNECTOR 6-P CONNECTOR
4. Install in the reverse order of removal.
23-257

Wipers/Washers
Wipers/Washers Switch Test
5
4
CAUTION:
a All SRS electrical wiring harn6ss6s alo covered with
yellow insulation.
a Belore dkconnecting any part ot th6 SRS wire har-
neaa. connect the short connoctor(sl.
a Replac6 the 6ntire affoctod SRS harness assembly it
it has an open cilcuit 01 damaged wiring.
1. Remove the steering column covers.
2. Disconnect the 8-P and 6-P connectors Jrom the
swatch.
It necessary, remove the two screws and the switch.
Check for continuitv between the terminals in each
switch position according to the table.
scREws
SRS iIAIN HARNESS
{Covor.d rvilh yollow inrulation}
IJK ABCD
23-258

- Dash sensors- Cable reel- SRS unit
General Precautions
Carefully inspect any SRS part before you install it.Do not install any part that shows signs of beingdropped or improperly handled, such as dents, cracksor deformation:
- Airbag assembly {driver's and front passenger's)
Airbag Handling and Storage
Do not try to disassemble the airbag assembly. lt has noserviceable parts. Once an airbag has been operated(deployed), it cannot be repaired or reuseo.
For temporary storage of the airbag assembly duringservice, please observe the following precautions:
. Store the removed airbag assembly with the pad sur-face up.
!@ It the airbag is impropsrty stored facsdown, accidental deployment could propel the unit withenough force to cause setious iniury
Store the removed airbag assembly on a secure flatsufface away from any high heat source (exceeding
212"Fl1OO'Cl and free of any oil. grease, detergent or
CAUTION: lmproper handling or storage can internallydamage the airbag assembly, making it inoperativ€.ll you suspect the airbag assembly has been damagod,install a new unit and rgler to the Deployment/DigposalProcedures lor disposing of the dsmaged airbag.
Use only a digital multimeter to check the system. lfit's not a Honda multimeter make sure its output is 10mA (0.01 A) or less when switched to the smallestvalue in the ohmmeter range. A tester with a higheroutput could damage the airbag circuit or cause accidental deployment and possible injury.
Do not install used SRS parts from another car. Whenmaking SRS repai.s, use only new pans.
Except when performing electrical inspections,always disconnect both the negative cable and posi-
tive cable at the battery before beginning work.
Replacement of the combination light andwiper/washer switches and cruise control switch canbe done without removing the steering wheell
- Combination light and wiper/washer switchreplacement (see page 23-160).- Cruise control sevresume switch replacement {seepage 23-2491 .
The original radio has a coded theft protection circuit.Be sure to get the customer's code number beforedisconnecting the battery.
When reinstalling the SRS unit cover, be sure it snapstogether properly.
SHORT CONNECTON {REDI
23-271

Supplemental Restraint System (SRSI
Wiring Precautions
o Never attempt to modify. splice or repair SRS wiring.
NOTE: All SRS electrical wiring harnesses are covered
with yellow insulation.
Be sure to install the harness wires so that they are
not pinched or interfering with other car pans.
Make sure all SRS ground locations are clean and
grounds are securely fastened for optimum metal-to-
metal contact. Poor grounding can cause intermittent
problems that are difficult to diagnose.
23-272
Connecting the Short Connectors
@ To avoid accident8l deploymont and pos-
5ibl6 iniury, slways insiall the protectiva short connec-
tor(s) on tho drivgr'3 and passengor's airbag connec.
tor(s) be{ore working noar any SRS wiring.
NOTE: The original radio has I coded theft protection
circuit. Be sure to get the customer's code number
before disconnecting the battery cables.
1. Disconnect the battery negative cable. then discon-
nect the Dositive cable.
2. Connect the short connector(s) {RED):
Driver's Side:
. Remove the access panel from the steering wheel.
then remove the short connector (RED) from the
Daner.
DRIVER'SAIRBAG
CONNECTORIREDI
Disconnect the 3-P connector between the driver's
airbag and cable reel, then connect the short connec-
tor {RED} to the airbag side oi the connector.

Supplemental Restraint System (SRS)
Steerin g-related Precautions
Steering Wheel and Cable Reel Alignment
NOTE: To avoid misalignment of the steering wheel or
airbag on reassembly, make sure the wheels are turned
straight ahead before removing the steering wheel.
Rotate the cable reel clockwise unit it stops.
Then rotate it co u nterclockwise (approximately two
turnsl until:
- The yellow gear tooth lines up with the alignment
mark on the cover.- The arrow mark on the cable reel label points straight
up.
ALIGNMENT MARK
ARROW MARK
23-274
Steering Column Removal
CAUTION:
. Bofore romoving tho 3l6oring column, first discon'
nect tha connector between ths cablo 16ol snd tho
SRS main harness.
. lf th6 stssring column is going to be removed with-
out dbmounting the stesring wh6el, lock the sl6sr-
ing by turning th€ ignition k.y to o-LOCK po3ition or
removo tha k€y llom ths ignilion so that th6 3loaring
wheel will not turn.
Do not replace the original steering wheei with any
other design, since it will make it impossible to properly
instsll the airbag (only use genuine Honda replacement
oans).
After reassemblv confirm that the wheels are still turned
straight ahead and that the steering wheel spoke angle
is correct, lf minor spoke angle adjustment is necessary,
do so only by adjustment of the tie-rods, not by remov-
ing and repositioning the steering wheel.