ignition Hyundai Azera 2006 Repair Manual

6
DO-IT-YOURSELF MAINTENANCE
12
FILLING THE WASHER
RESERVOIRG090A02NF-AAT
G090A01TG
The washer fluid reservoir supplies fluid to
the windshield washer system.
A good quality washer fluid should be
used to fill the washer reservoir. The fluid
level should be checked more frequently
during bad weather or whenever the
washer system is in more frequent use.
The capacity of the washer reservoir is 3.2
U.S. quarts (4.0 liters).
G080B04TG
1. Turn the ignition switch "ON" and place
the windshield wiper switch to the "LO"
position. Turn the ignition switch "OFF"
when the windshield wiper is in the fully
up position. The windshield wiper will
stop as illustrated.
2. Replace the wiper blade as described
in the section of the driver's side re-
placement.NOTE:Remove any dirt or ice on the windshield
before turning on the wipers. Damage to
the wiper blade rubber and windshield
could occur.
G080B03TG
3. Replace with a new wiper blade.
Alternatively, you can replace the wind-
shield wiper blade as follows.

6
DO-IT-YOURSELF MAINTENANCE
19
!
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never
use a piece of wire or a higher-rated
fusible link. This could result in serious
damage and create a fire hazard.
G200B01NF-AATReplacing Accessory Fuse
G200B01TG-A
The fuse box for the lights and other elec-
trical accessories will be found on the left
side of the instrument panel. Inside the box
you will find a list showing the circuits
protected by each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown (open)
fuse could be the reason. If the fuse has
opened, you will see that the metal strip
inside the fuse has melted through. If you
suspect a blown fuse, follow this proce-
dure:
1. Turn off the ignition and all other
switches.
G200A01A-AATReplacing a Fusible LinkA fusible link will melt if the electrical cir-
cuits from the battery are ever overloaded,
thus preventing damage to the entire wir-
ing harness. (This could be caused by a
short in the system drawing too much cur-
rent.) If this ever happens, have a Hyundai
dealer determine the cause, repair the
system and replace the fusible link. The
fusible links are located in a relay box in the
engine compartment for easy inspection.
HNF4004
CHECKING AND REPLAC-
ING FUSES

6
DO-IT-YOURSELF MAINTENANCE
22
!
!
If any electrolyte gets into your
eyes, flush your eyes with
clean water for at least 15 min-
utes and get immediate medi-
cal attention. If possible, con-
tinue to apply water with a
sponge or cloth until medical
attention is received.
If electrolyte gets on your skin,
thoroughly wash the contacted
area.
If you feel a pain or a burning
sensation, get medical atten-
tion immediately.
Wear eye protection when
charging or working near a bat-
tery.
Always provide ventilation
when working in an enclosed
space.WARNING:
!
WARNING:Always read the following in-
structions carefully when han-
dling a battery.
Keep lighted cigarettes and all
other flames or sparks away
from the battery.
Hydrogen, which is a highly
combustible gas, is always
present in battery cells and
may explode if ignited.
Keep batteries out of the reach
of children because batteries
contain highly corrosive SUL-
FURIC ACID. Do not allow bat-
tery acid to contact your skin,
eyes, clothing or paint finish.
o When lifting a plastic-cased battery,
excessive pressure on the case may
cause battery acid to leak, resulting in
personal injury. Lift with a battery
carrier or with your hands on opposite
corners.
o Never attempt to charge the battery
when the battery cables are con-
nected.
o The electrical ignition system works
with high voltage.
Never touch these components with
the engine running or the ignition
switched on.
WARNING:

6
DO-IT-YOURSELF MAINTENANCE
34
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
HORN
TAIL
ECU
IG1
DRL
FR FOG
A/CON
F/PUMP
DIODE
ATM
STOP
H/LP LO RH
S/ROOF
H/LP WASHER
H/LP HI
ECU (B+)
SNSR3
SNSR1
SNSR2
B/UP
IGN COIL
ECU (IG1)
H/LP LO
ABSPROTECTED COMPONENTS
ABS/ESC Control module, Multipurpose check connector
ABS/ESC Control module, Multipurpose check connector
Fuse(FR P/SEAT, T/LID, T/SIG, TILT, PEDAL, RR CURTAIN)
Defogger relay
Blower relay
Fuse(P/WDW LH, P/WDW RH)
Start relay, Ignition switch(IG2, START)
Engine control unit relay
Fuse(KEY SOL, ECS/RR FOG), Power connector
Ignition switch(ACC, IG1)
Fusible link(ABS1, ABS2, RR HTD, BLOWER)
Horn relay
Tail light relay
PCM
(Spare)
Burglar alarm horn relay
Front fog light relay
A/C Relay
Fuel pump relay
(Spare)
ATM Control relay
Stop light switch
HID Relay
Overhead console lamp
Headlight washer motor
Headlight relay (HIGH)
PCM
Injector#1~#6, A/C Relay, Cooling fan relay
Mass air flow sensor, PCM, Immobilizer control module, Oil control valve#1/#2, Variable intake manifold valve
Oxygen Sensor#1~#4
Back-up light switch, Stop light switch, Transaxle range switch, Vehicle speed sensor
Ignition coil#1~#6, Condenser
PCM
Headlight relay(LOW)
ABS/ESC Control module, Multipurpose check connector
ABS1
ABS2
I/P (B+)1
RR HTD
BLOWER
P/WDW
IGN2
ECU RLY
I/P (B+)2
IGN1
ALTFUSE RATING
40A
20A
40A
40A
40A
40A
40A
30A
30A
30A
150A
15A
20A
10A
10A
15A
15A
10A
20A
-
20A
15A
15A
15A
20A
20A
10A
10A
15A
15A
10A
20A
10A
20A
10A
DESCRIPTION
FUSIBLE
LINK
FUSE

7
EMISSION CONTROL SYSTEMS
3
!
!
CATALYTIC CONVERTERH020A01A-AATAll Hyundai vehicles are equipped with a
monolith type three-way catalytic converter
to reduce the carbon monoxide, hydrocar-
bons and nitrogen oxides contained in the
exhaust gas. Exhaust gases passing
through the catalytic converter cause it to
operate at a very high temperature. The
introduction of large amounts of unburned
gasoline into the exhaust may cause the
catalytic converter to overheat and create
a fire hazard. This risk may be reduced by
observing the following:Catalytic Converter
WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating
condition. Extremely high catalytic
converter temperatures can result
from improper operation of the elec-
trical, ignition or multiport electronic
fuel injection.
o If your engine stalls, pings, knocks, or
is hard to start, have your Hyundai
dealer inspect and repair the problem
as soon as possible.
o Avoid driving with a very low fuel level.
Running out of gasoline may cause
the engine to misfire and result in
damage to the catalytic converter.
o Avoid idling the engine for periods
longer than 10 minutes.
o The vehicle should not be pushed or
pulled to get started. This may cause
the catalytic converter to overheat
and create a fire hazard.
H020A01TG
o Do not touch the catalytic converter
or any other part of the exhaust sys-
tem while the catalytic converter is
hot. Shut off the engine, wait for at
least one hour before touching the
catalytic converter or any other part
of the exhaust system.
o Remember that your Hyundai dealer
is your best source of assistance.
o Do not stop your Hyundai over any
combustible material such as grass,
paper, leaves or rags. These materi-
als might contact the hot catalytic
converter and a fire might result.
WARNING:

9
VEHICLE SPECIFICATIONS
3
3.8L
6-Cyl., V-type DOHC
3.77 x 3.42 (96.0 x 87.0)
230.5 (3,778)
1 - 2 - 3 - 4 - 5 - 6
IFR5G-11
720 ± 100
BTDC 10° ± 5° 0.006 ~ 0.009 in. (0.17 ~ 0.23 mm)
0.01 ~ 0.012 in. (0.27 ~ 0.33 mm)
0.039 ~ 0.043 in. (1.0 - 1.1 mm)
ENGINEJ070A01TG-AAT
ITEMS
Engine Type
Bore x Stroke in.(mm)
Displacement cu.in.(cc)
Firing order
Valve clearance (warm engine) Intake
Exhaust
Spark plug
Spark plug gap
Idle speed (rpm)
Ignition timing (Base)

10
INDEX
4
Front Seats
Active headrests .............................................................1-21
Adjustable headrests ......................................................1-20
Adjusting seat forward and rearward ............................1-19
Adjusting seatback angle ...............................................1-19
Seat cushion height adjustment ................................... 1-22
Seat warmer ....................................................................1-24
Fuel
Capacity............................................................................ 9-2
Gauge..............................................................................1-74
Recommendations............................................................ 1-2
Fuel Filler Lid
Remote release ............................................................1-111
Fuse Panel Description .....................................................6-33
Fuses..................................................................................6-19
G
General Checks ................................................................... 6-3
Glove Box ...........................................................................1-96
H
Hazard Warning System ....................................................1-86
Headlight
Replacement...................................................................6-25
Switch..............................................................................1-81Heating and Cooling Control ..........................................1-122
Air flow control ............................................................. 1-129
Air intake control switch ...............................................1-127
Air quality control system .............................................1-127
Defrosting/Defogging....................................................1-133
Dual temperature control ..............................................1-129
Fan speed control switch .............................................1-126
High-Mounted Rear Stop Light .......................................1-110
Homelink Mirror ................................................................1-101
Hood Release ..................................................................1-113
Horn..................................................................................1-116
I
Ignition Switch ...................................................................... 2-4
Immobilizer System .............................................................. 1-3
Instrument Cluster and Indicator Lights ............................1-62
Instrument Panel Light Control (Rheostat) .......................1-87
Integrated Memory System ................................................1-22
Interior Light .......................................................................1-94
J
Jump Starting ....................................................................... 3-3
K
Key ........................................................................................ 1-4
If you lose your keys ......................................................3-14
Positions............................................................................ 2-4