recommended oil Hyundai Atos 2002 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2002, Model line: Atos, Model: Hyundai Atos 2002Pages: 249, PDF Size: 3.11 MB
Page 213 of 249

VEHICLE MAINTENANCE REQUIREMENTS
5-2 XF040C1-E SCHEDULED MAINTENANCEIn order to ensure the continued safety, reliability and longevity of the
vehicle, the following maintenance service operations should be per- formed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to
a Hyundai dealer to ensure that the manufacturers recommended proce-dures are employed and that only genuine Hyundai replacement parts areused. Incorrect maintenance techniques or the use of non genuinereplacement parts may invalidate the vehicle warranty.
F030B02X-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
ENGINE CONTROL SYSTEM MAINTENANCE
1 ENGINE OIL & FILTER (SG OR ABOVE)
2 DRIVE BELT (WATER PUMP & GENERATOR)
3 FUEL FILTER (MFI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE
No. DESCRIPTION60 72
R
I
R R R I
5060
R R I
R I I
4048
R R I
R R I
1012
R
I I
MILES X 1000 MONTHS30 36
R
II I
20 24
R
I
R R I
Page 220 of 249

DO-IT-YOURSELF MAINTENANCE
6-2 ZG020B1-E
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake reservoir fluid level
o Engine coolant level
o Windscreen washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Tyre pressure and condition (including spare)
o Battery condition ZG020C1-A
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Exhaust system condition
o Light condition and operation
o Windscreen glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition o Air filter element condition G020C02X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windscreen wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appear to be functioning correctly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. ZG030A1-A
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. ZG030B1-E
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-20
40104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus-tained high speed vehicle operation.
Page 223 of 249

DO-IT-YOURSELF MAINTENANCE 6-5
G040A05XNOTE: Always dispose of used engine oil in an
environmentally acceptable manner. It is suggested that it be placed in a sealed con-tainer and taken to a service station forreclamation. Do not pour the oil on theground or put it into the household trash.
WARNING: Used motor oil may cause irritation or can-
cer of the skin if left in contact with the skin for prolonged periods of time. Wash yourhands thoroughly with soap and warm wa-ter as soon as possible after handling usedoil.
8. Before installing the new oil filter on the
engine, apply clean engine oil to the surfaceof the rubber gasket.Temporarily tighten the oil filter by hand.
G040A06X
9. Using the special tool (09263-02000) andtorque wrench, tighten the oil filter to the specified torque.
Tightening torque ................... 12-16 Nm (120-160 kg.cm, 9-12 lb.ft)
G040A04X
SST (09263-02000)
Extension bar
NOTE:
o Be careful not to drop the engine oil on the rubber parts of the engine mounting insulator.
o You can purchase the SST from your Hyundai dealer.
o If you aren’t sure how to use, consult your Hyundai dealer.
10. Refill the crankcase with the recommended engine oil. Refer to the specification in chap-ter 9 for engine oil capacity.
11. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
12. Shut off the engine and recheck the oil level. ZG040B1-E
Protect the Environment: It is illegal to pollute drains, water courses or
soil. Use authorized facilities for disposal. If indoubt, contact your Local Authority for advice.
ZG050A1-A
CHECKING AND CHANGING THE EN- GINE COOLANT
WARNING: Do not remove the radiator cap when the en-
gine is hot. When the engine is hot, the coolant is under pressure and may erupt through theopening if the cap is removed. You could beseriously burned if you do not observe thisprecaution. Do not remove the cap until theradiator is cool to the touch.
Page 227 of 249

DO-IT-YOURSELF MAINTENANCE 6-9
AS60160A
ZG080A1-A
WINDSHIELD WIPER BLADES
The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap ordetergent and water. If the wipers continue to streak or smear the glass, replace them with genuine Hyundai re-placement parts or their equivalent. NOTE:
o Do not operate the wipers on dry glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of contact with petroleum products such as engineoil, gasoline etc.G090A01X-EAT
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be checked more frequently during bad weather orwhenever the washer system is in more fre-quent use.
The capacity of the washer reservoir is 2.19
lmp.qts (2.5 Litres).
CAUTION:
o Radiator antifreeze (engine coolant) should not be used in the washer systembecause it will damage the car’s finish.
o The washer lever should not be pulled and the washer should not be operated ifthe washer reservoir is empty. This can
damage the washer fluid pump. XG100A2-E
MANUAL TRANSAXLE LUBRICANT
G100A01X
Filler plug
Drain plug
The transaxle lubricant should be checked and/
or changed at intervals specified in the mainte- nance schedule. Recommended Lubricant
Use only HYUNDAI GENUINE PARTS MTF
75W/90 (API GL-4) in the manual transaxle.
CAUTION: The transaxle lubricant level should only be
checked when the engine is cold to preludethe possibility of personal injury by contactwith hot components.
1. To check the transaxle lubricant level, the vehicle should be placed on level ground and the level plug removed with a suitablespanner.
G090A01X-DAG
Page 228 of 249

DO-IT-YOURSELF MAINTENANCE
6-10
C090B01X-DAG
G110D01A-GAT To Check the Transaxle Fluid Level
G110D02A
Park the car on level ground with the parking brake engaged. When the transaxle fluid levelis checked, the transaxle fluid should be atnormal operating temperature and the engineidling.
G110A01A-AAT
CHECKING THE TRANSAXLE FLUID (AUTOMATIC)
Transaxle fluid in the automatic transaxle should be changed at those intervals specified in thevehicle maintenance schedule in Section 5.
3. Replace the bolt, screw it in with your fin-
gers and then tighten securely with thewrench.
G110C01X-EAT
Transaxle Fluid Capacity
The fluid capacity of the automatic transaxle is4.56 lmp.qts (5.2 Litres). WARNING: The transaxle fluid level should be checked when the engine is at normal operating tem-perature. This means that the engine, radia-tor, exhaust system etc., are very hot so youshould exercise great care not to burn your-self during this procedure.
G110B01X-AAT
Recommended Fluid Your Hyundai automatic transaxle is speciallydesigned to operate with ESSO JWS3314. Damage caused by a nonspecified fluid is not covered by your new vehicle limited warranty.
ZG100B1-A
To Check the Manual Transaxle Oil Level
SSA6100B
Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen the oil filler bolt turning it counterclockwise and remove it with your fingers.
2. Use your finger to feel inside the hole. The oil level should be at its bottom edge. If it isnot, check for leaks before adding oil. Torefill the transaxle or bring the oil level up,add oil slowly until it reaches the properlevel. Do not overfill.
2. If the level is correct, lubricant should begin
to drip from the plug orifice. In this case theplug should be replaced. If the level is incor-rect, lubricant should be added until it beginsto drip from the plug orifice at which time theplug should be replaced.
Page 234 of 249

DO-IT-YOURSELF MAINTENANCE
6-16 G270A01X-GAT
HEADLIGHT BULB
G270A01X
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its base, avoid touching the glass.
3. Disconnect the connector, then remove the dust cover.
4. Push the bulb spring for removing the head- light bulb.
5. Remove the headlight bulb. If the bulb is burned out, replace it with the same watt- age.
6. Installation is the reverse order of the re- moval.
7. Use the protective cap and carton to promptly dispose of the old bulb.
8. Check for proper headlight aim.
noise stops during warm up, there is no
abnormal function in the system. This is dueto a power steering fluid characteristic inextremely cold conditions.
Recommended Fluid Use PSF-3 type fluid. NOTE: Do not start the engine when the power
steering oil reservoir is empty. ZG230B1-E
POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at those inter-vals specified in the vehicle maintenance sched-ule in Section 5.The power steering hoses should be replaced ifthere is severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hose couldcause premature failure.
G260A01A-AAT
REPLACING LIGHT BULBS Before attempting to replace a light bulb, be
sure the switch is turned to the "OFF" position.
The drawings show how to reach light bulbs sothey may be changed. Be sure to replace the
burned-out bulb with one of the same numberand wattage rating.
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser cooling fan should come on
automatically whenever the air conditioning is in operation.
G230A03A-GAT
POWER STEERING FLUID LEVEL
G230A01X
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer- tain that the power steering fluid level is be-
tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-tions (below -4°F(-20°C)). In this case, if the
Page 246 of 249

VEHICLE SPECIFICATIONS 9-3
Oil & Coolant Standard
SAE 20W-40, 20W-50 (ABOVE -14°F)
API SG SAE 15W-40, 15W-50 (ABOVE 5°F)
OR SAE 10W-30 (-13°F ~ 104°F)
ABOVE SAE 10W-40, 10W-50 (ABOVE -13°F) SAE 5W-20 *1, *2 (BELOW 14°F)SAE 5W-30 *1 (BELOW 50°F)SAE 5W-40 *1 (BELOW 68°F)
*1. Restricted by driving condition and dealing area
*2. Not recommended for sustained high speed vehicle operation Normal driving conditionSevere driving conditionHYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)ESSO JWS3314PSF-3 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminum radiator
Item
Engine Oil Engine oil consumption Transaxle Power steering Brake fluidEngine coolant Q'ty
2.72 lmp.qts (3.26 us-qts, 3.1 litres)
MAX. 1L / 1500 Km
MAX. 1L / 1000 Km
2.15 lmp.qts (2.58 us-qts, 2.45 litres)
4.56 lmp.qts (5.48 us-qts, 5.2 litres)As required As required
3.95 lmp.qts (4.74 us-qts, 4.5 litres)
J080A06X-EAT LUBRICATION CHART
Manual Auto