warning Hyundai Accent 2004 Repair Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2004, Model line: Accent, Model: Hyundai Accent 2004Pages: 205, PDF Size: 3.2 MB
Page 155 of 205

6DO-IT-YOURSELF MAINTENANCE
6CHECKING AND CHANGING
THE ENGINE COOLANT
!
G050A01A-AAT G050B01A-AAT
Recommended Engine Coolant
Use a high quality ethylene-glycol coolant in a
50/50 mix with water. The engine coolant should
be compatible with aluminum engine parts. Ad-
ditional corrosion inhibitors or additives should
not be used. The cooling system must be main-
tained with the correct concentration and type of
engine coolant to prevent freezing and corro-
sion.
Never allow the concentration of antifreeze to
exceed the 60% level or go below the 35% level
or damage to the coolant system may result. For
proper concentration when adding or replacing
the coolant, refer to the following table.WARNING:Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
erupt through the opening if the cap is re-
moved. You could be seriously burned if you
do not observe this precaution. Do not re-
move the radiator cap until the radiator is
cool to the touch.
Water
65%
60%
50%
40% Antifreeze
solution
35%
40%
50%
60% Ambient
temperature
°F (°C)
5 (-15)
-13 (-25)
-31 (-35)
-49 (-45)Engine coolant
concentration
G050C01A-AAT
To Check the Coolant Level
The coolant level can be seen on the side of the
plastic coolant reservoir. The level of the coolant
should be between the "L" and "F" lines on the
reservoir when the engine is cool. If the level is
below the "L" mark, add engine coolant to bring
it up between "L" and "F". If the level is low,
inspect for coolant leaks and recheck the fluid
level frequently. If the level drops again, visit
your Hyundai dealer for an inspection and diag-
nosis of the reason.
HLC5005
Page 157 of 205

6DO-IT-YOURSELF MAINTENANCE
8REPLACING THE SPARK PLUGS
G060B01A-AAT
G060A01L
0.039 ~ 0.043 in.
(1.0 ~ 1.1 mm )
The spark plugs should be changed at the
intervals specified in the vehicle maintenance
schedule in section 5, or whenever engine per-
formance indicates they should be changed.
Symptoms that suggest poor spark plug perfor-
mance include engine misfiring under load, loss
of fuel economy, poor acceleration, etc. When
spark plugs are replaced, always use spark
plugs recommended by Hyundai. The use of
other spark plugs can result in loss of perfor-
mance, radio interference or engine damage.
NOTE:When replacing the spark plugs, genuine
Hyundai replacement parts are recom-
mended.
G060C01S-GATChanging the Spark Plugs
You will find it easier to change spark plugs if the
engine is cold. Always change one spark plug at
a time. This helps avoid getting the wires mixed
up.
G060C01A-D
1. Remove the center cover on the engine
rocker cover.
2. Using a clean cloth, remove any dirt that has
accumulated around the base of the spark
plug so it cannot fall into the cylinder when
the spark plug is removed.
Recommended Spark Plugs:CHAMPION : RC10YC4
NGK : BKR5ES-11!WARNING:The cooling fan is controlled by engine cool-
ant temperature and may sometimes operate
even when the engine is not running. Use
extreme caution when working near the
blades of the cooling fan so that you are not
injured by a rotating fan blade. As the engine
coolant temperature decreases, the fan will
automatically shut off. This is a normal con-
dition.
Page 158 of 205

6DO-IT-YOURSELF MAINTENANCE
9
!WARNING:It is recommended that the engine be cool or
cold when changing the spark plugs. If the
engine is hot, you could burn yourself on the
insulated connector, the spark plug or the
engine itself.
G060C02A-D
4. When preparing to remove the old spark
plug, guide the socket down over the spark
plug, being careful not to damage the ce-
ramic insulator.
6. To install the new spark plug, guide the
socket down over the spark plug, being care-
ful not to damage the ceramic insulator.
5. To remove the old spark plug, turn the wrench
handle in a counterclockwise direction.
G060C03A-D
3. To remove the spark plug cable, pull straight
up on the insulated connector, not the cable.
Pulling on the cable may damage the carbon
core conductor.
NOTE:Spark plugs should be tightened firmly. Over-
tightening can damage the threads in the
aluminum cylinder head. Also, leaving them
too loose can cause the spark plugs to get
very hot and possibly result in damage to the
engine.
7. Replace the cable by pushing the insulated
connector directly down onto the electrode.
Check to be sure it has snapped into place
and can't fall off.
G060C04A-D
Page 160 of 205

6DO-IT-YOURSELF MAINTENANCE
11CHECKING THE TRANSAXLE OIL
(MANUAL)FILLING THE WASHER RESERVOIR
G090A01A-AAT
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be
checked more frequently during inclement weath-
er or whenever the washer system is in more
frequent use.
The capacity of the washer reservoir is 3.2 U.S.
quarts (3.0 Liters).
CAUTION:o Radiator anti-freeze (engine coolant)
should not be used in the washer system
because it will damage the car's finish.
o The washer should not be operated if the
washer reservoir is empty. This can dam-
age the washer fluid pump.
!
G100A03A-AAT
Transaxle lubricant in the manual transaxle
should be checked at those intervals specified
in the vehicle maintenance schedule in Section
5.
Recommended Oil
Use only HYUNDAI GENUINE PARTS MTF
75W/90 (API GL-4) or equivalent in the manual
transaxle.
Manual Transaxle Oil CapacityThe oil capacity of the manual transaxle is 2.27
U.S. quarts (2.15 liters).
HLC5007HXGS506
Drain plug Filler plug
!WARNING:It is always better to check the transaxle oil
level when the engine is cool or cold. If the
engine is hot, you should exercise great
caution to avoid burning yourself on hot
engine or exhaust parts.
G100B02A-AAT
To check the Manual Transaxle Fluid
Level
Park the car on level ground with the engine off.
G100B01L
Page 161 of 205

6DO-IT-YOURSELF MAINTENANCE
12CHECKING THE TRANSAXLE
FLUID (AUTOMATIC)
!
G110A01E-AAT
Transaxle fluid in the automatic transaxle should
be checked at those intervals specified in the
vehicle maintenance schedule in Section 5.
NOTE:Automatic transaxle fluid is basically a red
color. As driving distance increases, the fluid
color turns darkish red gradually. It is a
normal condition and you should not judge
the need to replace based upon the chang-
ing color.
You must replace the automatic transaxle
fluid in accordance with intervals specified
in the vehicle maintenance schedule in sec-
tion 5.
G110B03A-AATRecommended Fluid
Your Hyundai automatic transaxle is specially
designed to operate with HYUNDAI GENUINE
ATF, DIAMOND ATF SP-III or SK ATF SP-III.
Damage caused by a nonspecified fluid is not
covered by your new vehicle limited warranty.
G110C02A-AAT
Transaxle Fluid Capacity
The fluid capacity of the automatic transaxle is
6.45 U.S. quarts (6.1 liters).
WARNING:The transaxle fluid level should be checked
when the engine is at normal operating tem-
perature. This means that the engine, radia-
tor, exhaust system etc., are very hot. Exer-
cise great care not to burn yourself during
this procedure. 1. Using a wrench of the correct size, loosen
the oil filler plug by turning it counterclock-
wise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside
the hole. The oil level should be at its bottom
edge. If it is not, check for leaks before
adding oil. To refill the transaxle or bring the
oil level up, add oil slowly until it reaches the
proper level. Do not overfill.
3. Replace the plug and washer, screw it in with
your fingers and then tighten securely with
the wrench.
Page 162 of 205

6DO-IT-YOURSELF MAINTENANCE
13
While the engine is idling, apply the brakes and
move the gear selector lever from "P" to each of
its other positions -- "R", "N", "D", "2", "L" -- and
then return to "N" or "P". With the engine still
idling:
1. Open the hood, being careful to keep hands,
hair and clothing clear of any moving parts.
2. Remove the transaxle dipstick, wipe it clean,
reinsert the dipstick as far as it will go, then
remove it again. Now check the fluid level on
the dipstick. It should be in the "HOT" range
on the dipstick.
G110D03A G110D02A-AAT
To Check the Transaxle Fluid Level
Park the car on level ground with the parking
brake engaged. When the transaxle fluid level is
checked, the transaxle fluid should be at normal
operating temperature and the engine idling.
C090A01A
!
3. If the transaxle fluid level is low, use a funnel
to add transaxle fluid through the dipstick
tube until the level reaches the "HOT" range.
Do not overfill.
G110D04A
Fluid level should be within
"HOT" range
WARNING:The cooling fan is controlled by the engine
coolant temperature and may sometimes op-
erate even when the engine is not running.
Use extreme caution when working near the
blades of the cooling fan, so that you are not
injured by a rotating fan blade. As the engine
coolant temperature decreases, the fan will
automatically shut off. This is a normal con-
dition.
Page 163 of 205

6DO-IT-YOURSELF MAINTENANCE
14CHECKING THE BRAKES
!
!
G120A01A-AAT
G120B01A-AAT
Checking the Brake Fluid LevelCAUTION:
Because brakes are essential to the safe
operation of the car, it is suggested that they
be checked and inspected by your Hyundai
dealer. The brakes should be checked and
inspected for wear at those intervals speci-
fied in the vehicle maintenance schedule in
Section 5.
!
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into your
eyes. It will also damage your vehicle's paint
if spilled on it and not removed immediately.
G120D01A-AAT
To Check the Fluid Level
G120E02A-AAT
Adding Brake Fluid
G120C02A-AAT
Recommended Brake Fluid
Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the
side of the reservoir. If the level is at or below
the "MIN" mark, carefully add fluid to bring it up
to "MAX". Do not overfill.
HLC5035
WARNING:Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will avoid entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
Page 164 of 205

6DO-IT-YOURSELF MAINTENANCE
15CHECKING THE CLUTCH FLUID
!
G130B02A-AAT
To Replace the Fluid
Recommended brake fluid conforming to DOT 3
or DOT 4 specification should be used. The
reservoir cap must be fully tightened to avoid
contamination from foreign matter or moisture.
NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result.
WARNING:Use caution when handling brake fluid. It
can damage your vision if you get it in your
eyes. It will also damage your vehicles paint
if spilled on it and not removed immediately.
G130A01A-AAT
To Check the Clutch Fluid
The clutch fluid level in the master cylinder
should be checked when performing other un-
der hood services. The system should be
checked for leakage at the same time.
Check to make certain that the clutch fluid level
is between the "MAX" and "MIN" level markings
on the fluid reservoir. Fill as required. Fluid loss
indicates a leak in the clutch system which
should be inspected and repaired immediately.
Consult your Hyundai dealer.
HLC5036
AIR CONDITIONER CARE
G140A01A-AAT
Keeping the Condenser Clean
The air conditioner condenser (and engine ra-
diator) should be checked periodically for accu-
mulation of dirt, dead insects, leaves, etc. These
can interfere with maximum cooling efficiency.
When removing such accumulations, brush or
hose them away carefully to avoid bending the
cooling fans.
Page 170 of 205

6DO-IT-YOURSELF MAINTENANCE
21CHECKING THE BATTERY
!
G210A01A-AAT
WARNING:When working with batteries, carefully ob-
serve the following precautions to avoid se-
rious injuries.o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as pos-
sible.
While batteries are being charged (either by a
battery charger or by the vehicle's alternator),
they produce explosive gases. Always observe
these warnings to prevent injuries from occur-
ring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
D010B01A
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
!
G210B02A-AAT
Checking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should
be removed using a solution of household bak-
ing soda and warm water. After the battery
terminals are dry, cover them with a light coating
of grease.
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the State of California to
cause cancer and reproductive harm. Batter-
ies also contain other chemicals known to
the State of California to cause cancer. Wash
hands after handling.
Page 171 of 205

6DO-IT-YOURSELF MAINTENANCE
22POWER STEERING FLUID LEVELCHECKING ELECTRIC COOLING
FANS
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at those
intervals specified in the vehicle maintenance
schedule in Section 5.
The power steering hoses should be replaced if
there is severe surface cracking, pulling, scuff-
ing or worn spots. Deterioration of the hose
could cause premature failure.
Recommended FluidUse PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
!
G220A01A-AAT G230A03A-AAT
G220B01A-AAT
Checking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
WARNING:The radiator fan is controlled by engine cool-
ant temperature and may sometimes operate
even when the engine is not running. Use
extreme caution when working near the
blades of the cooling fan, so that you are not
injured by a rotating fan blade. As the cool-
ant temperature decreases the fan will auto-
matically shut off. This is a normal condition.
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser cooling fan should come on
automatically whenever the air conditioner is in
operation.
HLC5006
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check to
make certain that the power steering fluid level
is between the "MAX" and "MIN" level markings
on the fluid reservoir.
NOTE:Grinding noise from the power steering pump
may be heard immediately after the engine is
started in extremely cold conditions (below
-4°F). If the noise stops during warm up,
there is no abnormal function in the system.
It is due to a power steering fluid character-
istic in extremely cold conditions.