maintenance HONDA PASSPORT 2002 2.G Owner's Manual
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Page 204 of 294

201Care and Maintenance
standards, some areas of the United
States and Canada use oxygenated
fuels to help reduce emissions.
If you use an oxygenated fuel, be
sure it is unleaded and meets the
minimum octane rating requirement.
Before using an oxygenated fuel,
try to confirm the fuel’
s contents.
Some states/provinces require this
information to be posted on the
pump.
The following are the EPA-approved
percentages of oxygenates:
ETHANOL (ethyl or grain alcohol).
You may use gasoline containing up
to 10% ethanol by volume. Gasoline
containing ethanol may be marketed
under the name “Gasohol.”
MTBE (Methyl Tertiary Butyl
Ether). You may use gasoline
containing up to 15%
MTBE by
volume.
METHANOL (methyl or wood
alcohol). Your vehicle was not
designed to use fuel that contains
methanol. Methanol can corrode
metal parts in the fuel system, and
also damage plastic and rubber
components. This damage would not
be covered by your warranties.
If you notice any undesirable
operating symptoms, try another
service station or switch to another
brand of gasoline.
Fuel system damage or performance
problems resulting from the use of
an oxygenated fuel containing
more than the percentages of
oxygenates given above are not
covered under warranty. Regularly maintaining your
vehicle is the best way to protect
your investment. Proper
maintenance is essential to your
safety and the safety of your
passengers. It will also reward
you with more economical,
trouble-free driving and help
reduce air pollution.
Improperly maintaining this
vehicle or failing to correct a
problem before driving can
cause a crash in which you
can be seriously hurt or killed.
Always follow the inspection
and maintenance
recommendations and
schedules in this owner’s
manual.
Maintenance Safety
Page 205 of 294

202Care and Maintenance
This section includes instructions
for simple maintenance tasks,
such as checking and adding oil.
Any service items not detailed in
this section should be performed
by a Honda technician or other
qualified mechanic.
Some of the most important safety
precautions are given below.
However, we cannot warn you of
every conceivable hazard that can
arise in performing maintenance.
Only you can decide whether or
not you should perform a given
task.
Failure to properly follow
maintenance instructions and
precautions can cause you to
be seriously hurt or killed.
Always follow the procedures
and precautions in this owner
’s
manual.
Important Safety Precautions
Before you begin any
maintenance, make sure your
vehicle is parked on level ground
and that the parking brake is on.
Also, be sure the engine is off.
This will help to eliminate several
potential hazards:
•Carbon monoxide poisoning
from engine exhaust.
Be sure
there is adequate ventilation
whenever you operate the engine.
•Burns from hot parts. Let the
engine and exhaust system cool
before touching any parts.
•Injury from moving parts. Do
not run the engine unless
instructed to do so.
Read the instructions before you
begin, and make sure you have
the tools and skills required.
To reduce the possibility of fire or
explosion, be careful when
working around gasoline or
batteries. Use a commercially
available degreaser or parts
cleaner, not gasoline, to clean
parts. Keep cigarettes, sparks, and
flames away from the battery and
all fuel-related parts.
You should wear eye protection
and protective clothing when
working near the battery or when
using compressed air.
Page 206 of 294

203Care and Maintenance
The Maintenance Schedule
specifies how often you should
have your vehicle serviced and
what things need attention. It is
essential that you have your
vehicle serviced as scheduled to
retain its high level of safety,
dependability, and emission
control performance.
The services and time or distance
intervals shown in the
maintenance schedule assume you
will use your vehicle as normal
transportation. You should:
•
Avoid exceeding your vehicle’s
load limit. This puts excess
stress on the engine, brakes, and
many other parts of your vehicle.
The load limit is shown on the
label on the driver’s doorjamb.
• Operate your vehicle on
reasonable roads within the
legal speed limit.
• Drive your vehicle regularly over
a distance of several miles
(kilometers).
• Always use unleaded gasoline
with the proper octane rating
(see page 200).
Your authorized Honda dealer
knows your vehicle best and can
provide competent, efficient
service. However, service at a
dealer is not mandatory to keep
your warranties in effect.
Maintenance may be done by any
qualified service facility or person
who is skilled in this type of
automotive service. Keep all the
receipts as proof of completion,
and have the person who does the
work fill out the Maintenance Record. Check your warranty
booklet for more information.
We recommend the use of
Genuine Honda parts and fluids
whenever you have maintenance
done. These are manufactured to
the same high-quality standards as
the original components, so you
can be confident of their
performance and durability.
U.S. Vehicles:
Maintenance, replacement or repair
of emission control devices and
systems may be done by any
automotive repair establishment or
individual using parts that are
“certified” to EPA standards.
Maintenance Schedule
Page 207 of 294

•
* 1
* 2Under severe driving conditions, service these items more often. –These fluids: brake, clutch, P/S, battery, ATF,
Using SAE 10W-40 oil, or any viscosity other than those recommended, may reduce engin\
e life and affect the warranty. windshield washer
This service is recommended only. – Tire pressure
204 Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Engine and TransmissionAir cleaner elementRRR
Fuel tank, cap, pipes, hoses and connectionsI
Spark plugsR
•Engine oil and oil filter * 1RRRRRRRRRRRRRREngine drive beltIII
Cooling system, heater hoses, and connectionsIIIIIII•Engine coolantRRR
Timing beltR*
2
Exhaust systemIIIIIIIIIIIIII
Starter safety switchIIIIIIIIIIIIII
Auto cruise control linkage and hoseIIIIIII
Radiator core and A/C condenserI
Manual transmission oil and transfer case oilRRRRAutomatic transmissionSee page 216.
Shift-on-the-fly systemIIIIValve clearanceAdjust only if noisy.
Check oil and coolant level at each fuel stop.Inspect monthly:
Maintenance Schedule
Page 208 of 294

•
•Repeated short trips in cold weather
• Driving in dusty areas •
Frequent idling and/or frequent low-speed operation
• Towing a trailer Change engine oil and filter
–Every 3,750 miles (6,000 km)
or 3 months
Change rear axle oil –Every 15,000 miles (24,000 km)
205Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.
Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Steering and suspension, miscellaneousFront and rear axle oilRRRRPropeller shaft flange torqueIIIIIII
Front and rear propeller shaftsLLLLLLLLLL
Body and chassisLLLLLLLLLLLLLL
Front wheel bearingsRepack bearings when replacing front brake pads.Power steering fluidRRR
Tires (inspect and rotate)IIIIIIIIIIIIII
Suspension and steeringIIIIIIIIIIIIIIBrakes/ClutchBrake discs; calipers and padsIIIIIII
Brake drums, wheel cylinders and liningsIIIIIIIBrake lines and hosesIIIIIIIIIIIIIIParking brakeIIIIIIIBrake pedal playIIIIIIIClutch pedal playIIIIIIIClutch pedal spring, bushing and clevis pinLLLLLLL
Clutch lines and hosesIII
Check oil and coolant level at each fuel stop.
Under severe driving conditions, service these items more often. These c\
onditions are: Service for severe driving conditions
Page 209 of 294

206Care and Maintenance
Have your servicing dealer record all Required Maintenance below. Keep receipts for all work done on your car.7,500 Mi.
12,000 km
(Sign or Stamp)Mi. (km)60,000 Mi.
96,000 km(Sign or Stamp)Mi. (km)12,000 km(or 6 Mo.)Date96,000 km(or 48 Mo.)Date
15,000 Mi.
24,000 km(Sign or Stamp)Mi. (km)67,500 Mi.
108,000 km(Sign or Stamp)Mi. (km)24,000 km(or 12 Mo.)Date108,000 km(or 54 Mo.)Date
22,500 Mi.
36,000 km(Sign or Stamp)Mi. (km)75,000 Mi.
120,000 km(Sign or Stamp)Mi. (km)36,000 km(or 18 Mo.)Date120,000 km(or 60 Mo.)Date
30,000 Mi.
48,000 km(Sign or Stamp)Mi. (km)82,500 Mi.
132,000 km(Sign or Stamp)Mi. (km)48,000 km(or 24 Mo.)Date132,000 km(or 66 Mo.)Date
37,500 Mi.
60,000 km(Sign or Stamp)Mi. (km)90,000 Mi.
144,000 km(Sign or Stamp)Mi. (km)60,000 km(or 30 Mo.)Date144,000 km(or 72 Mo.)Date
45,000 Mi.
72,000 km(Sign or Stamp)Mi. (km)97,500 Mi.
156,000 km(Sign or Stamp)Mi. (km)72,000 km(or 36 Mo.)Date156,000 km(or 78 Mo.)Date
52,500 Mi.
84,000 km(Sign or Stamp)Mi. (km)105,000 Mi.
168,000 km(Sign or Stamp)Mi. (km)84,000 km(or 42 Mo.)Date168,000 km(or 84 Mo.)Date
Required Maintenance Record
Page 210 of 294

Care and Maintenance 207
Record additional maintenance for severe driving conditions or non-sched\
uled maintenance on this page (see pages 204–205).
Maintenance
Performed:
(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Maintenance
Performed:(Sign or Stamp) Mi. (km)Maintenance
Performed:(Sign or Stamp) Mi. (km)
Date Date
Non-Scheduled Maintenance Record
Page 211 of 294

208 Care and Maintenance
Promptly take any safety
problems to your Honda dealer
for service advice.
Parking
brake — Park on a fairly
steep hill and hold the vehicle
with the parking brake only. This
checks its holding ability.
Starter safety switch (automatic
transmission) —
Check the safety
switch by trying to start the
engine in each gear. The starter
should work only with the shift
lever in the “P” (Park) or “N”
(Neutral) position.
Starter safety switch (manual
transmission) —
To check the
safety switch, place the shift lever
in “Neutral,” push the clutch
pedal halfway and try to start the
engine. The starter should not
work. The starter should work only when the clutch pedal is fully
depressed.
Transmission shift indicator
(automatic transmission)
—
Check that the indicator points to
the gear chosen.
Steering — Be alert for any
changes in steering action. An
inspection or service is needed
when the steering wheel is harder
to turn or has too much free play,
or if there are unusual sounds
when turning or parking.
Wheel alignment, balance and
tires —
Uneven or abnormal tire
wear, or pulling to the right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds means wheel balancing is needed. Check tire
pressures (including the spare) at
least monthly and whenever the
vehicle is serviced (see page 163).
Brakes — Watch for the
“
BRAKE” light coming on. Other
signs of possible brake trouble are
such things as repeated pulling to
one side when braking, unusual
sounds when braking or between
brake applications, or increased
brake pedal travel. If you note one
of these conditions, have the
system checked at once and
repaired if needed.
Owner Safety Checks
Page 212 of 294

209Care and Maintenance
Sit in the driver
’s seat and
perform these checks:
1. With the engine stopped,
depress the brake pedal several
times; the travel distance and
effective pedal stroke should
remain unchanged.
2. Start the engine with the brake pedal fully depressed.
The brake pedal should go down
a little as the engine starts.
3. Depress the brake pedal, stop the engine and hold the pedal
depressed for about 30
seconds; the brake pedal
should remain in position
without rising or going down.
4. Restart the engine and run it for about a minute, then turn it
off and depress the brake
pedal firmly several times; the
brake pedal travel should decrease each time the brake
pedal is depressed.
If the brakes do not operate
normally, have them checked and
corrected by your Honda dealer.
Exhaust system — Be alert to any
changes in the sound of the exhaust
system or any smell of fumes.
These are signs the system may be
leaking or overheating. Have the
system checked and/or repaired at
once if these conditions exist. (Also
see “Carbon Monoxide Hazard” in
the “Driver and Passenger Safety ”
section and “ Three-Way Catalytic
Converter ” in the “Driving Tips ”
section.)
Windshield wipers and
washers —
Check the operation
and condition of the wiper blades.
Check the flow and aim of the
washer spray.
Defrosters — Check performance
by moving the controls to the
defrost setting and noting the
amount of air directed against the
windshield.
Rear view mirrors and sun
visors —
Check that the friction
joints hold the mirrors and sun
visors firmly in place.
Horn — Blow the horn now and
then to be sure it works.
Lap and shoulder belts — Check
the belt system, including
webbing, buckles, latch plates,
retractors, guide loops and
anchors for proper operation and
damage.
Seat adjusters — When adjusting
a seat, be sure the seat adjusters
latch securely by pushing the seat
forward and backward.
Page 213 of 294

210Care and Maintenance
Seat-back latches — Seat-back
latches are designed to prevent
forward motion of the seat-back
when the vehicle stops suddenly.
Check to see that the seat-back
latches are holding by pulling
forward on the top of the folding
seat-back.
Also check to see that the
reclining seats are operating
properly.
Lights and beepers — Check
panel lighting, warning lights, and
the seat belt reminder light and
beeper. Also check the key beeper
and interior lights. On the outside,
check the license plate light, side
marker lights, headlights, parking
lights, taillights, brake lights, turn
signals, backup lights and hazard
warning flashers. Have the
headlight aim checked promptly if the beams seem to be aimed
improperly.
Glass — Check for broken,
scratched or damaged glass that
could reduce visibility or cause
injury.
Door latches — Check that the
doors close, latch and lock
securely.
Hood latch — Check that the
hood closes firmly. Check for
broken, damaged, or missing parts
that might prevent secure
latching. Make sure the secondary
latch keeps the hood from
opening all the way when first
released.
Fluid leaks — Check for fuel,
water, oil or other fluid leaks by
looking at the surface beneath the
vehicle after it has been parked
for awhile. Water dripping from
the air conditioning system after
use is normal. If you notice
gasoline fumes or fluid at any
time, locate the source and have it
corrected at once.
Spare tire and jack — Check that
the spare tire and all jack gear are
securely stowed at all times.
Tailgate latch — Check that the
tailgate closes, latches and locks
securely.