transmission HUMMER H2 2009 Service Manual

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
the Vehicle.................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuel E85 (85% Ethanol)..................................5-7
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-11
Hood Release..............................................5-12
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-23
Cooling System............................................5-27
Engine Coolant.............................................5-31
Engine Overheating.......................................5-33Overheated Engine Protection
Operating Mode.........................................5-35
Power Steering Fluid.....................................5-36
Windshield Washer Fluid................................5-37
Brakes........................................................5-38
Battery........................................................5-41
Jump Starting...............................................5-42
Rear Axle.......................................................5-47
Four-Wheel Drive............................................5-48
Front Axle......................................................5-49
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-51
Front Turn Signal and Parking Lamps..............5-52
Daytime Running Lamps (DRL).......................5-52
Roof Marker Lamps......................................5-53
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-54
Replacement Bulbs.......................................5-55
Windshield Wiper Blade Replacement..............5-56
Tires..............................................................5-57
Tire Sidewall Labeling...................................5-58
Tire Terminology and Denitions.....................5-60
Ination - Tire Pressure.................................5-63
Tire Pressure Monitor System.........................5-64
Section 5 Service and Appearance Care
5-1

A. Coolant Surge Tank. SeeCooling System on
page 5-27.
B. Engine Air Cleaner/Filter and Air Filter Restriction
Indicator (If Equipped). SeeEngine Air Cleaner/Filter
on page 5-20.
C. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-37.
D. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
E. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
F. Air Filter Restriction Indicator (If Equipped).
SeeEngine Air Cleaner/Filter on page 5-20.
G. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-23.
H. Engine Cooling Fan. SeeCooling System on
page 5-27.
I. Remote Negative (−) Terminal (GND). SeeJump
Starting on page 5-42.
J. Power Steering Fluid Reservoir (Out of View).
SeePower Steering Fluid on page 5-36.K. Remote Positive (+) Terminal. SeeJump Starting on
page 5-42.
L. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-38.
M.Underhood Fuse Block on page 5-113.
N.Battery on page 5-41.
Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil level at each
fuel ll. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-14for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If this is not done, the
oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-15

{CAUTION:
Operating the engine with the air cleaner/lter off
can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
ames if the engine backres. If it is not there and
the engine backres, you could be burned. Do not
drive with it off, and be careful working on the
engine with the air cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can easily get
into the engine, which will damage it. Always have
the air cleaner/lter in place when you are driving.
Automatic Transmission Fluid
When to Check and Change Automatic
Transmission Fluid
It is usually not necessary to check the transmission uid
level. The only reason for uid loss is a transmission leak
or overheating the transmission. If you suspect a small
leak, then use the following checking procedures to check
the uid level. However, if there is a large leak, then it
may be necessary to have the vehicle towed to a dealer/
retailer service department and have it repaired before
driving the vehicle further.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages may
not be covered by the vehicle’s warranty. Always
use the automatic transmission uid listed in
Recommended Fluids and Lubricants on page 6-13.
Change the uid and lter at the intervals listed in the
Maintenance Schedule. SeeScheduled Maintenance on
page 6-4. Be sure to use the transmission uid listed
inRecommended Fluids and Lubricants on page 6-13.
5-23

How to Check Automatic Transmission
Fluid
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
parts or exhaust system parts, starting a re. Too
little uid could cause the transmission to overheat.
Be sure to get an accurate reading if you check your
transmission uid.
Before checking the uid level, prepare the vehicle as
follows:
1. Start the engine and park the vehicle on a level
surface. Keep the engine running.
2. Apply the parking brake and place the shift lever in
P (Park).
3. With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, move the
shift lever back to P (Park).
4. Allow the engine to idle (500 – 800 rpm) for at least
one minute. Slowly release the brake pedal.
5. Keep the engine running and press the Trip/Fuel
button or trip odometer reset stem until TRANS
TEMP (Transmission Temperature) displays on the
Driver Information Center (DIC).6. Using the TRANS TEMP reading, determine and
perform the appropriate check procedure. If the
TRANS TEMP reading is not within the required
temperature ranges, allow the vehicle to cool,
or operate the vehicle until the appropriate
transmission uid temperature is reached.
Cold Check Procedure
Use this procedure only as a reference to determine if
the transmission has enough uid to be operated
safely until a hot check procedure can be made. The
hot check procedure is the most accurate method
to check the uid level. Perform the hot check procedure
at the rst opportunity. Use this cold check procedure
to check uid level when the transmission temperature is
between 80°F and 90°F (27°C and 32°C).
1. Locate the transmission
dipstick at the
rear of the engine
compartment, on
the passenger side
of the vehicle.
SeeEngine Compartment Overview on page 5-14
for more information.
2. Flip the handle up, and then pull out the dipstick
and wipe it with a clean rag or paper towel.
5-24

3. Install the dipstick by pushing it back in all the way,
wait three seconds, and then pull it back out again.
4. Check both sides of the dipstick, and read the lower
level. Repeat the check procedure to verify the
reading.
5. If the uid level is below the COLD check band,
add only enough uid as necessary to bring the
level into the COLD band. It does not take
much uid, generally less than one pint (0.5L).
Do not overll.
6. Perform a hot check at the rst opportunity after
the transmission reaches a normal operating
temperature between 160°F to 200°F (71°C to 93°C).
7. If the uid level is in the acceptable range, push the
dipstick back in all the way, then ip the handle
down to lock the dipstick in place.Hot Check Procedure
Use this procedure to check the transmission uid level
when the transmission uid temperature is between
160°F and 200°F (71°C and 93°C).
The hot check is the most accurate method to check the
uid level. The hot check should be performed at the rst
opportunity in order to verify the cold check. The uid
level rises as uid temperature increases, so it is
important to ensure the transmission temperature is
within range.
1. Locate the transmission
dipstick at the
rear of the engine
compartment, on the
passenger side of
the vehicle.
SeeEngine Compartment Overview on page 5-14
for more information.
2. Flip the handle up, and then pull out the dipstick
and wipe it with a clean rag or paper towel.
3. Install the dipstick by pushing it back in all the way,
wait three seconds, and then pull it back out again.
4. Check both sides of the dipstick, and read the lower
level. Repeat the check procedure to verify the
reading.
5-25

5. Safe operating level is within the HOT cross hatch
band on the dipstick. If the uid level is not within the
HOT band, and the transmission temperature is
between 160°F and 200°F (71°C and 93°C), add or
drain uid as necessary to bring the level into the
HOT band. If the uid level is low, add only enough
uid to bring the level into the HOT band. It does not
take much uid, generally less than one pint (0.5L).
Do not overll.
6. If the uid level is in the acceptable range, push the
dipstick back in all the way, then ip the handle
down to lock the dipstick in place.
Consistency of Readings
Always check the uid level at least twice using the
procedures described. Consistency is important to
maintaining proper uid level. If uid is added, it may take
15 minutes or longer to obtain an accurate reading
because of residual uid draining down the dipstick tube.
If inconsistent readings persist, check the transmission
breather to be sure it is clean and not clogged. If readings
are still inconsistent, contact your dealer/retailer.
5-26

Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause a ground
connection you do not want. You would not be able
to start your vehicle, and the bad grounding
could damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake rmly on both vehicles involved
in the jump start procedure. Put an automatic
transmission in P (Park) or a manual transmission
in N (Neutral) before setting the parking brake.
Notice:If you leave the radio or other accessories
on during the jump starting procedure, they could be
damaged. The repairs would not be covered by the
warranty. Always turn off the radio and other
accessories when jump starting the vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off the
radio and all lamps that are not needed. This will
avoid sparks and help save both batteries. And
it could save your radio!4. Open the hoods and locate the positive (+) and
negative (−) terminal locations of the other vehicle.
Your vehicle has a remote positive (+) jump
starting terminal and a remote negative (−) jump
starting terminal. You should always use these
remote terminals instead of the terminals on the
battery.
The remote positive (+)
terminal is located near the
engine accessory drive
bracket. On some vehicles,
the terminal may be
covered by a red plastic
cover. To access the
remote positive (+)
terminal, open the cover,
if equipped.
5-43

Tire Terminology and Denitions
Air Pressure:The amount of air inside the
tire pressing outward on each square inch of the
tire. Air pressure is expressed in pounds per
square inch (psi) or kilopascal (kPa).
Accessory Weight
:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio
:The relationship of a tire’s height
to its width.
Belt
:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead
:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
Bias Ply Tire
:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.Cold Tire Pressure
:The amount of air pressure in
a tire, measured in pounds per square inch (psi) or
kilopascals (kPa) before a tire has built up heat
from driving. SeeInflation - Tire Pressure on
page 5-63.
Curb Weight
:The weight of a motor vehicle with
standard and optional equipment including the
maximum capacity of fuel, oil, and coolant,
but without passengers and cargo.
DOT Markings
:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identication Number (TIN),
an alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR
:Gross Vehicle Weight Rating. See
Loading the Vehicle on page 4-44.
GAWR FRT
:Gross Axle Weight Rating for the
front axle. SeeLoading the Vehicle on page 4-44.
GAWR RR
:Gross Axle Weight Rating for the
rear axle. SeeLoading the Vehicle on page 4-44.
5-60

Fuses Usage
9 Left Low-Beam Headlamp
10 Engine Control Module (Battery)
11Fuel Injectors, Ignition Coils
(Right Side)
12Transmission Control Module
(Battery)
13 Vehicle Back-up Lamps
14 Right Low-Beam Headlamp
15 Air Conditioning Compressor
16 Oxygen Sensors
17 Transmission Controls (Ignition)
18 Fuel Pump
19 Rear Washer
20Fuel Injectors, Ignition Coils
(Left Side)
21 Trailer Park Lamps
22 Left Park Lamps
23 Right Park Lamps
24 Horn
25 Right Side High-Beam Headlamp
26 Daytime Running Lamps (DRL)
27 Left High-Beam Headlamp
28 SunroofFuses Usage
29Key Ignition System, Theft Deterrent
System
30 Windshield Wiper
31 SEO B2 Uptter Usage (Battery)
32Electrically Controlled Air
Suspension
33 Climate Controls (Battery)
34 Airbag System (Ignition)
35 Amplier
36 Audio System
37Miscellaneous (Ignition), Cruise
Control, Rear Vision Camera
38 Airbag System (Battery)
39 Instrument Panel Cluster
40 Run, Accessory
41 Auxiliary Climate Control (Ignition)
42 Rear Defogger
43 SEO B1 Uptter Usage (Battery)
44Cigarette Lighter, Auxiliary Power
Outlet
45 Special Equipment Option (SEO)
46 Climate Controls (Ignition)
47 Engine Control Module (Ignition)
5-115

Capacities and Specications
Please refer toRecommended Fluids and Lubricants on page 6-13for more information.
Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
SUT Model 15.4 qt 14.6 L
SUV Model 16.7 qt 15.8 L
Engine Oil with Filter 6.0 qt 5.7 L
Fuel Tank 32.0 gal 121.0 L
Transfer Case Fluid 1.5 qt 1.4 L
Transmission Fluid (Pan Removal and Filter Replacement) 6.0 qt 5.7 L
Wheel Nut Torque 140 lb ft 190Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
6.2L V8 2 Automatic 0.040 in (1.01 mm)
5-117