low beam HONDA INTEGRA 1994 4.G Workshop Manual

11.
Pull the steering gearbox all the way down to clear
the pinion shaft from the bulkhead, and remove thepinion shaft grommet.
Move the steering gearbox to the right so the left
rack gnd clears the rear beam.
Hold the steering gearbox and slide the rack all the
way to the left, then place the left rack end below
the rear beam.
Move the steering gearbox to the left. and tilr the
left side down to remove it from the car.
18.
19.
PINION SHAFT GROMMET
STEEBING GEARBOX
17-47

lnstallation
CAUTION; BG Glrc{ul not io bcnd or drm8go tho piping
whcn in3tllling tho gea.box.
1. Before installing the gearbox, slide the rack all the
way to right.
2. Pass the right side of the steering gearbox above
and through the right side of the rear beam.
3. Hold the steering gearbox and slide the rack all the
wav to the left.
4. Raise the left side of the steering gearbox above
and through the left side of the rear beam.
5. Install the pinion shaft grommet and insert the pin-
ion shaft up through the bulkhead.
NOTE: Align the tab on the pinion shaft grommet
with the slot in the valve bodv.
6. Install and tighten the gearbox mounting bolts.
NOTE: After installing the gearbox, check the air
hose connactions for interference with adjacent
pans.
58 N.m 15.9 kg[.m, $ lbl.ftl
TAA
38 N m 13.9 kgl.m, 28 lbt.ftl
17-63
YELLOW GEAR TOOTH
7.Center the steering rack within its stroke.
Make sure that the cable reel of the SRS is centered
as follows:
. Turn the steering wheel left approx. 150 degrees,
to check the cable reel position with indicator.
. lfthe cable reel is centered. the yellow gear tooth
lines up with the alignment mark on the cover.
. Return the steering wheel right approx. 150
degrees to position the steering wheel in the
straight ahead position.
ALIGNMEi'IT MARK
Slip the lower end of the steering joint onto the pin-
ion shaft (line up the bolt hole with the groove
around the shaft), and tighten the lower bolt.
NOTE:
. Connect the steering shaft and pinion with the
cable reel and steering rack centered.
. Be sure that the lower steering ioint bolt is se-
curely in the groove in the steering gearbox pin-
ion.
. lf the steering wheel and rack are not centeted,
reposition the serralions at lower end of the
steering joint.
(cont'dl
22 N.m 12.2 kgi.m, 16lbf.ftlLOWER BOLT

Bumpers
Front Bumper Replacement
NOTE:
a An assistant is helpful when removing the front bum-per and lront bumper beam.
a Take care not to scratch the front bumper.a Open the hood.
1. Remove the tront turn signal light, then disconnect
the connectors on each side.
< : Sci6w locatlons, 2
FNONT TURNSIGNAL LIGHT
2. Pull the inner fender down. then remove the screws
from the front bumper and lower bumper on each
5rcte.


: Scr6w locations
A : Scrow, 2 BA: Scrow, 2
_A_, __s_,
CONNECTORS
V : Bolt locations
AV: Boh, I BV: Bolr, 2
3. Remove the bolts, then remove the front bumoer.


: Clip locadrn., 2
AA
+Et=-+EP_
:
FRONT BUMPER
NOTE: lf necessary, disassemble the tront bumper.
> : Boll, screw locations
A>: 8olt, 2 8>: Bolr, 5 CV: Bolr, I D<: Screw, 8
nolt
gD
Et2"'l-eo
q-l -ry-l _9, =g
A : Clip locarions
AA : Clip, 2 BA : Ctip, 4
FRONT TURNSIGNAL LIGHTHOLOER
/H i-<€L9- I'a- /
{-r-- FRONT
*= BUMPER r
__tr:i!uF&,
LOWER BUMPER
/ sroe stoE
/ D SEAL CLIPS
fr:**M
INNER FEl{DER
BUMPER
20-139

Connector ldentification and Wire Harness Routing
ABS Modulatol Unit Wile Harness
Engine Compartmont Wile Hatnaaa
Connoctor or
Torminal
Numbor ot
CaviiieELocationConnocta tooies
Ltol
c162
c163
c164
c165
c166
c't 67
c168
't4
2
2
Right side of engine comPartment
ABS modulator unit
ABS modulator unit
ABS modulator unit
ABS modulator unit
ABS modulator unit
ABS modulator unit
ABS modulator unat
Main wire harness (c21 1)
ABS Dressure switch
ABS right Jront solenoid (OUT)
ABS right front solenoid (lN)
ABS rear solenoid (OUT)
ABS rear solenoid llN)
ABS le{t front solenoid {OUT)
ABS left tront solenoid (lNl
Connector or
Tolminal
Numbd of
CaviliesLocationConnocta tot{oioE
c301
c302
c303
c304
c305
c306
c307
c308
c309
c310
c31 1
c312
c313
c314
c315
c316
c317
c318
c319
c320
20
20
1
2
14
2
1
1
2
4
2
2
1
2
2
5
Behind left kick Panel
Behind left kick panel
Behind lett kick Panel
Left side of engine compartment
Left side of engine comPartment
Left side of engine comPartment
Left side o{ engine comPartment
Left side of engine comPartment
Left side of engine compartment
Lelt side oJ engine comPartment
Middle of engine comPartment
Left side of engine comPartment
Left side oJ engine comPafiment
Behind leJt headlight
Behind left headlight
Behind left headlight
Behind left corner ot front
bumper
Behind lett corner ot front
DUmper
Behind left corner of ftont
DUmper
Behind left cornet of front
DUmper
Main wire harness (C4231
Main wire harness (C424)
Front fog light sYstem
Engine wire harness (C126)
Engine wire harness (C 127)
Test tachometer connector
Daytime running lights resistor
Windshi€ld wiper motot
Brake fluid level sensor ( + |
Brake fluid level sensor (- )
Power steering pressure (PSPI
Lett front wheel sensor
Cruise control actuator
Left headlight (Low beam)
LeJ-t headlight (High beam)
Front fog light system
Windshield washer motor
switch
Rear window washer motor
Left front side matker light
Left front tu.n signal/parking lights
USA
ABS
Option
Canada
Option
G301Lett side of engine comPartmentBody ground, via engine comPart-
ment wire harness
23-20

Connector ldentification and Wire Harness Routing
{Undor-hood
Horn
Right tront turn signal/Parking
light
Right Iront side marker light
Right headlight (Low beam)
Right headlight (High beam)
Radiator fan motor
A/C wire harness (C151)
ABS front fail saJe relay
ABS rear fail sate relay
ABS pump motor
ABS modulator unit wire harness
(c161)
Under-hood ABS fuse/relaY box
(c901)
Under-hood ABS fuse/relaY box
(c902)
Under-hood fuse/relay box (C907)
Under-hood tuse/relaY box (C909)
Under-hood fuse/relay box (C9l Ol
Under-hood fuse/relaY box (C908)
Under-hood fuse/relaY box (C91 1)
Right front wheel sensor
Engine wire harness {C 104)
Engine wire harness (C'l 04)
Engine wire harness (C101)
Engine wire harness (C l 02)
Engine wire harness {C 103)
Behind right side of tront bumper
Behind right corner of tront
bumper
Behind right corner of front
bumpet
Behind right headlight
Behind right headlight
Right side of engine comPartment
Right side of engine comPartment
Right side ot engine comPartment
Right side oJ engine comPartment
Right side of engine comPartment
Right side oJ engine comPartment
Right side of engine comPartment
Right side of engine comPartment
Bight side ot engine comPattment
Right side of engine comPartment
Right side of engine comPartment
Right side of engine comPartment
Right side of engine comPartment
Right side of engine comPartment
Right side of engine comPartment
Righl side ot engine comPartmenl
Right side of engine compartmenl
Right side of engine comPartmen'
Right side of engine comPartment
8
4
14
7
J
2
c201
c202
c203
c204
c205
c206
c207
c208
c209
c210
c211
c212
c213
c214
c215
c216
c217
c218
c219
c220
c220
c221
c222
c223
Body ground, via main wire
harness
Body ground, via main wire
harness
Right side of engine compartment
Right side of engine comPartment
23-22

Fuse Numb€r AmDs Wire CololGomponent ls) or Circuit (s) Prot8cted
130AWHTMoonroof motor
2Not used
37.5 AWHT/REDIntegrated control unit, Ceiling light, Power antenna motor. Data link connec-tor (DLC)
420AYEL/BLKRight rea. power window motor (Sedan)
520AWHT/YELDriver's power window motor
o20AWHT/GRNPower door lock control unit
720AGRNiBLKLelt rear power window motor (Sedan)
I20ABLU/BLKPassenger's power window motor
I10 ARED/BLURight headlight {High beaml
1010 ARED/GRNLeft headlight (High beam). High beam indicato. tight
11Not used
12Not used
137.5 ABLK/YELRear window defogger system, A/C system, ABS control unit, power mrrroractuator
1420AGRN/BLKWiper/washer system, Moonroof relay, Integrated control unii'1510 AYELGauges, Clock, Back-up lights, Maintenance reminder unit
to7.5 AYEL/BLKDaytime running lights control unit (Canadal
1710 AWHT/YELDaytime running lights control unit (Csnada)
7.5 ABLU^tvHTECM, PGM-FI main relay'to10 ARED/BLKDash lights, Parking lights, Taillights, License plate tights
20Not used
2110 ARED/WHTRight headlight (Low beam)
10 ARED/YELLeft headlight (Low beam)
2315 AYEL/REDStereo radio/cassette player, Cigarette lighter
24REOSRS unit
BLK/YELPGM-FI main relay, TCM, Cruise controt unit, VSS, ELO unit IUSA)
2510 APNKSRS unit
2610 AYEL/BLKTurn signal/hazard relay'1 No.
No.
24 115 Al:
24 t2O At:.
81881 engine
B18Cl engine
23-49

BulbLocations
HIGH BEAM INDICAL|GHT {r.4 Wl
RIGHT TURN SIGNAL INDICATOR LIGHT (I.4 W}
BBAKE SYSTEM LIGHT (1.4 W)
SEAT BELT REMINDER LIGHT I1.4 WI
OOOR-OPEN INDICATOR LIGHT {1.4 WI
iSRS INDICATOR LIGHT (1.4 W}
LOW FUEL INDICATOR LIGHT {3.4 WILIGHTS{3.4 W x 3}
ABS INDICATOR LIGHT (1.4 W}
TAILGAT€-OPEN INDICATOR I-IGHT {1.4 W): HarchbackTnUNK-OPEN INDICATOR LIGHT 11.4 W): Sodan
LEFT TURI{ SIGNAL INDICATOR LIGHT II.4 WI
CHARGING SYSTEM LIGHT II.4 WI
POSITIOII I]{DICATOR LIGHT (1.12 W x 7l
LOW EI{GII{E OIL PRESSURETOB LIGHT 11.4 WI
MALFUI{CTION INDICATOR LAMP(MrLl fi.4 wt
MAINTENANCE REMINOER LIGHT IT.4 WI
cRutsE LTGHT tl.4 Wl
*: On the SRS printed circuit board
23-115

Lighting System
OAYTIMERESISTOR lC.nodalTest, page 23-160
HEAOLIGHTSAdjustment, page 23-162Replacement, page 23-164
Component Locations Index
All SRS el€ctrical wiring harnesses ale covered with
yallow insulation.
B€fore disconnocting any pan of th€ SBS wire har-
ness, connect the short connactor(sl.
Replac€ th6 entire affocted SRS harness assembly it
it has an open circuit or damagod wiring.
HIGI{ BEAM INDICATOR LIGHT(ln the gauge assembly)Bulb Locations, page 23-1 15
COMBINATION LIGHT SWITCHReplacement, page 23-160Test, page 23- l58
FRONT PARKING/FRONT TURNSIGNAL LIGHTReplacement, page 23-165
FRONT SIDEMARKER LIGHTReplacement, page 23-165
DAYTIME RUNNIT{G LIGHTSCONTROL UNIT {C6nada)Input Test, page 23-156
23-152
-

T€st conditionTest: Desirad losultPossibla cause if rosult is not obtainad
1BLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground {G201, G401). An open in the wire
WHT/YEL
Under all conditionsCheck Jor voltage to ground:
There should be battery voltage.
. Blown No. 1 7 { 10 A} luse in the
under-dash tuse/relay box. An ooen in the wiae
YEL/BLK
lgnition switch ON (ll)Check tor voltage to ground:
There should be battery voltage.
Blown No. 16 (7.5 A) tuse in the
under-dash fuse/relay box
Faulty ignition switch
An open in the wire
4RED/WHT
Combination light
switch in "O" positionCheck for voltage to ground:
The.e should be battery voltage.
Blown No. 40 {5O A) fuse in the
under-hood fuse/relay box
Faulty combination light switch
An ooen in the wire
5WHT/REO
Combination light
switch is OFF; connect
a iumper wire between
the YEL/BLK and
WHT/RED terminals,
then turn th6 ignition
switch ON.
Left and right headlight (high
beaml should be on but dim, and
high beam indicator light should
come on.
Poor ground (G201 . G401 . G301)
Blown bulbs
Faulty daytime running lights
reststor
An open in the wire
ttGRN/RED
lgnition switch ON (ll),
brake fluid res€rvoil
full, and parking brake
lever down
Connect to ground: The brake
system light should come on.
Blown No. 15 (1O A) tuse in the
under-hood fuse/relay box
Blown brake system light
An open in the wire
RED/GRNParking brake lever upCheck for continuity to ground:
The.e should be continuitv.
. Faulty brake lever switch. An open in the wire
23-157

Headlight
Description
The low beam lights are proiector-type lights which are more compact while maintaining sufficient brightness. Bundling
the light rays reduces stray light and yields a spotlight-effect which improves visibility during night or foul weather driving.
For easier aiming, the headlights are equipped with vertical and horizontal gauges.
NOTE: As the oute. lenses are made oI a resin material, don't cover the headlights when they a.e turned on.
OUTER LENScoNvEx LEI{SSUB-REFLECTORsEcoND FOCUSINTERRUPTER PLATEREFLECTOBFIRST FOCUSBULB
23-161