steering Hyundai Atos 2002 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2002, Model line: Atos, Model: Hyundai Atos 2002Pages: 249, PDF Size: 3.11 MB
Page 199 of 249

DRIVING YOUR HYUNDAI
2- 10 CAUTION:
o Never connect a trailer brake system di-
rectly to the vehicle brake system.
o When towing a trailer on steep grades (in excess of 12%) pay close attention to the engine coolant temperature gauge to
ensure the engine does not overheat. Ifthe needle of the coolant temperaturegauge moves across the dial towards"H" (HOT), pull over and stop as soon as
it is safe to do so, and allow the engine toidle until it cools down. You may proceed
once the engine has cooled sufficiently.
C190D01A-GAT
Safety Chains Should the hitch connection between your carand the trailer or vehicle you are towing fail, thetrailer or vehicle could wander dangerouslyacross other lanes of traffic and ultimately col-lide with another vehicle. To eliminate this po-tentially dangerous situation, safety chains, attached between your car and the trailer ortowed vehicle, are required in most provinces.
o When driving in extreme conditions, the
windscreen wiper blades may fail to clearthe screen properly due to the formation ofice upon the blade edge. It will therefore benecessary to periodically remove such iceto restore their efficiency.
o If the power operated door mirrors become frozen, attempts to adjust these may dam-age the mechanism.
o The formation of snow or ice build up inside the wheel arches may interfere with theroadwheels or steering mechanism. In suchinstances, unusual noises or an increase insteering effort may result. Therefore, ensurethat the wheelarches are checked periodi-cally and any accumulated snow or iceremoved.
o It is advisable to carry emergency equip- ment including, torch, shovel, tow rope, blan-kets etc., if a journey is to be undertaken intoareas of severe road conditions. CAUTION: Do not do any towing with your car during
its first 1,200 miles in order to allow the engine to properly break in. Failure to heedthis caution may result in serious engine ortransaxle damage.
C190B01S-AAT
Trailer Hitches Select the proper hitch and ball combination,
making sure that it's location is compatible withthat of the trailer or vehicle being towed. Use aquality non-equalizing hitch which distributesthe tongue load uniformly throughout the chas-sis.
The hitch should be bolted securely to the car
and installed by a qualified technician. DO NOTUSE A HITCH DESIGNED FOR TEMPORARY
INSTALLATION AND NEVER USE ONE THATATTACHES ONLY TO THE BUMPER.
C190A01A-EAT
TRAILER OR VEHICLE TOWING
If you are considering towing with your car, you
should first check with your Province Depart-ment of Motor Vehicles to determine their legalrequirements.
Since laws vary from province to province the
requirements for towing trailers, cars, or othertypes of vehicles or apparatus may differ. Askyour Hyundai dealer for further details beforetowing. C190C01X-GAT
Trailer Brakes If your trailer is equipped with a braking system,
make sure it conforms to federal and/or localregulations and that it is properly installed andoperating correctly. NOTE: If you tow a trailer or vehicle, your car will require more frequent maintenance due tothe additional load. See Maintenance UnderSevere Usage Conditions" on page 5-4.
Page 201 of 249

DRIVING YOUR HYUNDAI
2- 12 15. If you have to stop while going uphill, do not
hold the vehicle in place by pressing on the accelerator. This can cause the automatictransaxle to overheat. Use the parking brakeor footbrake.
NOTE: When towing, check transaxle fluid more frequently. CAUTION: If overheating should occur when towing,
(temperature gauge reads near red zone),taking the following action may reduce oreliminate the problem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the gear selection in park or neutral and idle theengine at a higher speed.
being passed by a large vehicle, keep aconstant speed and steer straight ahead. If there is too much wind buffeting, slow
down to get out of the other vehicle's airturbulence.
8. When parking your car and trailer, especial- ly on a hill, be sure to follow all the normalprecautions. Turn your front wheel into thecurb, set the parking brake firmly, and putthe transaxle in 1st or Reverse (manual) orPark (automatic). In addition, place wheelchocks at each of the trailer's tyres.
9. If the trailer has electric brakes, start your vehicle and trailer moving, and then applythe trailer brake controller by hand to be
sure the brakes are working. This lets you
check your electrical connection at the sametime.
10. During your trip, check occasionally to be sure that the load is secure, and that thelights and any trailer brakes are still working.
11. Avoid jerky starts, sudden acceleration or sudden stops.
12. Avoid sharp turns and rapid lane changes.
13. Avoid holding the brake pedal down too long or too frequently. This could cause the brakes to overheat, resulting in reduced brakingefficiency.
14. When going down a hill, shift into a lower gear and use the engine braking effect.When ascending a long grade, downshift thetransaxle to a lower gear and reduce speedto reduce chances of engine overloading
and or overheating.
WARNING:
o The tongue load should never exceed;
Auto Transaxle : 55.1 lb Manual Transaxle 9: 61.7 lb
o Maximun permissible mass of the cou- pling device (ATOS VAN only) : 44 lb
o Improperly loading your car and trailer can serious affect its steering and brak- ing performance causing a crash in which
you may be seriously injured or killed.
YC200E1-A
Trailer or Vehicle Towing Tips
1. Before towing, check hitch and safety chain connections as well as proper operation of the trailer running lights, brake lights, andturn signals.
2. Always drive your vehicle at a moderate speed (Less than 62 MPH).
3. Trailer towing requires more fuel than nor- mal conditions.
4. To maintain engine braking efficiency and electrical charging performance, do not usefifth gear (manual transaxle) or overdrive(automatic transaxle).
5. Always secure items in the trailer to prevent load shift while driving.
6. Check the condition and air pressure of all tires on the trailer and your car. Low tyrepressure can seriously affect the handling.Also check the spare tyre.
7. The vehicle/trailer combination is more af- fected by crosswind and buffeting. When
Page 207 of 249

WHAT TO DO IN AN EMERGENCY
3-6 SD070I1-E
7. Re-install Wheel Nuts
D060H01A
Fit the wheel nuts onto the studs and tighten
with the wheel brace.
D060I01A
XD070J1-E
8. Lower Vehicle and Tighten Nuts
Lower the car to the ground turning the jack
handle counterclockwise. When the vehicle is firmly on the ground, remove the jack and tighten the wheel nuts securely. At the firstavailable opportunity, the wheel nut torqueshould be checked with a suitable torquewrench. Wheel nut tightening torque Steel wheel & aluminium alloy wheel:65-80 lb.ft (900-1,100 kg.cm) SD070K1-E
AFTER CHANGING WHEELS
The pressure of the spare tyre should be
checked at the first available opportunity. If any doubt exists as to the tyre pressure, the vehicleshould be driven slowly to the nearest servicestation and the tyre pressure checked andadjusted as required. If the valve cap is lost from any of the valves,a replacement should be obtained and fitted atthe first available opportunity. The valve capprevents the ingress of dirt which may causethe valve to stick and therefore leak and is partof the valve sealing function. Ensure that the spare wheel, jack and jack handle as well tools are correctly located in theboot of the vehicle to prevent damage andnoise.
D080A01A
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
SD080A1-E
VEHICLE TOWING OR RECOVERY CAUTION:
An incorrect tow or recovery could result in serious damage to the vehicle. If any dam-age to the suspension, steering or transaxleis apparent or suspected, a towing ambu-lance must be used.D060J01X
Page 208 of 249

3-7
WHAT TO DO IN AN EMERGENCY
SD090A1-E
Manual Transaxle Vehicle o If a suspended tow is being given to the
rear, the ignition key must be at the "ACC" position since the steering lock is notdesigned to withstand the force requiredto hold the front wheels straight duringthe tow.
o The vehicle must not be towed with the front wheels on the ground for more thanthirty miles.
D080B01A
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE WITH NO DAMAGE
The vehicle may be towed by the conventional
method using the towing eye at the front of the vehicle as an attachment point. In addition, asuspended tow with or without an ambulancemay be used with either the front or the rearwheels being suspended, provided the abovecaution is observed. In addition, the following points must be noted:
o If towing by conventional means, the ig- nition key must be at the "ACC" position, otherwise the steering lock will be acti-vated.
o Because the brake system and steering sys-tem power assistance is derived fromthe engine, the amount of effort requiredto stop or steer the vehicle will be greaterthan normal. SD100A2-E Automatic Transaxle Vehicle
D080C01A
o NOT OK FOR AUTOMATIC TRANSAXLE
EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
The vehicle may be towed by the conventional method using the towing eye at the front of thevehicle as an attachment point. In addition, a suspended tow may be given to the front of the vehicle without an ambulance. Inthe event of a suspended tow being given to therear of the vehicle, the use of an ambulance isimperative.
D080C02A
o OK FOR AUTOMATIC OR MANUAL TRANSAXLE EQUIPPED VEHICLE
CAUTION: The following restriction must be observed
in order to avoid serious damage to the transaxle.
The vehicle must never be towed from the
rear with the front wheels on the ground.
The vehicle must not be towed until transaxle
fluid has been added to bring the level up tothe "HOT" marking on the dipstick. (Thelevel will need to be reduced again aftertowing). The vehicle must not be towed at speeds
faster than 25 mph. or distances greaterthan fifty miles. The general points regard-ing the steering lock etc. described in thepreceding section (Manual transaxle vehicle)should be observed.
Page 209 of 249

WHAT TO DO IN AN EMERGENCY
3-8 D080D01X-GAT
Emergency Towing
D080D01X
For emergency towing when no commercial
tow vehicle is available, attach a tow cable,
chain or strap to the two hooks under the frontof your car. Do not attempt to tow your vehicle
in this manner on any unpaved surface. Thiscould result in serious damage to your car.
Nor should it be attempted if the wheels, drive
train, axles, steering or brakes are damaged.Before towing, be sure the transaxle is in neu-
tral and the key is in "ACC" (with the engine off)or in the "ON" position (with the engine run-ning). A driver must be in the towed car to steer
it and operate the brakes. D120A02A-GAT
IF YOU LOSE YOUR KEYS
Information about the key of immobilizer sys-tem will be found on page 1-2.
Page 214 of 249

VEHICLE MAINTENANCE REQUIREMENTS 5-3
F030C02X-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEMENGINE COOLANT ENGINE COOLANT SPECIFIC GRAVITY MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUID AND FILTER BRAKE PIPES, HOSES, AND CONNECTIONS BRAKE FLUIDCLUTCH FLUID REAR BRAKE LININGS AND CYLINDERS BRAKE PADSSUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTS POLLEN FILTERTRANSFER CASE OIL REAR AXLE OIL CLEAN PROPELLAR SHAFT/RETIGHTEN BOLTSREAR WHEEL BEARINGS TYRE CONDITION AND PRESSURE (incl uding Spare)
LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMS ROAD TEST CHECK ALL SYSTEMS WITH HI-SCAN
60 72
I I I
R I
R R
I I II
R
II I II I II I
50 60
I I I II I I I II
RRR III I II I
40 48
I I I II
RR
I I II
R
II I II I II I
30 36
I
R I I II I I I II
R
II I II I II I
20 24
I I I II
RR
I I II
R
II I II I II I
10 12
I I I II I I I II
R
II I II I II I
MILES X 1000 MONTHSNO.
1 2 3 45 6 78 9
1011 1213 14 1516 17 1819 20 2122
Page 215 of 249

VEHICLE MAINTENANCE REQUIREMENTS
5-4 F040A02X-EAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather above
90°F (32°C)
G - Driving in mountainous areasH - Towing a trailer
I - Driving for rental car, taxi, commercial car or vehicle towing
J - Driving over 100 MPH
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID
DRIVING
CONDITION
MAINTENANCE
INTERVALSMAINTENANCEOPERATION
R R R R
I I I I
R R EVERY 4,500 MILE OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILE OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 9,000 MILE OR 12 MONTHS EVERY 60,000 MILE EVERY 27,000 MILE
MAINTENANCE ITEM
A, B, C, F, H C, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I
Page 217 of 249

VEHICLE MAINTENANCE REQUIREMENTS
5-6 F070B01A-GAT
o Cooling SystemCheck the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAT
o Engine coolant The coolant should be changed at the intervals
specified in the maintenance schedule.
F070D01X-GAT
o Manual or semi-automatic transaxle
oil
Inspect the manual or semi-automatic transaxle
oil according to the maintenance schedule.
NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E01X-AAT
o Automatic transaxle fluidThe fluid level should be in the “HOT” range of
the dipstick, after engine and transaxle are at
normal operating temperature. Check the Auto-matic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSOJWS3314 when adding or changing fluid. F070F01A-AAT o Brake hoses and linesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake fluid Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear brake drums/linings, parking
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
o Brake pads, calipers and rotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust pipe and mufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,cracks, or damage. Replace any damagedparts. F070N01A-AAT
o Power steering pump, belt and hos-
es
Check the power steering pump and hoses for leakage and damage. Replace any damagedor leaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension.Replace or adjust it if necessary.
Page 219 of 249

DO-IT-YOURSELF MAINTENANCE 6-1
ZG000A1-E
6. DO-IT-YOURSELF MAINTENANCE
1. Brake fluid reservoir
2. Brake booster
3. Air cleaner
4. Engine oil filler cap
5. Windscreen washer fluid reservoir cap 6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Spark plug
9. Automatic transaxle fluid level dipstick
(Automatic T/A only) 10. Radiator cap
11. Battery
12. Relay box
13. Engine coolant reservoir
G010A01X-EAT
ENGINE COMPARTMENT (For Multiport Fuel Injection)
5
13
129
14
101186 G010A03X
23
7
6
Page 220 of 249

DO-IT-YOURSELF MAINTENANCE
6-2 ZG020B1-E
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake reservoir fluid level
o Engine coolant level
o Windscreen washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Tyre pressure and condition (including spare)
o Battery condition ZG020C1-A
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Exhaust system condition
o Light condition and operation
o Windscreen glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition o Air filter element condition G020C02X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windscreen wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appear to be functioning correctly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. ZG030A1-A
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. ZG030B1-E
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-20
40104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus-tained high speed vehicle operation.