engine Hyundai Azera 2005 Workshop Manual

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NOTE: If you tow a trailer or vehicle, your car will require more frequent main- tenance due to the additional load.See "Maintenance Under Severe Usage Conditions" on page 5-6.
CAUTION:
o Never connect a trailer brake sys- tem directly to the vehicle brakesystem.
o When towing a trailer on steep grades (in excess of 12%) pay close attention to the engine cool-ant temperature gauge to ensure the engine does not overheat. If the needle of the coolant tem-perature gauge moves across the dial towards "H" (HOT), pull over and stop as soon as it is safe todo so, and allow the engine to idle until it cools down. You may proceed once the engine hascooled sufficiently.
! C190D01A-GAT Safety Chains Should the hitch connection between your car and the trailer or vehicle youare towing fail, the trailer or vehicle could wander dangerously across other lanes of traffic and ultimately collidewith another vehicle. To eliminate this potentially dangerous situation, safety chains, attached between your car andthe trailer or towed vehicle, are re- quired in most provinces.
C190E01TG-GAT Trailer Weight Limit
Tongue load Total trailer weight
Tongue loads can be increased or decreased by re-distributing the loadin the trailer. This can be verified by checking the total weight of the loaded trailer andthen checking the load on the tongue. NOTE:
1. Never load the trailer with more weight in the back than in the front. About 60% of the trailer load should be in the front halfon the trailer and the remaining 40% in the rear. C190E01JM

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C190F01A-GAT Trailer or Vehicle Towing Tips
1. Before towing, check hitch andsafety chain connections as well as proper operation of the trailer run- ning lights, brake lights, and turn signals.
2. Always drive your vehicle at a mod- erate speed (Less than 100 km/h).
3. Trailer towing requires more fuel than normal conditions.
4. To maintain engine braking effi-
ciency and electrical charging per-formance, do not use fifth gear (manual transaxle) or overdrive (au- tomatic transaxle).
5. Always secure items in the trailer to prevent load shift while driving.
6. Check the condition and air pres- sure of all tires on the trailer and your car. Low tire pressure can se- riously affect the handling. Alsocheck the spare tire.
7. The vehicle/trailer combination is
more affected by crosswind andbuffeting. When being passed by a large vehicle, keep a constant speed and steer straight ahead. If there istoo much wind buffeting, slow down to get out of the other vehicle's air turbulence. 8. When parking your car and trailer,
especially on a hill, be sure to followall the normal precautions. Turn your front wheel into the curb, set the parking brake firmly, and put thetransaxle in 1st or Reverse (manual) or Park (automatic). In addition, place wheel chocks at each of thetrailer's tires.
9. If the trailer has electric brakes,
start your vehicle and trailer mov-ing, and then apply the trailer brake controller by hand to be sure the brakes are working. This lets youcheck your electrical connection at the same time.
10.During your trip, check occasion- ally to be sure that the load issecure, and that the lights and any trailer brakes are still working.
11.Avoid jerky starts, sudden accel- eration or sudden stops.
12.Avoid sharp turns and rapid lane changes.
13.Avoid holding the brake pedal down
too long or too frequently. This couldcause the brakes to overheat, re- sulting in reduced braking efficiency. 14. When going down a hill, shift into a
lower gear and use the engine brak- ing effect. When ascending a long grade, downshift the transaxle to a lower gear and reduce speed toreduce chances of engine over- loading and/or overheating.
15.If you have to stop while going uphill, do not hold the vehicle inplace by pressing on the accelera- tor. This can cause the automatictransaxle to overheat. Use the park- ing brake or foot brake.
NOTE: When towing, check transaxle fluid more frequently.

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DRIVING YOUR HYUNDAI
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CAUTION:
If overheating should occur when towing, (temperature gauge reads near red zone), taking the following action may reduce or eliminate theproblem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the gear selector park or neutral and idle the engine at a higherspeed.
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If the Engine Will not Start ............................................ 3-2
Jump Starting ............................................................... 3-3
If the Engine Overheats ............................................... 3-4
Spare Tire .................................................................... 3-5
If You Have a Flat Tire ................................................. 3-6
Changing a Flat Tire .................................................... 3-6
If Your Vehicle Must Be Towed ..................................3-10
Emergency Towing ..................................................... 3-12
If You Lose Your K eys ................................................ 3-13
WHAT TO DO IN AN EMERGENCY
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3 WHAT TO DO IN AN EMERGENCY
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IF THE ENGINE WILL NOT START
D010A01A-AAT D010B01TG-AAT If Engine Doesn't Turn Over or Turns Over Slowly
1. Be sure the gear selector lever is in
"N" or "P" and the emergency brake is set.
2. Check the battery connections to be sure they are clean and tight.
3. Turn on the interior light. If the light
dims or goes out when you operate the starter, the battery is discharged.
4. Check the starter connections to be
sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "JumpStarting" on the following pages. D010D01A-AAT
If Engine Stalls While Driving
1. Reduce your speed gradually, keep-
ing a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact aHyundai dealer or seek other quali-fied assistance.
D010C01Y-AAT If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position,
check all connectors at ignition coils and spark plugs. Re-connect any that may be disconnected or loose.
3. Check the fuel line in the engine room.
4. If engine still refuses to start, call a Hyundai dealer or seek other quali- fied assistance.
WARNING:
If the engine will not start, do not push or pull the car to start it. Thiscould result in a collision or cause other damage. In addition, push or pull starting may cause the cata-lytic converter to be overloaded and create a fire hazard.
HTG5019

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WHAT TO DO IN AN EMERGENCY
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JUMP STARTING
D020A02A-AAT
WARNING:
The gas produced by the battery during the jump-start operation ishighly explosive. If these instruc- tions are not followed exactly, seri- ous personal injury and damage tothe vehicle may occur! If you are not sure how to follow this proce- dure, seek qualified assistance.Automobile batteries contain sul- furic acid. This is poisonous and highly corrosive. When jump start-ing, wear protective glasses and be careful not to get acid on yourself, your clothing or on the car. o If you should accidentally get acid on
your skin or in your eyes, immedi-ately remove any contaminated cloth- ing and flush the area with clean water for at least 15 minutes. Thenpromptly obtain medical attention. If you must be transported to an emer- gency facility, continue to apply wa-ter to the affected area with a sponge or cloth.
o The gas produced by the battery
during the jump-start operation ishighly explosive. Do not smoke or allow a spark or an open flame inthe vicinity.
o The battery being used to provide
the jump start must be 12-volt. If youcannot determine that it is a 12-volt battery, do not attempt to use it for the jump start.
o To jump start a car with a discharged battery, follow this procedure ex-actly:
1. If the booster battery is installed in another vehicle, be sure the twovehicles are not touching.
2. Turn off all unnecessary lights and
accessories in both vehicles.
HTG4001
Booster battery
3. Attach the clamps of the jumper
cable in the exact location shown in the illustration. First, attach one clamp of the jumper cable to the positive (+) post or cable of thedischarged battery. Then attach the other end of the same cable to the positive (+) post or cable of thebooster battery. Next, using the other cable, attach one clamp to the negative (-) post or cable of thebooster battery. Then attach the other end of that cable to a solid metal part of the engine away from the battery.Do not connect the cable to any moving part.
4. Start the engine in the car with the booster battery and let it run for afew minutes. This will help to as- sure that the booster battery is fullycharged. During the jumping opera- tion, run the engine in this vehicle at about 2,000 rpm.
5. Start the engine in the car with the discharged battery using the normalstarting procedure. After the enginestarts, leave the jumper cables con- nected and let the engine run at fast idle or about 2,000 rpm for severalminutes.
Discharged battery

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IF THE ENGINE OVERHEATS
(If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
D030A01TG-AAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out under
the car or steam is coming out fromthe hood, stop the engine. Do not open the hood until the engine coolant has stopped running or thesteaming has stopped. If there is no visible loss of coolant and no steam, leave the engine running and checkto be sure the engine cooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If thedrive belt seems to be satisfactory, check for engine coolant leaking from the radiator, hoses or under the car.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your batterybecame discharged (because the lightswere left on, etc.), have the charging system checked by your Hyundai dealer. WARNING:
While the engine is running, keephands and clothing away from mov-ing parts such as the fan and drive belts to prevent injury.
5. If the water pump drive belt is broken or coolant is leaking out, stop theengine immediately and call the near- est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap whenthe engine is hot. This can allow coolant to be blown out of the open- ing and cause serious burns.

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WHAT TO DO IN AN EMERGENCY
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6. If you cannot find the cause of the
overheating, wait until the engine temperature has returned to nor- mal. Then, if coolant has been lost, carefully add coolant to the reservoir(Page 6-8) to bring the fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soonas possible by a Hyundai dealer.
SPARE TIRE
D040B01TG-GAT Handling the Spare Tire
1. Open the trunk lid.
2. Remove the luggage mat.
3. Take out the tool receptacle.
Spare Tire Pressure
D040A01TG-GAT The following instructions for the FULL SIZE spare tire should be observed: Check inflation pressure as soon as practical after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodi-cally checked and maintained at the specified pressure while the tire is stored.
Tire Size Inflation PressureFull Size 210 kPa (30 psi)
HNF4008
4. Turn the installation bolt counter- clockwise to remove the spare tire.
5. After replacing the spare tire, install and tighten the bolt firmly with your fingers until there is no more play inthe spare tire.

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Then position the wrench as shown in the drawing and tighten the wheel nuts.Be sure the socket is seated com- pletely over the nut. Do not stand on the wrench handle or use an extensionpipe over the wrench handle. Go around the wheel tightening every other nut until they are all tight. Thendouble-check each nut for tightness. After changing wheels, have a techni- cian tighten the wheel nuts to theirproper torque as soon as possible. Wheel nut tightening torque: Steel wheel & aluminium alloy wheel: 900-1,100 kg.cm (65-80 lb.ft) D060J01E-AAT AFTER CHANGING WHEELS If you have a tire gauge, remove the valve cap and check the air pressure. If the pressure is lower than recom- mended, drive slowly to the nearestservice station and inflate to the cor- rect pressure. If it is too high, adjust it until it is correct. Always reinstall thevalve cap after checking or adjusting tire pressure. If the cap is not replaced, air may leak from the tire. If you lose avalve cap, buy another and install it as soon as possible. After you have changed wheels, al-ways secure the flat tire in its place in the trunk and return the jack and tools to their proper storage locations.HTG5016-1
IF YOUR VEHICLE MUST BE TOWED
D080A01O-GAT If your vehicle has to be towed, it should be done by your Hyundai dealer or a commercial tow truck service. This will help assure that your vehicle is notdamaged in towing. Also, professionals are generally aware of local laws gov- erning towing. In any case, rather thanrisk damage to your car, it is suggested that you show this information to the tow truck operator. Be sure that a safetychain system is used and that all local laws are observed. It is recommended that your vehicle be towed with a wheel lift and dollies or flatbed equipment with all the wheelsoff the ground.
! CAUTION:
o Your vehicle can be damaged if towed incorrectly!
o Be sure the transaxle is in neu- tral.
o When the engine will not start, be
sure the steering is unlocked by placing the key in the "ACC" po- sition.

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D080D04A-GAT Emergency Towing
For emergency towing when no com- mercial tow vehicle is available, attacha tow cable, chain or strap to one of the towing hooks under the front/rear of your car. D080D01TG
!
D080B03TG
CAUTION:
A vehicle with an automatic transaxle should never be towed from the rear with the front wheels on the ground.This can cause serious damage to the transaxle. Be sure to use a towing dolly under the front wheels.
3) It is recommended that your vehicle be towed with all the wheels off the ground. D080D02TGDo not attempt to tow your vehicle in this manner on any unpaved surface.This could result in serious damage to your car. Nor should towing be attempted if thewheels, drive train, axles, steering or brakes are damaged. Before towing, be sure the transaxle is in neutral andthe key is in "ACC" (with the engine off) or in the "ON" position (with the engine running). A driver must be in the towedcar to steer it and operate the brakes. NOTE: Before towing, check the level of the automatic transaxle fluid. If it isbelow the "HOT" range on the dip- stick, add fluid. If you cannot add fluid, a towing dolly must be used.
(Front)
(Rear) Towing hook
Towing hook