gear box Hyundai Atos 2002 Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-3
GENERAL MAINTENANCE COOLING SYSTEM ENGINE COOLANTMANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVESHAFTS AND BOOTSAIR CONDITIONING REFRIGERANT REAR WHEEL BEARING GREASE
F030C06X-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120
96
I I I I I I I I I I I I I I I
105
84
I I I I I I I I I I I
90 72
I I
R
I I I I I I I I I I I I
75 60
I I I I I I I I I I I
60 48
I I I I I I I I I I I I I I I
45 36
I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
15 12
I I I I I I I I I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 2 34 5 6 7 89
101112 13 1415
See Note (2)
Note : (2) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
European Community Only Except European Community

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 4 ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLEFLUID
European community OnlyExcept European community
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryF040A05X-GAT
DRIVING
CONDITION
MAINTENANCE
INTERVALSMAINTENANCEOPERATION
R R R R
I I I I
R R EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KM
MAINTENANCE ITEM
A, B, C, F, HC, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I
SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very
cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070B01A-GAT
oo
oo
o Cooling System
Cooling System Cooling System
Cooling System
Cooling System
Check the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAToo
oo
o
Engine coolant
Engine coolant Engine coolant
Engine coolant
Engine coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D02X-GAToo
oo
o Manual transaxle oil
Manual transaxle oil Manual transaxle oil
Manual transaxle oil
Manual transaxle oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
If the oil level is low, check for possible
If the oil level is low, check for possible If the oil level is low, check for possible
If the oil level is low, check for possible
If the oil level is low, check for possible leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill. leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
F070E01X-GAToo
oo
o
Automatic transaxle fluid
Automatic transaxle fluid Automatic transaxle fluid
Automatic transaxle fluid
Automatic transaxle fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theAutomatic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSO JWS-3314 when adding or changing fluid. F070F01A-AAT
oo
oo
o Brake hoses and lines
Brake hoses and lines Brake hoses and lines
Brake hoses and lines
Brake hoses and lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G01A-AAT
oo
oo
o Brake fluid
Brake fluid Brake fluid
Brake fluid
Brake fluid
Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT oo
oo
o
Rear brake drums/linings, parking
Rear brake drums/linings, parking Rear brake drums/linings, parking
Rear brake drums/linings, parking
Rear brake drums/linings, parking
brake
brake brake
brake
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
oo
oo
o
Brake pads, calipers and rotors
Brake pads, calipers and rotors Brake pads, calipers and rotors
Brake pads, calipers and rotors
Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage. F070L01A-AAT
oo
oo
o Suspension mounting bolts
Suspension mounting bolts Suspension mounting bolts
Suspension mounting bolts
Suspension mounting bolts
Check the suspension connections for loose-ness or damage. Retighten to the specifiedtorque.
F070K01A-AAT
oo
oo
o Exhaust pipe and muffler
Exhaust pipe and muffler Exhaust pipe and muffler
Exhaust pipe and muffler
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muffler andhangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070M01A-AAT oo
oo
o
Steering gear box, linkage & boots/
Steering gear box, linkage & boots/ Steering gear box, linkage & boots/
Steering gear box, linkage & boots/
Steering gear box, linkage & boots/
lower
lower lower
lower
lower arm ball joint
arm ball joint arm ball joint
arm ball joint
arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts. F070N01A-AAT oo
oo
o Power steering pump, belt and
Power steering pump, belt and Power steering pump, belt and
Power steering pump, belt and
Power steering pump, belt and
hoses
hoses hoses
hoses
hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-place or adjust it if necessary.

FEATURES OF YOUR HYUNDAI 1-1
ZB000A1-A
1. FEATURES OF
YOUR HYUNDAI cised when charging the vehicle tank from jerry cans or by means of a funnel that the fuel beingused is unleaded.
The use of leaded fuel in this vehicle will result
in irreversible pollution of the catalyst element.Such pollution will prevent correct operation ofthe catalyst and give rise to increased operat-ing temperatures leading to the catalyst ele-ment melting and restricting the exhaust flowalong with an increase in exhaust emissionlevels.
CAUTION: The vehicle warranty will not extend to dam-
age arising from the use of incorrect fuels.
Unleaded fuel with a Research Octane Number
(RON) of 91 or higher must be used in this vehicle.
To prevent accidental charging of the fuel tank
with leaded fuel, a small diameter filler neckalong with a restrictor flap are fitted to ensurethat only unleaded fuel pump nozzles may enterthe filler neck. However, care must be exer-
B010A01X
UNLEADED FUEL ONLY
B010A01X-EAT FUEL RECOMMENDATIONS THIS VEHICLE MUST ONLY BE OPERATED
WITH UNLEADED FUEL.
SERIOUS DAMAGE WILL RESULT FROM
THE USE OF LEADED FUEL. B020A01X-EAT RUNNING INThe longevity and performance of the vehicle
are greatly affected by the care exercised dur- ing the first 1000 miles of motoring. Because ofmodern manufacturing techniques, rigid guide-lines regarding maximum road speeds havebecome unnecessary. However, certain pre-cautions should be observed in order to obtainthe best possible performance and useful lifefrom the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3000 rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome more quickly run in if the operationspeed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
B010D01S-EAT "Alternative fuels"Fuels which contain methanol or ethanol must
not be used.
B010F01A-EATOperation in Foreign CountriesDrivers of vehicles which are to be operated in
foreign countries must satisfy themselves that:
o The vehicle meets all local regulations with respect to insurance, specifications etc.,
o The correct types and grades of fuel are available for satisfactory operation of the vehicle.
1

FEATURES OF YOUR HYUNDAI
1-18 ZB110G2-E
TURN SIGNAL INDICATOR LIGHT
The blinking green arrow on the instrument panel shows the direction indicated by the turnsignals. If the arrow comes on but does notblink, blinks more rapidly than normal or doesnot blink at all, a malfunction in the turn signalsystem is indicated.
B260P02Y-AAT ABS SERVICE REMINDER INDICATOR (SRI) (Not all models)
When the key is turned to the “ON” position, the ABS light will come on and then go off in a fewseconds. If the ABS light remains on, comes on while
driving, or does not come on when the key isturned to the “ON” position, this indicates thatthere may be a problem with the ABS.
If this occurs, have your vehicle checked by
your Hyundai dealer as soon as possible. Thenormal braking system will still be operational,but without the assistance of the anti-lock brakesystem.
CAUTION: If the both ABS SRI and Parking Brake/
Brake fluid level warning lights remain "ON" or come on while driving, there may be aproblem with E.B.D (Electronic brake forcedistribution).
If this occurs, avoid sudden stops and have
your vehicle checked by your Hyundai dealeras soon as possible. SB210E1-E
OVERDRIVE OFF INDICATOR LIGHT (Not all models)
When the overdrive (4th gear) switch is turned off and the operation of overdrive (4th gear) iscancelled, the overdrive warning light (O/D OFF)will be illuminated. When the switch is at the onposition, the gearbox will operate in the normalfully automatic mode and the warning light willbe extinguished.
ZB110J2-E HIGH BEAM INDICATOR LIGHT
This light is coloured blue and should illuminate only when the headlight upper beam is on.
B260E02A-GAT SEAT BELT REMINDER LIGHT
The seat belt reminder light comes on until your seat belt is fastened when the ignition key isturned from the "OFF" position to "ON" or"START".
ZB110K2-E OIL PRESSURE WARNING LIGHT
The oil pressure warning light will illuminate when insufficient oil pressure exists for safeengine operation. The light should illuminate when the ignition is turned on and should be extinguished as soonas the engine is started.
ZB110L3-E PARKING BRAKE, BRAKE CIRCUIT FAILURE WARNING LIGHT
This light will be illuminated when the hand brake is applied and the ignition on, and shouldgo out when the hand brake is released. Thevehicle should not be driven until the handbrake has been released and the light go out. Italso will be illuminated if the brake fluid level inthe reservoir falls to the MIN. mark. If the lightilluminates while driving pull off the road ifpossible and stop immediately. Contact yournearest authorized dealer and have the systemchecked.
CAUTION: Operation of the engine with low oil pres- sure may result in serious damage to theengine. Should the oil pressure light fail to extinguish after starting or illuminate when the engine isrunning, the engine must be stopped immedi-ately. If the engine oil level is low, add a suffi-cient quantity of oil to raise the level to the fullmarking on the dip stick. Restart the engine andcheck that the warning light is extinguished.Should the light still be illuminated, stop theengine immediately and seek assistance fromthe nearest Hyundai dealer.

VEHICLE MAINTENANCE REQUIREMENTS
5-4 F040A02X-EAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather above
90°F (32°C)
G - Driving in mountainous areasH - Towing a trailer
I - Driving for rental car, taxi, commercial car or vehicle towing
J - Driving over 100 MPH
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID
DRIVING
CONDITION
MAINTENANCE
INTERVALSMAINTENANCEOPERATION
R R R R
I I I I
R R EVERY 4,500 MILE OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILE OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 9,000 MILE OR 12 MONTHS EVERY 60,000 MILE EVERY 27,000 MILE
MAINTENANCE ITEM
A, B, C, F, H C, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I

VEHICLE MAINTENANCE REQUIREMENTS
5-6 F070B01A-GAT
o Cooling SystemCheck the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAT
o Engine coolant The coolant should be changed at the intervals
specified in the maintenance schedule.
F070D01X-GAT
o Manual or semi-automatic transaxle
oil
Inspect the manual or semi-automatic transaxle
oil according to the maintenance schedule.
NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E01X-AAT
o Automatic transaxle fluidThe fluid level should be in the “HOT” range of
the dipstick, after engine and transaxle are at
normal operating temperature. Check the Auto-matic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSOJWS3314 when adding or changing fluid. F070F01A-AAT o Brake hoses and linesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake fluid Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear brake drums/linings, parking
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
o Brake pads, calipers and rotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust pipe and mufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,cracks, or damage. Replace any damagedparts. F070N01A-AAT
o Power steering pump, belt and hos-
es
Check the power steering pump and hoses for leakage and damage. Replace any damagedor leaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension.Replace or adjust it if necessary.