cooling Hyundai Azera 2005 User Guide

1
FEATURES OF YOUR HYUNDAI
131
B980G01TG-GAT Auto de-humidified control (If Installed)
NOTE: When the A/C is operated continu- ously on the floor-defrost level ( ) or defrost level ( ), it may causefog to form on the exterior wind- shield. If this occurs, set the air flow control to the face level position ( )and fan speed control to the low position.
There is a humidity sensor on the cen- ter fascia panel. If it becomes very humid inside the car, the air condition-ing is turned on automatically to control the humidity. B980G01TG
B730A01L-AAT Operation Tips
o To keep dust or unpleasant fumes
from entering the car through the ventilation system, temporarily set the air intake control at the
posi-
tion. Be sure to return the control to the
position when the irritation
has passed to keep fresh air in the vehicle. This will help keep the driveralert and comfortable.
o Air for the heating/cooling system is
drawn in through the grilles just aheadof the windshield. Care should be taken that these are not blocked by leaves, snow, ice or other obstruc-tions.
o To prevent interior fog on the wind-
shield, set the air intake control tothe fresh air (
) position and fan
speed to the desired position, turn on the air conditioning system, and ad-just temperature control to desired temperature.

2 DRIVING YOUR HYUNDAI
16SMOOTH CORNERING
C150A01A-AAT Avoid braking or gear changing in cor- ners, especially when roads are wet. Ideally, corners should always be taken under gentle acceleration. If you followthese suggestions, tire wear will be held to a minimum.WINTER DRIVING
C160A01A-AAT The more severe weather conditions of winter result in greater wear and other problems. To minimize the prob- lems of winter driving, you should fol-low these suggestions: C160B01A-GAT Snowy or Icy Conditions To drive your vehicle in deep snow, it may be necessary to use snow tires orto install tire chains on your tires. If snow tires are needed, it is necessary to select tires equivalent in size and type of the original equipment tires. Failure to do so may adversely affectthe safety and handling of your car. Furthermore, speeding, rapid accel- eration, sudden brake applications, andsharp turns are potentially very haz- ardous practices. During deceleration, use engine brak-ing to the fullest extent. Sudden brake applications on snowy or icy roads may cause skids to occur. You need tokeep sufficient distance between the vehicle in operation in front and your vehicle. Also, apply the brake gently. It should be noted that installing tirechains on the tire will provide a greater driving force, but will not prevent side skids. NOTE: Tire chains are not legal in all prov- inces. Check province laws before fitting tire chains. C160C01A-AAT Use High Quality Ethylene Gly- col Coolant Your Hyundai is delivered with high quality ethylene glycol coolant in the cooling system. It is the only type ofcoolant that should be used because it helps prevent corrosion in the cooling system, lubricates the water pump andprevents freezing. Be sure to replace or replenish your coolant in accor- dance with the maintenance schedulein Section 5. Before winter, have your coolant tested to assure that its freez- ing point is sufficient for the tempera-tures anticipated during the winter.

3 WHAT TO DO IN AN EMERGENCY
4
!
!
IF THE ENGINE OVERHEATS
(If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
D030A01TG-AAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out under
the car or steam is coming out fromthe hood, stop the engine. Do not open the hood until the engine coolant has stopped running or thesteaming has stopped. If there is no visible loss of coolant and no steam, leave the engine running and checkto be sure the engine cooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If thedrive belt seems to be satisfactory, check for engine coolant leaking from the radiator, hoses or under the car.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your batterybecame discharged (because the lightswere left on, etc.), have the charging system checked by your Hyundai dealer. WARNING:
While the engine is running, keephands and clothing away from mov-ing parts such as the fan and drive belts to prevent injury.
5. If the water pump drive belt is broken or coolant is leaking out, stop theengine immediately and call the near- est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap whenthe engine is hot. This can allow coolant to be blown out of the open- ing and cause serious burns.

3
WHAT TO DO IN AN EMERGENCY
5
6. If you cannot find the cause of the
overheating, wait until the engine temperature has returned to nor- mal. Then, if coolant has been lost, carefully add coolant to the reservoir(Page 6-8) to bring the fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soonas possible by a Hyundai dealer.
SPARE TIRE
D040B01TG-GAT Handling the Spare Tire
1. Open the trunk lid.
2. Remove the luggage mat.
3. Take out the tool receptacle.
Spare Tire Pressure
D040A01TG-GAT The following instructions for the FULL SIZE spare tire should be observed: Check inflation pressure as soon as practical after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodi-cally checked and maintained at the specified pressure while the tire is stored.
Tire Size Inflation PressureFull Size 210 kPa (30 psi)
HNF4008
4. Turn the installation bolt counter- clockwise to remove the spare tire.
5. After replacing the spare tire, install and tighten the bolt firmly with your fingers until there is no more play inthe spare tire.

5
VEHICLE MAINTENANCE REQUIREMENTS
5
F030C01TG-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) For the first time, replace the coolant at 90,000 km or 60 months. After that, replace it every 45,000 km or 24 months.
(2) For every 45,000 km or 24 months, whichever occurs first : "R"
NO.
1 2 34 567 8 9
10 11 12 1314 DESCRIPTION
GENERAL MAINTENANCECOOLING SYSTEM (Including coolant level adjustment) COOLANT AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINESBRAKE FLUID REAR DISC BRAKE/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORSEXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTAIR CONDITIONER FILTER (FOR EVAPORATOR AND BLOWER UNIT)
120 96
I I IIII I II I I II
R
105
84
I I II I II I I II
R
9072
I
R IIII I II I I II
R
7560
I I II I II I I II
R
6048
I I IIII I II I I II
R
4536
I I II I II I I II
R
3024
I I IIII I II I I II
R
1512
I I II I II I I II
R
KILOMETERS X 1000MONTHS
See Note (1) See Note (2)
European Community Only Except European Community
European Community Only Except European Community

5VEHICLE MAINTENANCE REQUIREMENTS
8
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recommended when filter is replaced. F060J01A-AAT o Spark Plugs Make sure to install new spark plugs of the correct heat range. F070C01A-AAT
o Coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule.
Inspect the hose routing to assure thatthe hoses do not come in contact withany heat source, sharp edges or mov- ing component which might cause heat damage or mechanical wear. Inspectall hose connections, such as clamps and couplings, to make sure they are secure, and that no leaks are present.Hoses should be replaced immedi- ately if there is any evidence of dete- rioration or damage.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and anyleakage. Replace any deteriorated or damaged parts immediately. F070E04A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT"
range of the dipstick, after the engineand transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied.
Use HYUNDAI GENUINE ATF SP III,
DIAMOND ATF SP III, SK ATF SP III or other brands approved by Hyundai Motor Co., when adding or changingfluid.
F060N02E-AAT
o Valve Clearance
Inspect excessive valve noise and/orengine vibration and adjust if neces- sary. A qualified technician should perform the operation. F070B01A-GAT
o Cooling System
Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.

Engine Compartment .................................................... 6-2
General Checks ........................................................... 6-3
Maintenance Precautions ............................................. 6-4
Checking the Engine Oil .............................................. 6-4
Checking and Changing the Engine Coolant ............... 6-7
Spark Plugs .................................................................. 6-9
Changing the Air Cleaner Filter ...................................6-10
Checking the Transaxle Fluid (Automatic) .................6-14
Checking the Brakes .................................................. 6-16
Air Conditioning Care .................................................. 6-18
Changing the Air Conditioner Filter .............................6-18
Checking Drive Belts .................................................. 6-21
Checking and Replacing Fuses ..................................6-21
Checking the Battery .................................................. 6-23
Checking the Eclectric Cooling Fans .........................6-25
Power Steering Fluid Level ......................................... 6-25
Headlight Aiming Adjustment ...................................... 6-26
Replacement of Light Bulbs ........................................6-28
Bulb Wattage ............................................................... 6-36
Fuse Panel D escription ............................................... 6-37
DO-IT-YOURSELF MAINTENANCE
6
6

6 DO-IT-YOURSELF MAINTENANCE
4MAINTENANCE PRECAU- TIONS
!
G020D01TG-GAT Improper or incomplete service may result in problems. This section gives instructions only for the maintenanceitems that are easy to perform.Several procedures should be done byan authorized Hyundai dealer. NOTE: Improper owner maintenance dur- ing the warranty period may affectwarranty coverage. WARNING:
o Performing maintenance work on a vehicle can be dangerous. Youcan be seriously injured while performing some maintenance procedures. If you lack sufficientknowledge and experience or the proper tools and equipment to do the work, have it done by anauthorized Hyundai dealer.
o Working under the hood with the engine running is dangerous. It becomes even more dangerous when you wear jewelry or looseclothing. These can become en- tangled in moving parts and re- sult ininjury. Therefore, if youmust run the engine while work- ing under the hood, make certain that you remove all jewelry (espe-cially rings, bracelets, watches, and necklaces) and all neckties, scarves, and similar loose cloth-ing before getting near the en- gine or cooling fans.
CHECKING THE ENGINE OIL
G030A02O-GAT
Recommended Oil
Engine oil is essential to the perfor-
mance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip ordriving in severe conditions.
The engine oil quality should meet
the following classification.
API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE G030B01JM

6
DO-IT-YOURSELF MAINTENANCE
7
G350A01A-GAT
ENGINE OIL CONSUMPTION Function of Engine Oil
Engine oil has the primary function of lubricating and cooling the inside of the engine.
Engine oil consumption It is normal that an engine should consume some engine oil while nor- mal driving. The cause of oil con- sumption in a normal engine are asfollows;
o Engine oil is used to lubricate pis- tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generated dur-ing engine operation sucks some of the oil into the combustion cham- ber.This oil with some oil of the cylin-der wall is burned by the high tem-perature combustion gases during the combustion process. o The engine oil consumption is
strongly effected by the viscosity and quality of oil, engine rpm and driving condition etc. The engine oil is more consumed under severedriving conditions such as high speeds and frequent acceleration and deceleration than normal driv-ing condition.
!
CHECKING AND CHANGING THE ENGINE COOLANT
G050A01TG-AAT
WARNING:
Do not remove the radiator cap
when the engine is hot. When the engine is hot, the engine coolantis under pressure and may erupt through the opening if the cap is removed. You could be seriouslyburned if you do not observe this precaution. Do not remove the radiator cap until the radiator iscool to the touch.
NOTE: It is recommended that the engine coolant should be changed by an authorized Hyundai dealer.

6 DO-IT-YOURSELF MAINTENANCE
8
!
The coolant level can be seen on the
side of the plastic coolant reservoir. The level of the coolant should be between the "L" and "F" lines on the reservoir when the engine is warmwith it at idle . If the level is below the "L" mark, add engine coolant to bring it up to "F". If the level is low, inspectfor coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for aninspection and diagnosis of the rea- son.
G050C01TG-GAT
To Check the Coolant Level
G050C01TG
Ambient
temperature °C ( °F)
-15 (5)
-25 (-13) -35 (-31)-45 (-49)
65% 60%50%40%
35%40% 50% 60% Water
Antifreeze
solution
Engine Coolant concentration
CAUTION:
o Engine coolant can damage the finish of your car. If you spill engine coolant on the car, wash it off thoroughly with clean water.
o The engine in your vehicle has aluminum engine parts and mustbe protected by an ethylene-gly-col base coolant to prevent corro- sion and freezing. And, do not use the hard water. The hard water can cause engine damage from corrosion, overheat-ing or freezing.
!
G050B01A-AAT
Recommended Engine Coolant
Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Addi-tional corrosion inhibitors or additives should not be used. The cooling sys- tem must be maintained with the cor-rect concentration and type of engine coolant to prevent freezing and corro- sion.
CAUTION:
Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% level, or dam-age to the cooling system may result. For proper concentration when adding or replacing the engine coolant, refer to the following table.