air condition HONDA PASSPORT 2002 2.G Owner's Manual

214Care and Maintenance
look at the oil level on the dipstick.
The dipstick has two markings
which indicate the minimum and
maximum allowable oil level. If the
oil level is lower than the marked
area, it indicates the need for
additional oil. Push the dipstick
back down all the way after taking
the reading.
•If you check the oil level when
the oil is cold, do not run the
engine first. The cold oil will
not drain into the pan fast
enough to give a true reading.
Engine Oil Additives
There are many extra engine oil
additives for sale. Your engine
should not need these extra
additives if you use recommended
quality engine oil and change it as
suggested. If you think your
engine has an oil-related problem,
talk to your Honda dealer.
See your Maintenance Schedule for
change intervals. If the vehicle is
operated in dusty areas it will
require more frequent element
replacement. Your Honda dealer
can be of assistance in determining
the proper replacement frequency
for the conditions under which you
operate your vehicle.
Do not attempt to clean the air
filter. The filter is designed to
provide normal filtering
efficiency between replacement
intervals.
For maximum protection, it is
advisable to use genuine Honda air
cleaner filters as replacements.
Air Cleaner Filter

216Care and Maintenance
Proper Fluid
Kind of Fluid
TransmissionDEXRON III
Transfer
(4WD)SAE 5W-30
(Engine oil)
Have the fluid level in the
automatic transmission checked
during the regularly scheduled
maintenance at your Honda
dealer.
If you suspect an automatic
transmission fluid leak, take the
vehicle to your Honda dealer for
inspection and repair.
Transmission damage could result
if you let the fluid level get too
low.
Drain Intervals
The automatic transmission drain
interval is not time or mileage
dependent. It will vary according
to your driving habits and vehicle
usage.
Your dealer will check the
transmission fluid’s condition and
life expectancy during regularly
scheduled maintenance, and
inform you at what mileage it
should be changed. See the Maintenance Schedule
List to determine how often the
lubricant should be changed. Add
lubricant, if needed, by filling to
the level of the filler plug hole.
Use
GL-5 gear lubricant of the
proper viscosity as shown in the
chart.
If your vehicle is equipped with
the optional limited slip
differential (on the rear axle), use
GL-5 Limited Slip Differential
Gear Lubricant together with
Limited Slip Differential Gear
Lubricant Additive (Part No.
8-01052-358-0) or equivalent.
Use the correct viscosity for the
existing ambient temperatures.
Automatic Transmission FluidFront (4WD)
and Rear Axles

218Care and Maintenance
You usually do not need to remove
the radiator cap to check the engine
coolant level.
Removing the radiator cap
while the engine is hot can
cause the coolant to spray
out, seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.
Adding Engine Coolant
To add engine coolant, remove the
cap on the radiator reserve tank
and fill the tank up to the
maximum level mark. Add a
50/50 mixture of water and a good
quality ethylene glycol antifreeze.
If you need to add engine coolant
frequently, see your Honda dealer
for a cooling system check.
If the proper quality antifreeze
is used, there is no need to add
extra inhibitors or additives. They
may be harmful to the proper
operation of the system.
Cooling System Service
The cooling system should be
serviced at the intervals specified
in the Maintenance Schedule as
follows:
•Wash the radiator cap and filler
neck with clean water.
•Check the engine coolant level
in the radiator and have it tested
for freeze protection. Add
ethylene glycol antifreeze, if
needed, to maintain freeze
protection at
–33
F ( –36
C).
•Have the cooling system and
radiator cap tested for a
pressure capacity of 15 psi (105
kPa). If a replacement cap is
needed, use a cap specified for
your model.
•Tighten all radiator and heater
hose clamps and inspect all
hoses. Replace the hoses if they
are swollen, “checked, ” or
otherwise worn. Carefully
tighten the hose clamps at the
radiator. Overtightening could
bend or collapse the radiator
fittings.
•Clean the front of the radiator
core and air conditioning
condenser.
It is the owner ’s responsibility to:
•Maintain the cooling system
freeze protection at –33
F

220 Care and Maintenance
If the diaphragm inside the
reservoir cap is deformed, return
it to the original (collapsed)
condition, then tighten the cap.
It is normal for the brake fluid
level to go down slightly as the
front brake pads wear. So be sure
to keep the reservoir fluid at the
proper level.
If the reservoir needs frequent
refilling, it may indicate a serious
mechanical problem.
Brake fluid absorbs water from
the air. Never use brake fluid that
has been open to the air for an
extended period. Throw it away
and use new brake fluid from a
sealed container.

Brake fluid can damage your
vehicle’s paint. Thoroughly clean
up any brake fluid spills.
Shift-on-the-Fly System
The fluid level in the system should
be checked at the intervals shown
in the Maintenance Schedule.
FILLER
PLUG
Remove the filler plug and make
sure the fluid level is up to the
edge of the hole. If it is not, add
GL-5 gear oil to bring to that
level. Use the same
GL-5 gear oil
specified for the front axle (see
page 216).
Front Wheel Bearings
Clean and repack the front wheel
bearings whenever the front brake
pads are replaced. Due to the
weight of the tire and wheel
assembly it is recommended that
they be removed from the hub
before lubricating the bearings to
prevent damage to the oil seal.
“Long Fiber” grease should not be
used to lubricate the wheel bearings.
It can cause damage. Clean the old
grease out of the bearings and hubs
before repacking.

221Care and Maintenance
Hood Latch and Hinges
Lubricate the hood latch assembly
and hood hinge assembly as
follows:
1. Wipe off any accumulation ofdirt or contamination on the
latch parts.
2. Apply multipurpose-type grease (
NLGI No. 1 or 2) to
the hood latch pin cam.
3. Apply light engine oil to all pivot points in the release
mechanism.
4. Lubricate hood hinges with multipurpose-type grease
(
NLGI No. 1 or 2).
5. Check the hood hinges and latch mechanism to assure
they are working correctly.
Air Conditioning
Periodically have your Honda
dealer check your air conditioning
system to be sure there has been
no loss in cooling output. See
your Honda dealer if you suspect
that the system is not performing
as it should.
Body Lubrication
Normal use of a vehicle causes
metal-to-metal movement at certain
points in the body. Noise, wear and
improper operation at these points
will result when a protective film
of lubricant is not provided.
For exposed surfaces such as door
checks, door lock bolts, lock
striker plates, etc., apply a thin
film of light engine oil.
Any lubricant should be used
sparingly. After application, all excess lubricant should be
carefully wiped off.
The seat adjusters and seat track
should be lubricated with water-
resistant
EP chassis lubricant.
There are other points on the
vehicle body which may
occasionally require lubrication.
Window regulators and controls
are confined in the space between
the upholstery and the outside
door panel. Easy access to the
working parts may be made by
removing the trim. Door
weatherstrips and rubber hood
bumpers should be lightly coated
with a rubber lubricant.

222Care and Maintenance
Front (4WD Only) and Rear
Propeller Shaft
Lubricate the sliding yoke with
EP chassis grease. Lubricate
universal joints with grease
containing MoS
2 (molybdenum
disulfide-type grease) at the
intervals shown in the
Maintenance Schedule. Also
check the propeller shaft
flange-to-pinion bolts for proper
torque of 64 N⋅ m (46.3 lb-ft).
Most lubrication recommendations
and procedures for four-wheel drive-
equipped vehicles are the same
for the corresponding components
in conventional drive vehicles.
Exhaust System
Check the complete exhaust
system and nearby body areas for
damaged, missing, or
mispositioned parts, open seams, holes, loose connections, or other
deterioration that could allow
exhaust fumes to seep into the
passenger compartment or cause
heat build-up in the floor pan. Any
necessary corrections should be
made immediately. For continued
safety, exhaust system pipes and
resonators rearward of the muffler
must be replaced whenever a new
muffler is installed.
Fuel Line and Fuel Tank/Cap
Inspect the fuel tank, cap and lines
for damage that could cause
leakage. Inspect the fuel cap and
gasket for correct sealing ability
and indications of physical
damage. Replace any damaged or
malfunctioning parts.
Drive Belt
Check the belt driving the
alternator, power steering pump,
and air conditioning compressor.
Look for cracks, fraying, and
wear. Replace as necessary.
Timing Belt
The timing belt should normally
be replaced at the intervals shown
in the Maintenance Schedule.
Valve Clearance
Incorrect valve clearance will
result in increased engine noise
and lower engine output, thereby
adversely affecting engine
performance.

236Technical Data
Cooling System
Radiator typeTube and corrugated fins pressure type
Capacity11.2 U.S. quarts (10.6 liters) for MT
11.1 U.S. quarts (10.5 liters) for AT
ThermostatWax pellet type 170
F (76.5
C)
Air Conditioning
Refrigerant typeR-134a
Charge quantity22.9 oz (650g)
Lubricant typePAG oil
Clutch
TransmissionMUA
Clutch size10.24 in. (260 mm)
TypeDry single plate disc with diaphragm spring
Clutch control
operationHydraulic
Clutch pedal
free play0.2 in. – 0.6 in.
(5 mm – 15 mm)

242Technical Data
Fuse Box: Engine Compartment
AmperageApplicability
115AHazard Warning Light
210AHorn
3––––
420ABlower
510AAir conditioner
6––––
7––––
810AHeadlight; left
910AHeadlight; right
1015AFog lights
1110AO2 Sensor
1220AFuel pump
1315AECM
14––––
1560APower distribution
16100AMain
1760AABS
1830ACondenser fan
19––––

248Owner Assistance
If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately
inform the National Highway
Traffic Safety Administration
(
NHTSA) in addition to notifying
American Honda Motor Co., Inc.
If
NHTSA receives similar
complaints, it may open an
investigation, and if it finds that a
safety defect exists in a group of
vehicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or American
Honda Motor Co., Inc. To contact
NHTSA, you may
either call the Auto Safety Hotline
toll free at 1-800-424-9393 (or
202-366-0123 in the Washington,
D.C. area) or write to:
NHTSA
U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other
information about motor vehicle
safety from the Hotline. The burning of gasoline in your
vehicle’
s engine produces several
by-products. Some of these are
carbon monoxide (
CO), oxides of
nitrogen (
NOx), and hydrocarbons
(
HC). Gasoline evaporating from
the tank also produces
hydrocarbons. Controlling the
production of
NOx, CO, and HC is
important to the environment.
Under certain conditions of
sunlight and climate,
NOx and HC
react to form photochemical
“smog.” Carbon monoxide does
not contribute to smog creation,
but it is a poisonous gas.
The Clean Air Act
The United States Clean Air Act
sets standards for automobile
emissions. It also requires that
automobile manufacturers explain
to owners how their emissions
controls work and what to do to
Emissions ControlsReporting Safety Defects

249Owner Assistance
maintain
them. This section
summarizes how the emissions
controls work. Scheduled
maintenance is on page 204.
Crankcase Emissions
Control System
Your vehicle has a Positive
Crankcase Ventilation System.
This keeps gasses that build up in
the engine ’s crankcase from going
into the atmosphere. The Positive
Crankcase Ventilation valve routes
them from the crankcase back to
the intake manifold. They are then
drawn into the engine and burned.
Evaporative Emissions
Control System
As gasoline evaporates in the fuel
tank, an evaporative emission
control canister filled with
charcoal adsorbs the vapor. It is
stored in this canister while the engine is off. After the engine is
started and warmed up, the vapor
is drawn into the engine and
burned during driving.
Onboard Refueling Vapor
Recovery
The Onboard Refueling Vapor
Recovery (ORVR) system captures
the fuel vapors during refueling.
The vapors are adsorbed in a
canister filled with activated
carbon. While driving, the fuel
vapors are drawn into the engine
and burned off.
Exhaust Emissions Controls
The exhaust emission controls
include four systems: Fuel
Injection, Ignition Timing Control,
Exhaust Gas Recirculation, and
Three-Way Catalytic Converter.
These four systems work together
to control the engine
’s combustion and minimize the amount of HC,
CO, and NOx that comes out the
tailpipe. The exhaust emission
control systems are separate from
the crankcase and evaporative
emission control systems.
Fuel Injection System
The Fuel Injection System uses
sequential multiport fuel injection.
It has three subsystems: Air
Intake, Engine Control, and Fuel
Control. The Engine Control
Module (
ECM) uses various
sensors to determine how much
air is going into the engine. It then
controls how much fuel to inject
under all operating conditions.
Ignition Timing Control System
This system constantly adjusts the
ignition timing, reducing the amount
of HC, CO and NOx produced.