coolant reservoir Hyundai Atos 2002 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2002, Model line: Atos, Model: Hyundai Atos 2002Pages: 249, PDF Size: 3.11 MB
Page 219 of 249

DO-IT-YOURSELF MAINTENANCE 6-1
ZG000A1-E
6. DO-IT-YOURSELF MAINTENANCE
1. Brake fluid reservoir
2. Brake booster
3. Air cleaner
4. Engine oil filler cap
5. Windscreen washer fluid reservoir cap 6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Spark plug
9. Automatic transaxle fluid level dipstick
(Automatic T/A only) 10. Radiator cap
11. Battery
12. Relay box
13. Engine coolant reservoir
G010A01X-EAT
ENGINE COMPARTMENT (For Multiport Fuel Injection)
5
13
129
14
101186 G010A03X
23
7
6
Page 220 of 249

DO-IT-YOURSELF MAINTENANCE
6-2 ZG020B1-E
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake reservoir fluid level
o Engine coolant level
o Windscreen washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Tyre pressure and condition (including spare)
o Battery condition ZG020C1-A
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Exhaust system condition
o Light condition and operation
o Windscreen glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition o Air filter element condition G020C02X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windscreen wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appear to be functioning correctly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. ZG030A1-A
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. ZG030B1-E
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-20
40104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus-tained high speed vehicle operation.
Page 224 of 249

DO-IT-YOURSELF MAINTENANCE
6-6 ZG050B1-A
Recommended Coolant
G050B01A
Use a high quality ethylene-glycol coolant in a
50/50 mix with water. The coolant should be compatible with aluminum engine parts. Addi-tional corrosion inhibitors or additives shouldnot be used. The cooling system must be main-tained with the correct concentration and typeof coolant to prevent freezing and corrosion.
NEVER allow the concentration of antifreeze to
exceed the 60% level or go below the 35% levelor damage to the coolant system may result.For proper concentration when adding or re-placing the coolant, refer to the following table.
Coolant concentration
ZG050C1-A
To Check the Coolant Level
G050C01A
The coolant level can be seen on the side of the
plastic coolant reservoir. The level of the cool- ant should be between the "LOW" and "FULL"lines on the reservoir. If the level is below the"LOW" mark, add coolant to bring it up between"LOW" and "FULL". If the level is low, inspectfor coolant leaks and recheck the fluid levelfrequently. If the level drops again, visit yourHyundai dealer for an inspection and diagnosisof the reason. ZG050D2-A
To Change the Coolant
The coolant should be changed at those inter-vals specified in the vehicle maintenance sched-ule in Section 5. NOTE: Coolant can damage the finish of your car. If you spill coolant on the car, wash it offthoroughly with clear water.
1. Park the car on level ground, set the parking brake and remove the radiator cap whencool.
2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allowall the coolant to drain from the coolingsystem, then securely close the drain cock.
3. Check Section 9 for the capacity of the cooling system in your car. Then, followingthe manufacturer’s directions on the coolantcontainer, add the appropriate quantity ofcoolant to the radiator.
Water
Antifreeze
solution
35% 40%50%60%
Ambient
temperature °F (°C)
5 (-15)
-13 (-25)-31 (-35)-49 (-45) 65%60%50%40%
Page 225 of 249

DO-IT-YOURSELF MAINTENANCE 6-7
G050D02XG050B01A
4. Turn the radiator cap counterclockwise with- out pressing down on it, until it stops. This relieves any pressure remaining in the cool-ing system. And remove the radiator cap bypushing down and turning counterclockwise. Now fill the radiator with clean demineral- ized or distilled water. Continue to add cleandemineralized or distilled water in small quan-tities until the fluid level stays up in theradiator neck. 5. Start the engine, top off the radiator with
water and then add engine coolant to thereservoir until the level is between "LOW"and "FULL".
6. Replace the radiator and reservoir caps and check to be sure the drain cocks are fullyclosed and not leaking.
WARNING: The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.Use extreme caution when working near theblades of the cooling fan so that you are notinjured by a rotating fan blade. As the en-gine coolant temperature decreases, the fanwill automatically shut off. This is a normalcondition. AG060B1-E
SPARK PLUG REPLACEMENT
This operation should only be performed when
the engine is cold.
1. Remove plug lead from the spark plug to be replaced, pulling the lead by the rubber cap. (Pulling the lead may damage the carbonconductor).
2. Clean around the base of the plug to be removed, and install the plug socket ensur-ing that the ceramic insulator does not be-come damaged. Turn the socket anti-clock-wise to remove the plug.
G060C01A
NOTE: Spark plugs must only be cleaned using
purpose designed equipment. Wire brush-ing may damage the centre electrode insula-tor causing mis-firing to occur.
Page 227 of 249

DO-IT-YOURSELF MAINTENANCE 6-9
AS60160A
ZG080A1-A
WINDSHIELD WIPER BLADES
The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap ordetergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundai re-placement parts or their equivalent. NOTE:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of contact with petroleum products such as engineoil, gasoline etc.G090A01X-EAT
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be checked more frequently during bad weather orwhenever the washer system is in more fre-quent use.
The capacity of the washer reservoir is 2.19
lmp.qts (2.5 Litres).
CAUTION:
o Radiator antifreeze (engine coolant) should not be used in the washer systembecause it will damage the car’s finish.
o The washer lever should not be pulled and the washer should not be operated ifthe washer reservoir is empty. This can
damage the washer fluid pump. XG100A2-E
MANUAL TRANSAXLE LUBRICANT
G100A01X
Filler plug
Drain plug
The transaxle lubricant should be checked and/
or changed at intervals specified in the mainte- nance schedule. Recommended Lubricant
Use only HYUNDAI GENUINE PARTS MTF
75W/90 (API GL-4) in the manual transaxle.
CAUTION: The transaxle lubricant level should only be
checked when the engine is cold to preludethe possibility of personal injury by contactwith hot components.
1. To check the transaxle lubricant level, the vehicle should be placed on level ground and the level plug removed with a suitablespanner.
G090A01X-DAG
Page 229 of 249

DO-IT-YOURSELF MAINTENANCE 6-11
While the engine is idling, apply the brakes and move the gear selector lever from "P" to each
of its other positions — "R", "N", "D", "2", "L" —and then return to "N". With the engine stillidling:
1. Open the hood, being careful to keep hands, long hair and clothing clear of any movingparts.
2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as far as it will go, thenremove it again. Now check the fluid level on
the dipstick. It should be in the "HOT" rangeon the dipstick.
Fluid level must be within this range
3. If the transaxle fluid level is low, use a funnel to add transaxle fluid through the dipsticktube until the level reaches the "HOT" range.
Do not overfill.
G110D03A
G120A01A-AAT CHECKING THE BRAKES CAUTION: Because brakes are essential to the safe oper- ation of the car, it is suggested that they bechecked and inspected by your Hyundai dealer.The brakes should be checked and inspectedfor wear at those intervals specified in thevehicle maintenance schedule in Section 5. G120B01A-AAT
Checking the Brake Fluid Level WARNING:
Use caution when handling brake fluid. It
can damage your vision if it gets into your eyes. It will also damage your vehicle’s paint
if spilled on it and not removed immediately.
G120C02A-AAT
Recommended Brake Fluid Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your brakingsystem. Follow the instructions printed on thecontainer.
G120D01A-AAT
To Check the Fluid Level The fluid level in the brake fluid reservoir should
be checked periodically. The level should bebetween the "MIN" and "MAX" marks on theside of the reservoir. If the level is at or below
the "MIN" mark, carefully add fluid to bring it upto "MAX". Do not overfill.
WARNING: The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.
Use extreme caution when working near theblades of the cooling fan, so that you are notinjured by a rotating fan blade. As the en-
gine coolant temperature decreases, the fanwill automatically shut off. This is a normalcondition. NOTE:
Only lint free cloth should be used for wip-
ing the dipstick. The presence of lint within the transaxle may cause problems with thenormal function of the transaxle.
Page 247 of 249

INDEX10-1
A ABS SYSTEM
..................................................................................... 2-7
ADJUSTABLE FRONT SEATS .......................................................... 1-5
AIR CLEANER FILTER ...................................................................... 6-8
AIR CONDITIONER CARE .............................................................. 6-12
AIR CONDITIONING SWITCH ......................................................... 1-36
AIR CONDITIONING OPERATION .................................................1-37
ANTENNA ......................................................................................... 1-52
APPEARANCE CARE ....... ........................................................ 4-1 ~ 4-2
ASHTRAY ......................................................................................... 1-25
AUDIO FAULT CODE ...................................................................... 1-49
AUTOMATIC TRANSAXLE ......................... .............................. 2-5 ~ 2-6
BBATTERY MAINTENANCE .............................................................. 6-15
BEFORE STARTING THE ENGINE .................................................. 2-2
BONNET RELEASE ......................................................................... 1-30
BRAKE CIRCUIT FAILURE WARNING LAMP ................................1-18
BRAKE PEDAL CLEARANCE ......................................................... 6-14
BRAKE PEDAL FREEPLAY ............................................................. 6-13
BRAKES ........................................................................................... 6-11
C
CARE OF SEAT BELTS .................................................................... 1-7
CARE OF CASSETTE TAPE ................................................ 1-50 ~ 1-51
CARE OF DISC ................................................................................ 1-50
CATALYTIC CONVERTER (For MFI ) ................................................ 7-1 CENTRAL DOOR LOCKING
SYSTEM ............................................. 1-7
CHANGING THE OIL AND FILTER .................. ....................... 6-4 ~ 6-5
CHARGING WARNING LIGHT ........................................................ 1-19
CHILD PROTECTOR REAR DOOR LOCKS .................................... 1-4
CHILD RESTRAINT SYSTEM ............................................... 1-10 ~ 1-11
CIGAR LIGHTER .............................................................................. 1-24
CLOCK .............................................................................................. 1-24
CLUTCH PEDAL FREEPLAY .......................................................... 6-13
COMPACT DISK PLAYER OPERATION (H922M) .............. 1-47 ~ 1-48
COMPRESSOR DRIVE BELT ......................................................... 6-12
COOLING FANS .............................................................................. 6-15
D
DAY-NIGHT REAR VIEW MIRROR .................................................1-26
DOOR LOCKS .................................................................................... 1-3DRIVE BELTS .................................................................................. 6-14
DRIVING FOR ECONOMY ................................................................ 2-8
EEFFECTIVE BRAKING ....................................................................... 2-7
EMERGENCY T OWING ..................................................................... 3-8
EMISSION CONTROL SYSTEM ......... .............................................. 7-1
ENGINE COMPARTMENT (For MFI Engine) .................................... 6-1
ENGINE COOLANT ........................................................................... 6-5
ENGINE COOLANT TEMPERATURE GAUGE ...............................1-20
ENGINE OIL CONSUMPTION ........................................................... 6-3
F
FILLING THE WASHER RESERVOIR .............................................. 6-9
FOLDING REAR SEAT BACK AND SEAT CUSHION ...................1-27
FOLDING THE OUTSIDE REAR VIEW MIRRORS ........................1-26
ZK000A1-E 10. INDEX
10