stop start Hyundai Coupe 2003 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Coupe, Model: Hyundai Coupe 2003Pages: 310, PDF Size: 2.87 MB
Page 131 of 310

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E02A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theautomatic transaxle fluid level with the enginerunning and the transaxle in neutral, with theparking brake properly applied. Use DIAMONDATF SP- III or SK ATF SP- III when adding or
changing fluid.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, refer to the Shop Manual.
F070J01A-AAT
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension. Re-place or adjust it if necessary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace anydamaged parts and, if necessary, repack thegrease.
F070C01A-AAT
o Coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.
Page 138 of 310

DO-IT-YOURSELF MAINTENANCE
6-6 G040A02GK-GAT
CHANGING THE OIL AND FILTER
The engine oil and filter should be changed at those intervals specified in the maintenanceschedule in Section 5. If the car is being drivenin severe conditions, more frequent oil and filterchanges are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and set the parking brake. Start the engine and let itwarm up until the needle on the coolanttemperature gauge moves above the lowestmark. Turn the engine off and place the gearselector lever in "P" (automatic) or reversegear (manual transaxle).
2. Open the hood and remove the engine oil filler cap.
G040A01GK 3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise with a wrench of the proper size. Be surethat a drain pan is in position to catch the oilas it drains out, then remove the drain plug.
WARNING: Be very careful when draining the engine oil as it may be hot enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer and retighten by turning it clockwise. Tightening torque :
4.5 ~ 4.0 kgf.m (1.6/2.0L) 4.5 ~ 3.5 kgf.m (2.7L)
5. Remove the oil filter by turning it counter- clockwise with a oil filter wrench of the proper size. A certain amount of oil willcome out when you remove the filter. So besure to have your drain pan in place under-neath it.
6. Install a new oil filter in accordance with the instructions on the carton or on the filteritself. Do not over-tighten. Tightening torque: 1.2 ~ 1.6 kgf.m.Be sure that the mounting surface on the engine is clean and that the old gasket isremoved completely. Lubricate the new gas-ket on the filter with clean engine oil beforeinstallation.
DOHC
G350A01A-GAT
ENGINE OIL CONSUMPTION Function of Engine Oil
Engine oil has the primary function of lubricat-
ing and cooling the inside of the engine.
Engine oil consumption It is normal that an engine should consume
some engine oil while normal driving. The cause of oil consumption in a normal engine are asfollows;
o Engine oil is used to lubricate pistons, piston rings and cylinders.
o A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generatedduring engine operation sucks some of theoil into the combustion chamber. This oil with some oil of the cylinder wall is burned by the high temperature combustiongases during the combustion process.
o The engine oil consumption is strongly ef- fected by the viscosity and quality of oil,engine rpm and driving condition etc. Moreengine oil may be consumed under severedriving conditions such as high speeds, fre-quent acceleration and deceleration, com-pared to normal driving condition. V6
Page 151 of 310

DO-IT-YOURSELF MAINTENANCE 6-19
G240A01A-AAT
POWER STEERING HOSES It is suggested that you check the power steer-
ing hose connections for fluid leakage daily. The power steering hoses should be replaced ifthere is severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hosecould cause premature failure. G250A01A-AAT
FOR MORE INFORMATION ABOUT YOUR HYUNDAI
If you desire additional information about main- taining and servicing your Hyundai, you maypurchase a factory Shop Manual at your Hyundaidealer's parts department. This is the samemanual used by dealership technicians andwhile it is highly technical it can be useful inobtaining a better understanding of your carand how it works.
G230A03A-GAT
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer-tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-tions (below - 20°F). If the noise stops dur-
HGK214
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in operation. ing warm up, there is no abnormal functionin the system. It is due to a power steeringfluid characteristic in extremely cold condi-tions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.
G210B01A-AAT
Checking the Battery Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals shouldbe removed using a solution of household bak-ing soda and warm water. After the batteryterminals are dry, cover them with a light coat-ing of grease.
G220A01A-AAT
CHECKING ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.Use extreme caution when working near theblades of the coolant fan, so that you are notinjured by a rotating fan blade. As the cool-ant temperature decreases the fan will auto-matically shut off. This is a normal condi-tion.
G220B01A-AAT
Checking Engine Cooling Fan The engine coolant fan should come on auto-
matically if the engine coolant temperature ishigh.
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
Page 158 of 310

7-2EMISSION CONTROL SYSTEMS
H020B01A-GAT
About the Catalytic Converter
Exhaust gases passing through the catalytic
converter cause it to operate at very high tem- peratures. As a result, the introduction of largeamounts of unburned gasoline may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use unleaded fuel only.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can result from improper operation of the electri-cal, ignition or fuel injection systems.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If your run out of gasoline, it could cause theengine to misfire and result in excessiveloading of the catalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags. As these materials couldcome in contact with the catalytic converterand could cause a fire. o Do not touch the catalytic converter or any
other part of the exhaust system while theengine is running as it is very hot and couldresult in burns.
o Remember that your Hyundai dealer is your best source of assistance.
Page 160 of 310

CONSUMER INFORMATION
8-2
o Lower-than-recommended tire pressures
cause uneven tread wear and poor han- dling.
o Higher-than-recommended tire pressures increase the chance of damage from im-pacts and cause uneven tread wear.
CAUTION: Always observe the following:
o Check pressures when the tires are cold. That is, after the car has been parked for at least three hours and hasn't been driv-en more than 1.6 km or one mile sincestarting up.
o Check the pressure of your spare tire each time you check the pressure ofother tires. I050A02GK-GAT
TIRE CHAINS
Tire chains, if necessary, should be installed onthe front wheels. Be sure that the chains areinstalled in accordance with the manufacturer'sinstructions. Refer to the following information. I060A02GK-GAT
TIRE ROTATION
I040A01S-GAT
SNOW TIRES If you equip your car with snow tires, they should be the same size and have the sameload capacity as the original tires. Snow tiresshould be installed on all four wheels; other-wise, poor handling may result. Snow tires should carry 28 kPa (4 psi) more air pressure than the pressure recommended forthe standard tires on the tire label on the driveside center pillar outer panel, or up to themaximum pressure shown on the tire sidewall whichever is less. Do not drive faster than 120 km/h (75 mph)when your car is equipped with snow tires. Tires should be rotated every 10,000 km (6,000miles). If you notice that tires are wearing un-evenly between rotations, have the car checkedby a Hyundai dealer so the cause may becorrected.After rotating, adjust the tire pressures and besure to check wheel nut torque. WARNING: Do not mix bias-ply and radial-ply tires un- der any circumstances. This may cause dan-gerous handling characteristics.
I060A01GK
To minimize tire and chain wear, do not contin-ue to use tire chains when they are no longerneeded. WARNING:
o When driving on roads covered with snow or ice, drive at less than 30 km/h (20 mph).
o Use tire chains less than 10mm (0.39 in.) for 16" and 17" tires.
o Avoid sudden stop and turns.
o Tighten firmly to avoid contact with the verticle body, if you have noise caused by chaws contacting the body, removethe chains for damage protection. 15", 16" Tire
Tire size
195/65 R 15 205/55 R 16 215/45 R 17
Snow Chain Thickness Max. 15 mm Max. 10 mmMax. 10 mm
17" Tire
Page 166 of 310

INDEX
10-2
Driving
Economical driving ....................................................................... 2-11
Smooth cornering ......................................................................... 2-11
Winter driving ................................................................................ 2-11
E Emissions Control Systems ................................................................ 7-1
Engine Before starting the engine .............................................................. 2-2
Changing the oil and filter .............................................................. 6-6
Compartment .................................................................................. 6-1
Coolant ........................................................................................... 6-7
Coolant temperature gauge .......................................................... 1-29
If the engine overheats ................................................................... 3-2
Number ........................................................................................... 8-1
Oil .................................................................................................. 6-4 Oil consumption .............................................................................. 6-6
Starting ........................................................................................... 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFog Li ght ........................................................................................... 1-43
Front Seats Adjustable front seats ..................................................................... 1-8
Adjustable headrests ...................................................................... 1-8Adjusting seat forward and rearward ............................................. 1-8
Adjusting seatback angle ...................... ......................................... 1-8
Lumbar support control ............... ................................................... 1-9
Seat cushion height adjustment ..................................................... 1-9
Seat warm er ................................................................................... 1-9
Fuel
Capacity .......................................................................................... 9-1
Gauge ........................................................................................... 1-28
Recommendations .......................................................................... 1-1 Fuel Filler Lid
Remote release ............................................................................ 1-45
Fuse Panel Description .......................................................... 6-23 ~ 6-24
Fuses ................................................................................................ 6-17
GGeneral Everyday Checks .................................................................. 6-4
Glove box .......................................................................................... 1-41
HHazard Warn ing System ................................................................... 1-36
Headlight Bulb ................................................................................... 6-20
Headlight Leveling Device System ................................................... 1-38
Heating and Cooling Control Rotary type ........................................................................ 1-51 ~ 1-56
Automatic type ................................................................... 1-57 ~ 1-62
High-mounted rear stoplight .............................................................. 1-44
Hood Release ................................................................................... 1-44
Horn ................................................................................................ 1-47
IIgnition Switch ..................................................................................... 2-2
Immobilizer System ............................................................................. 1-2
Infinity Sound System (B260) ........................................................... 1-80
Anti-Theft Device .......................................................................... 1-81
General operation ......................................................................... 1-81
Radio operation ............................................................................ 1-82
CD operation ................................................................................ 1-83
Instrument Cluster and Indicator ....................................................... 1-26
Instrument Panel Light Control (Rheostat) .......................................1-37
Instruments and Controls .................................................................. 1-25
Intermittent Wiper .............................................................................. 1-35
Page 180 of 310

CONTROLS AND EQUIPMENT
1- 4
HGK099-D
B040G01GK-GAT Central Door Lock The central door locking is operated by pushing the driver's door lock switch toward the front orrear of the vehicle. If the passenger door is openwhen the switch is pushed, the door will remainlocked when closed. NOTE:
o When pushing the switch toward the rear, all doors will unlock.When pushing the switch toward the front,all doors will lock.
o When the door is unlocked, the red mark on the switch is visible.
o The central door locking is operated by turning the key (driver's door only) towardthe front or rear of the vehicle. B070A01A-AAT THEFT-ALARM SYSTEM (Not all models) This system is designed to provide protection from unauthorized entry into the car. This systemis operated in three stages: the first is the "Armed"stage, the second is the "Alarm" stage, and thethird is the "Disarmed" stage. If triggered, thesystem provides an audible alarm with blinkingof the turn signal light.
B070C01GK-EAT Alarm StageThe alarm will be activated if any of the following occur while the car is parked and the system isarmed.
1) A front door is unlocked and opened withoutusing the transmitter.
2) The hatchback door is opened without using the key.
3) The engine bonnet is opened.The siren will sound and the turn signal lamp will blink continuously for 30 seconds. To turn off thesystem, unlock the door with the transmitter. CAUTION: Avoid trying to start the engine while thesystem is armed.
B070B02GK-EAT Armed Stage Park the car and stop the engine. Arm the system as described below.
1) Remove the ignition key from the ignition
switch.
2) Make sure that the engine bonnet and hatch- back door are closed.
3) Lock the doors using the transmitter of the keyless entry system.
After completion of the steps above, the turn signal lamp will blink once to indicate that thesystem is armed. NOTE:
1) If any door, hatchback door or engine bonnet remains open, the system will notbe armed.
2) If this happens, rearm the system as de- scribed above. 3) Once the system is armed, only the hatch-
back door may be unlocked using the keywithout disarming the system.
CAUTION:Do not arm the system until all passengershave left the car. If the system is armed whilea passenger(s) remains in the car, the alarmmay be activated when the remainingpassenger(s) leaves the car.
Page 203 of 310

CONTROLS AND EQUIPMENT1- 27
SB210K1-E
OIL PRESSURE WARNING LAMP
CAUTION: If the oil pressure lamp illuminates when the engine is running, an insufficient oil pressurelevel for continued safe operation of the en-gine exists. Continued operation of the en-gine in this condition may result in seriousengine damage. Under normal circumstances, the lamp will illu- minate when the ignition is turned "on" and will beextinguished when the engine is started.If the oil pressure warning lamp illuminates whilstthe engine is running, stop the engine immedi-ately and check the engine oil level. If the level isinsufficient, add the required amount of oil asindicated by the engine oil dipstick. If the lampfails to extinguish when the engine is restarted,do not continue to operate the vehicle.If the oil pressure lamp illuminates during normaloperation and the cause is not an insufficient oillevel, or the lamp fails to illuminate when theignition is turned "on", contact the nearest Hyundaidealer before further operating the vehicle.
SB210G1-E TURN SIGNAL INDICATOR LAMPS
Operation of a turn signal is indicated by the warning lamp located in the instrument cluster. Ifthe lamp fails to illuminate or does not flash, amalfunction within the turn signal system is indi-cated.
SB210J1-E HIGH BEAM INDICATOR LAMP
The high beam indicator lamp will illuminate whenever the headlamps are switched to highbeam of flash position.
260P02Y-EAT
ABS SERVICE REMINDER IN- DICATOR (Not all models)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on andthen go off in a few seconds. If the ABS SRIremains on, comes on while driving, or does notcome on when the key is turned to the "ON"position, this indicates that there may be a prob-lem with the ABS.If this occurs, have your vehicle checked by yourHyundai dealer as soon as possible. The normalbraking system will still be operational, but with-out the assistance of the anti-lock brake system. WARNING:If the both ABS SRI and Parking Brake/Brakefluid level warning lights remain "ON" orcome on while driving, there may be a prob-lem with E.B.D (Electronic brake force distri-bution).If this occurs, avoid sudden stops and haveyour vehicle checked by your Hyundai dealeras soon as possible.
B260B01GK-GAT
SRS (AIRBAG) SERVICE REMINDER INDICATOR (SRI)
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after theignition key is turned to the "ON" position or afterthe engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on orilluminates continuously when the ignition key isturned to "ON", or continuously remains on afterflashing for about 6 seconds when you turned theignition key to the "ON" position or started theengine, or if it comes on while driving, have theSRS inspected by an authorized Hyundai Dealer.
Page 204 of 310

CONTROLS AND EQUIPMENT
1- 28 SB2100I-E
DOOR AJAR WARNING LAMP
The door ajar warning lamp indicates that a door is not correctly closed. Ensure that the lamp isextinguished prior to driving the vehicle.
SB210P1-E
LOW FUEL LEVEL WARNING LAMP
The low fuel warning lamp serves to warn the driver that the remaining fuel quantity is approxi-mately 9 litres and that the vehicle should berefuelled. If the vehicle is driven for an extendedperiod with the low fuel warning lamp illuminatedthere exists a possibility that misfiring due to fuel
becoming defective, approximately fifty per centof the normal braking performance will be avail-able.If failure of one of the circuits occurs, the requiredamount of pedal effort, pedal travel and stoppingdistance will be increased. Use of the gearbox isrecommended to assist in bringing the vehicle torest. The vehicle must not be driven once brakefailure has occurred until the system has beenrepaired and is functioning normally.The braking system employs a vacuum servo inorder that the pedal efforts are reduced. Powerfor the servo is derived from the engine andtherefore, in the event of the engine stopping orthe vehicle being towed, pedal efforts will besubstantially increased. SB210M1-E
CHARGING SYSTEM WARNING LAMP
The charging system warning lamp should illumi- nate when the ignition switch is turned to the"ON" position and should be extinguished whenthe engine is started. If the lamp fails to illuminatewhen the ignition is turned "ON" or fails to extin-guish after starting the engine, the nearestHyundai dealer should be contacted. If the lampilluminates whilst the vehicle is being driven, stopthe vehicle as soon as it is safe to do so andcheck the condition of the generator drive belt. Ifthe belt is in place and the tension is satisfactory,the advice of a Hyundai dealer should be sought.
B260H01GK-EAT PARKING BRAKE/BRAKE FLUID LEVEL WARNING LAMP
CAUTION: In the event of problems being suspected with the braking system, the advice of thenearest Hyundai dealer must be sought be-fore the vehicle is driven. Driving the vehiclewith either an electrical or hydraulic brakingsystem defect may be dangerous, resultingin accident or personal injury. Warning lamp operation The parking brake/brake fluid level warning lamp will be illuminated whenever the ignition switch isturned to the "ON" or "START" position when theparking brake is applied and must be extin-guished in a three seconds after the enginestarts.If the warning lamp fails to extinguish or illumi-nates at any other time, the vehicle must bebrought to rest in a safe location and the level ofbrake fluid in the reservoir checked. If the fluidlevel is incorrect, fluid conforming to DOT 3 orDOT 4 specifications should be added. If, aftercorrecting the brake fluid level, the warning lampcontinues to be illuminated, the advice of thenearest Hyundai dealer must be sought beforethe vehicle is driven again.The Hyundai Coupe is equipped with a diago-nally split dual braking system which will ensurethat in the event of one of the brake circuits SB210N2-E
HATCHBACK DOOR OPEN WARNING LAMP
The hatchback door warning lamp indicates when the hatchback door is open or is not fully closed.Ensure that the lamp has extinguished prior todriving the vehicle.CAUTION: If the drive belt (generator belt) is loose,broken, or missing while the vehicle is driv-ing, there may be a serious malfunction, en-gine could overheat because this belt alsodrives the water pump.
Page 249 of 310

DRIVING YOUR HYUNDAI
2- 6 The first few shifts on a new vehicle, or if the battery has been disconnected, may besomewhat abrupt. This is a normal condi-tion, and the shifting sequence will adjustafter shifts are cycled a few times by theT.C.M (Transaxle Control Module). CAUTION: Never shift into "R" or "P" position while the vehicle is moving. The indicator lights in the instrument cluster indicate the selector lever position when theignition is switched "ON". During "D" or sportsmode operation, the gear currently in use dis-plays in the numeral indicator.
C090A02L-D
C090B01A-AAT
The function of each position is as follows:
o P (Park): Use to hold the vehicle in place when parked or while starting the engine. Whenever parking thecar, apply the parking brake and shift the selec-tor lever to the "P" (Park) position. CAUTION: Never place the selector lever in the "P"(Park) position unless the vehicle is fullystopped. Failure to observe this caution willcause severe damage to the transaxle. C090C01A-AAT
o R(Reverse): Use for backing up the vehicle. Bring the car to a complete stop before shifting the selectorlever to "R" position. C090D02O-AAT
o N (Neutral): In the "N" position, the transaxle is in neutral, which means that no gears are engaged. Theengine can be started with the shift lever in "N"position, although this is not recommended ex-cept if the engine stalls while the car is moving.
HGK174-D
C090A04Y-GAT
AUTOMATIC TRANSAXLE
The highly efficient Hyundai automatic transaxle
has four forwards speeds and one reverse speed. The individual speeds are selected au-tomatically, depending on the position of thespeed selector lever. The selector lever has 2gates; the main gate and the manual gate.
NOTE: For information on manual gate operation,
refer to "Sports Mode".
In the main gate, the selector lever has 4
positions, and is equipped with a button to avoid inadvertent wrong selection.
NOTE: Depress the brake pedal and push the
button when shifting.
Push the button when shifting. The selector lever can be shifted freely.