service Hyundai Atos 2003 User Guide

WHAT TO DO IN AN EMERGENCY 3-7
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After Changing Wheels
If you have a tire gauge, remove the valve cap
and check the air pressure. If the pressure is lower than recommended, drive slowly to thenearest service station and inflate to the correctpressure. If it is too high, adjust it until it iscorrect. Always reinstall the valve cap afterchecking or adjusting tire pressure. If the cap isnot replaced, air may leak from the tire. If youlose a valve cap, buy another and install it assoon as possible.
After you have changed wheels, always secure
the flat tire in its place in the luggage room andreturn the jack and tools to their proper storagelocations. D080A01A-GAT
IF YOUR CAR MUST BE TOWED D080B01A-AAT
Towing a Car With a Manual Transaxle
o OK FOR AUTOMATIC OR MANUAL TRANSAXLE EQUIPPED VEHICLE WITH NO DAMAGE
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
CAUTION: Your car can be damaged if towed incor- rectly! If your car has to be towed, it should be done by
your Hyundai dealer or a commercial tow truckservice. This will help assure that your car isnot damaged in towing. Also, professionals aregenerally aware of state and local laws govern-ing towing. In any case, rather than risk dam-age to your car, it is suggested that you showthis information to the tow truck operator. Besure that a safety chain system is used and thatlocal laws are observed. o If the car is being towed with the rear wheels
on the ground, be sure the parking brake isreleased.
o If the car is being towed with the front wheels on the ground, be sure that thetransaxle is in neutral. Also, be sure that theignition key is in the "ACC" position. This isnecessary to prevent damage to the steer-ing lock mechanism, which is not designedto hold the front wheels straight while the caris being towed.
o If any of the loaded wheels or suspension components are damaged, a towing dollymust be used.
D080A01AD080B01AD060J01X

VEHICLE MAINTENANCE REQUIREMENTS 5-1
5. VEHICLE MAINTE-
NANCE REQUIRE- MENTS
F010A01A-GAT
MAINTENANCE INTERVALS Service requirements
To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must
be performed. Although careful design and en-
gineering have reduced these to a minimum,those that are required are of the utmost impor-tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further information
about these warranties. F010B01A-AAT
Maintenance Requirements The maintenance required for your Hyundai
can be divided into three main areas:
o Specified scheduled procedures
o General everyday checks
o Do-it-yourself maintenance F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule to
assure that your warranty remains in effect.Although it is strongly recommended that they
be performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,
these procedures may be performed at any
qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual orauto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affectingyour warranty coverage but you should always
be sure these are equivalent to the quality of theoriginal Hyundai parts. Your Service Passport
provides further information about your warran-ty coverage. F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few
tools that are required and want to take the timeto do so, you can inspect and service a number
of items. For more information about doing ityourself, see Section 6.
F010F01A-GAT
A Few Tips
o Whenever you have your Hyundai serviced, keep copies of the service records in your
glovebox. This will help ensure that you candocument that the required procedures have
been performed to keep your warranties ineffect. This is especially important when
service is not performed by an authorizedHyundai dealer.
F020A02X-GAT
SCHEDULED MAINTENANCE RE- QUIREMENTS Inspection should be performed any time a
malfunction is experienced or suspected. Re- ceipts for all emission control system services
should be retained to demonstrate compliancewith conditions of the emissions system war-ranty. For severe usage maintenance require-ments, see page 5-4 of this section.
F010D01A-AAT
General Checks These are the regular checks you should per-
form when you drive your Hyundai or you fill thefuel tank. A list of these items will be found onpage 6-2.
5

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 ENGINE CONTROL SYSTEM MAINTENANCE
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP & GENERATOR)
3 FUEL FILTER (MFI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE
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SCHEDULED MAINTENANCE
The following maintenance services must be performed to assure good
vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is
determined by whichever occurs first.
No. DESCRIPTION105
84
R
I I 120
96
R R R I I I
R
I I
90 72
R I I
R I I
RR I
7560
R
I I I
6048
R R R II I I
R
I
4536
R
I I
R
30 24
R I II I
R
I I
1512
R
I I
KILOMETERS X 1000 MONTHS
F030B01X-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) SF OR LOWER : EVERY 10,000 KM OR 6 MONTHS : "R"

VEHICLE MAINTENANCE REQUIREMENTS
5- 4 ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLEFLUID
European community OnlyExcept European community
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
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DRIVING
CONDITION
MAINTENANCE
INTERVALSMAINTENANCEOPERATION
R R R R
I I I I
R R EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KM
MAINTENANCE ITEM
A, B, C, F, HC, E B, H D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070B01A-GAT
o Cooling System
Check the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAT
o Engine coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D02X-GAT
o Manual transaxle oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
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o Automatic transaxle fluid The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theAutomatic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSO JWS-3314 when adding or changing fluid. F070F01A-AAT
o Brake hoses and lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G01A-AAT
o Brake fluid
Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear brake drums/linings, parking
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
o Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage. F070L01A-AAT
o Suspension mounting bolts
Check the suspension connections for loose-ness or damage. Retighten to the specifiedtorque.
F070K01A-AAT
o Exhaust pipe and muffler
Visually inspect the exhaust pipes, muffler andhangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070M01A-AAT
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts. F070N01A-AAT
o Power steering pump, belt and
hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-place or adjust it if necessary.

DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
o Air filter condition

DO-IT-YOURSELF MAINTENANCE 6-5
G050A01A-AAT
CHECKING AND CHANGING THE EN- GINE COOLANT
WARNING: Do not remove the radiator cap when the
engine is hot. When the engine is hot, theengine coolant is under pressure and mayerupt through the opening if the cap isremoved. You could be seriously burned ifyou do not observe this precaution. Do notremove the radiator cap until the radiator iscool to the touch.
8. Before installing the new oil filter on the engine, apply clean engine oil to the surface of the rubber gasket. Temporarily tighten the oil filter by hand.
G040A05X
G040A06X
9. Using the special tool (09263-02000) andtorque wrench, tighten the oil filter to the specified torque. Tightening torque .............. 12-16 Nm
(120-160 kg.cm, 9-12 lb.ft)
SST (09263-02000)
G040A04X
Extension bar
NOTE:
o Be careful not to drop the engine oil on the rubber parts of the engine mounting insulator.
o You can purchase the SST from your Hyundai dealer.
o If you aren't sure how to use, consult your Hyundai dealer.
10. Refill the crankcase with the recommended engine oil. Refer to the specification in chap-ter 9 for engine oil capacity.
11. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
12. Shut off the engine and recheck the oil level. NOTE: Always dispose of used engine oil in an
environmentally acceptable manner. It is sug- gested that it be placed in a sealed container
and taken to a service station for reclama-tion. Do not pour the oil on the ground orput it into the household trash.
WARNING: Used motor oil may cause irritation or can-
cer of the skin if left in contact with the skin for prolonged periods of time. Wash yourhands thoroughly with soap and warm wa-ter as soon as possible after handling usedoil.

INDEX10-3
Adjustable height
........................................................................... 1-9
Adjusting your seat belt ............. ..................................................1-10
Care of seat belts .......................................................................... 1-8
Precautions .................................................................................... 1-7
Spark Plugs ............................................................................... 6-7 ~ 6-8
Speedometer ..................................................................................... 1-22
Starting Procedure .............................................................................. 2-3 Steering Wheel Free play ................................................................. 6-13
Stereo Radio Operation (H922M) .......................................... 1-47 ~ 1-48
Stereo Radio Operation (HMR90) .................... ..................... 1-42 ~ 1-43
Stereo Sound System ............................................................ 1-40 ~ 1-41 Sun Visor .......................................................................................... 1-32
T Tail Gate Open ............................................................................................ 1-30
Remote release ............................................................................ 1-30
Tires
Balancing ....................................................................................... 8-3
Chains ............................................................................................ 8-2
Changing a flat tire ........................................................................ 3-4
If you have a f lat tire ...................................................................... 3-3
Information ..................................................................................... 8-1
Pressure ........................................................................................ 8-1
Replacement .................................................................................. 8-3
Rotation .......................................................................................... 8-2
Snow tires ...................................................................................... 8-2
Spare tire ....................................................................................... 3-3Traction .......................................................................................... 8-3
MMaintenance Intervals
Explanation of scheduled maintenance items ...................... 5-5 ~ 5-7
Maintenance under severe usage conditions ................................ 5-4
Scheduled maintenance ................................................................. 5-2
Service requirements ..................................................................... 5-1
Mirrors Day-night inside rearview ................................. ...........................1-28
Outside rear view ........................................................................ 1-27
O Odometer .......................................................................................... 1-23
P Parking Brake ................................................................................... 1-28
Power Steering Fluid Level .................................................... 6-16 ~ 6-17
Pretensioner Seat Belt ...................................................................... 1-13
RRear Seat Fold down .................................................................................... 1-29
Rear Window Defroster Switch ......................................................... 1-26
Rear Window Wiper and Washer ..................................................... 1-25
Roof Ra ck ......................................................................................... 1-33
SSeat Belts 2-Point static type ............................................................. 1-10 ~ 1-11
3-Point type ......................................................................... 1-9 ~ 1-10