Friction damper HONDA INTEGRA 1998 4.G Workshop Manual

'f
I
Gountershaft Assembly
Index
\NOTEI
3
The 4th and sth gears are installed with a press.
Prior to reassembling, clean all the parts in solvent, dry them and apply lubricant to any contact surfaces. The 4thand sth gears, however, should be installed with a press before lubricating them.
REVERSE GEAR
THRUST
lST/2NOSYNCHROHUB
SYNCHROSPRING
DAMPER
lST GEAR
LOCKNUT Replace.r08- 0- 108N.m
il1.0 - 0 - 11.0 kgJ.m, \180-0-80rbt.fi /
SPRING WASHEB
BALL BEARING
ano operalron.
NEEDLE BEARINGInspect for wearano operaron,
sTH GEAR
4TH GEAR
3RD GEAB
2NO GEAR
NEEDLE SEARINGInspect for wea.ano opera[|on.
SPACER
FRICTION DAMPER
NEEDLE BEARING
ano operalton,
COUNTERSHAFTInspection, page 13'31
DOUBLE CONESYNCHRO {Bl8Cl snd 818C5 ongines)Inspection. page 13-35SYNCHRO RING (B18Bl 6ngin6lInspection. page 13-35
SYNCHRO SPRING
13-24

Gountershaft Assembly
Reassembly
CAUTION:
. Press 4th and sth gears on the countershaft without
lubrication.
. When installing 4th and 5th gears, supPort the shaft
on steel blocks, and install the gears using a press.
. Install 4th and sth geal with a maximum pressure of
25.5 kN {2,600 kgf, 18,806 lbfl.
NOTEr Refer to page '13-28 for reassembly sequence
Install the thrust shim and the needle bearings on
the countershaft.
NEEOLE BEARING
THRUST SHIM
COUNTERSHAFT
Install the friction damper, the synchro ring, and the
synchro spring on lst gear.
Install the lst/2nd synchro hub by aligning the fin-
gers on the friction damper and the grooves in the
lst/2nd synchro hub, as shown.
lST/2ND
13-32
1ST GEAR
5.
lnstall the reverse gear.
Install the synchro spring. and the double cone
synchro (818C1 and 818C5 engines). or synchro
ring (81881 engine), as shown.
OOUELE CONESYNCHRO
SYNCHROSPRING
REVERSEGEAR
6. Assemble the friction damper, the needle bearing.
and 2nd gear. then install them by aligning the fin-
gers on the friction damper and the grooves in the
1sv2nd synchro hub with the fingers of the double
cone synchro and the grooves on 2nd gear, as
shown.
7. Install the spacer.2ND GEAR
SPACER
FRICTION DAMPER
8.Install the parts assembled in steps 2 - 6 on the
countershaft.