service Hyundai Coupe 2003 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Coupe, Model: Hyundai Coupe 2003Pages: 310, PDF Size: 2.87 MB
Page 174 of 310

A090A01A-AATResponsibilty For Maintenance
It is the responsibility of the vehicle owner/driver to ensure that all routine maintenance services are undertaken in line with the recommendations specifiedin Section 5 of this manual. In addition, in order to ensure continued validity of the new vehicle warranty and safe operation of the vehicle, non scheduled mainte- nance/running repairs should be undertaken at the earliest available opportunity.Under severe operating conditions, more frequent maintenance is required. Details of the maintenance schedule for such conditions are also given in section 5.It is recommended that all maintenance operations and repairs are entrusted to a franchised Hyundai dealer to ensure that the latest repair methods, specialized tooling and genuine Hyundai parts are used to ensure the continued reliability andsafety of the vehicle.
Page 195 of 310

CONTROLS AND EQUIPMENT1- 19
B240A01GK
Driver's Airbag
B240A01GK-GAT SUPPLEMENTAL RESTRAINT (AIRBAG) SYSTEM (SRS)(Not all models) Your Hyundai is equipped with a Supplemental Restraint (Airbag) System. The indications of thesystem's presence are the letters "SRS AIRBAG" embossed on the ornament in the steeringwheel and the passenger's side front panel padabove the glove box. The Hyundai SRS consists of airbags installed under the pad covers in the center of the steeringwheel and the passenger's side front panel abovethe glove box. The purpose of the SRS is toprovide the vehicle's driver and/or the front pas-senger with additional protection than that of-fered by the seat belt system alone, in case of afrontal impact of sufficient severity.
NOTE:
o Both the driver's and front passenger's
pre-tensioner seat belts will be activatedin certain frontal collisions. The pre-tensioner seat belts can be activated aloneor, where the frontal collision is severeenough, together with the airbags.
o When the pre-tensioner seat belts are ac- tivated, a loud noise may be heard and finedust, which may appear to be smoke, maybe visible in the passenger compartment.These are normal operating conditionsand are not hazardous.
o Although it is harmless, the fine dust may cause skin irritation and should not bebreathed for prolonged periods. Wash yourhands and face thoroughly after an acci-dent in which the pre-tensioner seat beltswere activated.
CAUTION:
o The control module that activates the SRS airbag controls the pre-tensioner seat beltalso.
o If there is some function in the pre- tensioner seat belt circuit, the warninglight will illuminate even if there is nomalfunction in the SRS airbag system. Ifthe SRS airbag warning light does notilluminate or illuminates continuouslywhen the ignition key is turned to "ON", orif it remains illuminated after blinking forapproximately 6 seconds, or if it illumi-nates while the vehicle is being driven, please have an authorized Hyundai dealerinspect the pre-tensioner seat belts and orSRS airbag system as soon as possible.
WARNING:
o Pre-tensioners are designed to operate only one time. After activation, pre-tensioner seat belts must be replaced. Allseat belts, of any type, should always bereplaced after they have been worn duringa collision.
o The pre-tensioner seat belt assembly mechanisms become hot during activa-tion. Do not touch the pre-tensioner seatbelt assemblies for several minutes afterthey have been activated.
o Do not attempt to inspect or replace the pre-tensioner seat belts yourself. Thismust be done by an authorized Hyundaidealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or repair the pre- tensioner seat belt system in any manner.
o Improper handling of the pre-tensioner seat belt assemblies, and failure to heedthe warnings to not strike, modify, in-spect, replace, service or repair the pre-tensioner seat belt assemblies may leadto improper operation or inadvertent acti-vation and serious injury.
o Always wear seat belts when driving or riding in a motor vehicle.
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CONTROLS AND EQUIPMENT1- 21
A fully inflated airbag in combination with a prop- erly worn seat belt slows the driver's or thepassenger's forward motion, thus reducing therisk of head and chest injury.After complete inflation, the airbag immediatelystarts deflating, enabling the driver to maintainforward visibility.
Passanger's Airbag
B240B01GK-D
CAUTION: Do not install or place any accessories (drinkholder, cassette holder, sticker, etc) on thefront passenger's panel above the glove boxin the vehicle with passenger's side air bag.Such objects may become dangerous pro-jectiles and cause injury if the passenger'sside air bag inflates. Upon deployment, tear seams molded directly into the pad covers will separate under pressurefrom the expansion of the airbags. Further open-ing of the covers then allows full inflation of theairbags.
The airbag modules are located both in thecentre of the steering wheel and in the frontpassenger's panel above the glove box. Whenthe SRSCM detects a considerable impact to thefront of the vehicle, it will automatically deploy theairbags.
B240B01GK-AAT SRS Components and Functions The SRS consists of the following components: - Driver's Side Airbag Module - Passenger's Side Airbag Module- SRS Service Reminder Indicator (SRI)- SRS Control Module (SRSCM) The SRSCM continually monitors all elements while the ignition is "ON" to determine if a frontalor near-frontal impact is severe enough to re-quire airbag deployment. The SRS service reminder indicator (SRI) on the instrument panel will blink for about 6 secondsafter the ignition key is turned to the "ON" positionor after the engine is started, after which the SRIshould go out.
B240B02L-D
B240B03L-D
B240B01L-D
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CONTROLS AND EQUIPMENT1- 23
WARNING:
o Do not install a child restraint system in
the front passenger seat position.A child restraint system must never beplaced in the front seat. The infant or childcould be severely injured by an airbagdeployment in case of an accident.
o Extreme Hazard! Do not use a rearward facing child restraint on a seat protectedby an airbag in front of it!
o Modification to SRS components or wir-ing, including the addition of any kind of badgesto the pad cover or modifications to thebody structure, can adversely affect SRSperformance and lead to possible injury.
o For cleaning the horn pad, use only a soft, dry cloth or one which has been moist-ened with plain water. Solvents or clean-ers could adversely affect the airbag coverand proper deployment of the system.
o No objects should be placed over or near the airbag module on the steering wheel,because any such object could cause harmif the vehicle is in a crash severe enoughto cause the airbag to inflate.
o If the airbag inflates, it must be replaced by an authorized Hyundai dealer.
o Do not tamper with or disconnect SRS wiring, or other components of the SRSsystem. Doing so could result in injury,due to accidental firing of the airbag or byrendering the SRS inoperative.
o For best protection from the side airbag
system and to avoid being injured by thedeploying side airbag, both front seat oc-cupants should sit in an upright positionwith the seat belt properly fastened. Thedriver's hands should be placed on thesteering wheel at the 9:00 and 3:00 o'clockpositions. The passenger's arms andhands should be placed on their laps.
o Do not use any accessory seat covers.
o Use of seat covers could prevent or re- duce the effectiveness of the system.
o Do not install any accessories on the side or near the side airbag.
o Do not use excessive force on the side of the seat.
o Do not place any objects over the airbag or between the airbag and yourself.
o Do not place any objects (an umbrella, bag, etc.) between the front door and thefront seat. Such objects may become dan-gerous projectiles and cause injury if thesupplemental side air bag inflates.
o To prevent unexpected deployment of the side air bag that may result in personalinjury,avoid impact to the side airbag sen-sor when the ignition key is on. FB110C2-F SRS Care
YT10355A
The SRS is virtually maintenance-free and so there are no parts you can safely service byyourself. The entire SRS system must be in-spected by an authorized Hyundai dealer 10years after the date that the vehicle was manu-factured. Any work on the SRS system, such as removing, installing, repairing, or any work on the steeringwheel must be performed by a qualified Hyundaitechnician.Improper handling of the SRS system may resultin serious personal injury.
Page 203 of 310

CONTROLS AND EQUIPMENT1- 27
SB210K1-E
OIL PRESSURE WARNING LAMP
CAUTION: If the oil pressure lamp illuminates when the engine is running, an insufficient oil pressurelevel for continued safe operation of the en-gine exists. Continued operation of the en-gine in this condition may result in seriousengine damage. Under normal circumstances, the lamp will illu- minate when the ignition is turned "on" and will beextinguished when the engine is started.If the oil pressure warning lamp illuminates whilstthe engine is running, stop the engine immedi-ately and check the engine oil level. If the level isinsufficient, add the required amount of oil asindicated by the engine oil dipstick. If the lampfails to extinguish when the engine is restarted,do not continue to operate the vehicle.If the oil pressure lamp illuminates during normaloperation and the cause is not an insufficient oillevel, or the lamp fails to illuminate when theignition is turned "on", contact the nearest Hyundaidealer before further operating the vehicle.
SB210G1-E TURN SIGNAL INDICATOR LAMPS
Operation of a turn signal is indicated by the warning lamp located in the instrument cluster. Ifthe lamp fails to illuminate or does not flash, amalfunction within the turn signal system is indi-cated.
SB210J1-E HIGH BEAM INDICATOR LAMP
The high beam indicator lamp will illuminate whenever the headlamps are switched to highbeam of flash position.
260P02Y-EAT
ABS SERVICE REMINDER IN- DICATOR (Not all models)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on andthen go off in a few seconds. If the ABS SRIremains on, comes on while driving, or does notcome on when the key is turned to the "ON"position, this indicates that there may be a prob-lem with the ABS.If this occurs, have your vehicle checked by yourHyundai dealer as soon as possible. The normalbraking system will still be operational, but with-out the assistance of the anti-lock brake system. WARNING:If the both ABS SRI and Parking Brake/Brakefluid level warning lights remain "ON" orcome on while driving, there may be a prob-lem with E.B.D (Electronic brake force distri-bution).If this occurs, avoid sudden stops and haveyour vehicle checked by your Hyundai dealeras soon as possible.
B260B01GK-GAT
SRS (AIRBAG) SERVICE REMINDER INDICATOR (SRI)
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after theignition key is turned to the "ON" position or afterthe engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on orilluminates continuously when the ignition key isturned to "ON", or continuously remains on afterflashing for about 6 seconds when you turned theignition key to the "ON" position or started theengine, or if it comes on while driving, have theSRS inspected by an authorized Hyundai Dealer.
Page 247 of 310

DRIVING YOUR HYUNDAI
2- 4 SC060B1-E FUEL ECONOMY
The following suggestions are made to assist in
achieving the greatest degree of fuel economy.
o Maintaining a constant check on fuel con- sumption will enable the most economical use pattern and driving style to be adopted.
o Avoid using the vehicle for very short jour- neys if possible, particularly when a coldstart is involved.
o Ensure that tyre pressures are maintained at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight, and if a roof rack is in use, remove it as soon as possible after use.
o Anticipate the road and conditions ahead to enable adjustments in speed to be madesmoothly. Avoid heavy acceleration and sharpbraking.
o Avoid cruising at unnecessary high speeds.
o Always ensure that the periodic maintenance services are performed by a Hyundai dealer
at the time and/or mileage intervals speci-fied.
o Use the air conditioning only when neces- sary.
NOTE: Do not operate the starter for more than 15
seconds continuously or continue to oper- ate the starter after the engine has started toavoid damaging the starter motor. If theengine makes a false start, allow it and thestarter motor to come to rest before at-tempting to start the engine again. Neverattempt to start the engine with the transaxlein gear. Do not depress the accelerator pedalwhilst starting the engine. Allow the engineto idle for 20 seconds or so before drivingthe vehicle.
CAUTION: Do not leave the vehicle unattended whilst
idling. Never allow the vehicle to idle or warm up in a confined space (ie garage)longer than is necessary to move the vehi-cle into an open area. C070A01GK-EAT MANUAL TRANSAXLE The five speed fully synchronized transaxle is controlled by a floor mounted shift lever uponwhich the shift pattern is indicated. It is importantthat when changing gear, the clutch pedal is fullydepressed to avoid transaxle damage.
HGK242
Mis-shift preventiontab
HGK181
A Type B Type
B Type
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DRIVING YOUR HYUNDAI 2- 11
heat, which reduces their effectiveness and may lead to more serious consequences.
o Take care of your tires. Keep them inflated to the recommended pressure. Incorrect infla-tion, either too much or too little, results inunnecessary tire wear. Check the tire pres-sures at least once a month.
o Be sure that the wheels are aligned cor- rectly. Improper alignment can result fromhitting curbs or driving too fast over irregularsurfaces. Poor alignment causes faster tirewear and may also result in other problemsas well as greater fuel consumption.
o Keep your car in good condition. For better fuel economy and reduced maintenancecosts, maintain your car in accordance withthe maintenance schedule in Section 5. Ifyou drive your car in severe conditions,more frequent maintenance is required (seeSection 5 for details).
o Keep your car clean. For maximum service, your car should be kept clean and free ofcorrosive materials. It is especially impor-tant that mud, dirt, ice, etc. not be allowed toaccumulate on the underside of the car. Thisextra weight can result in increased fuelconsumption and also contribute to corro-sion.
o Travel lightly. Don't carry unnecessary weight in your car. Weight is an enemy of good fueleconomy.
o Don't let the engine idle longer than neces- sary. If you are waiting (and not in traffic),turn off your engine and restart only whenyou're ready to go. o Remember, your car does not require ex-
tended warm-up. As soon as the engine isrunning smoothly, you can drive away. Invery cold weather, however, give your en-gine a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging is driving too slowly in too high a gearresulting in the engine bucking. If this hap-pens to you, shift to a lower gear. Over-revving is racing the engine beyond its safe limit. This can be avoided by shifting atthe recommended speeds.
o Use your air conditioning sparingly. The air conditioning system is operated by the en-gine power so your fuel economy is reducedwhen you use it.
SC160A1-F
SMOOTH CORNERING
Avoid braking or gear changing in corners,
especially when roads are wet. Ideally, cornersshould always be taken under gentle accelera-tion. If you follow these suggestions, tire wearwill be held to a minimum.
SC170A1-E
WINTER MOTORING The onset of winter conditions subject motor
vehicles to greater operating demands. There-fore, the following suggestions will assist inmaintaining peak performance and reliabilityduring these periods: ZC170B1-E
Electrical System
Winter conditions impose severe demands uponvehicle electrical systems, particularly the charg-ing circuit. The battery condition and perfor-mance along with the alternator performanceand drive belt condition should be checked priorto the onset of winter. ZC170C1-E
Anti-freeze/Corrosion inhibitor The cooling system must always contain an Ethylene-Glycol based anti-freeze solution. Thesystem is filled during manufacture with solu-tion of the correct strength which should bechecked before the onset of winter and adjust- ed or changed as required. NOTE: The anti-freeze solution contains a corro- sion inhibitor to prevent degradation of thealuminum castings contained within theengine. Therefore, never, drain the systemand refill with water only. In addition, anti-freeze solution must ALWAYS be used in vehicles fitted with air conditioning,to prevent the heater matrix from freezing andsubsequently bursting with the refrigeration sys-tem in use.
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3-7
IN CASE OF EMERGENCY
SD080A1-E VEHICLE TOWING OR RECOVERY
o OK FOR AUTOMATIC OR MANUALTRANSAXLE EQUIPPED VEHICLE
CAUTION: An incorrect tow or recovery could result in serious damage to the vehicle. If any damageto the suspension, steering or transaxle isapparent or suspected, a towing dolly mustbe used.
HGK194
SD070J1-E 8. Lower Vehicle and Tighten Nuts Lower the car to the ground turning the wheel nut wrench counterclockwise. When the vehicle isfirmly on the ground, remove the jack and tightenthe wheel nuts securely. At the first availableopportunity, the wheel nut torque should bechecked with a suitable torque wrench. Wheel nut tightening torque Steel wheel & aluminium alloy wheel:90-110 Nm. (65-80 lb.ft) SD070K1-E AFTER CHANGING WHEELS The pressure of the spare tyre should be checked at the first available opportunity. If any doubtexists as to the tyre pressure, the vehicle shouldbe driven slowly to the nearest service stationand the tyre pressure checked and adjusted asrequired.If the valve cap is lost from any of the valves, areplacement should be obtained and fitted at thefirst available opportunity. The valve cap pre-vents the ingress of dirt which may cause thevalve to stick and therefore leak and is part of thevalve sealing function. Ensure that the spare wheel, jack and wheel nut wrench as well tools are correctly located in theboot of the vehicle to prevent damage and noise.
D080A01GK
HGK195
Page 269 of 310

VEHICLE MAINTENANCE REQUIREMENTS 5-1
SF020A1-E MAINTENANCE AND SERVICINGREQUIREMENTS To ensure the continued reliability and safety ofthe vehicle, certain routine maintenance opera-tions are required at specific mileage or timeintervals.It is the responsibility of the vehicle owner toensure that the maintenance schedules shownin both this Owners Manual and the Warrantyand Service Passport are adhered to.The new vehicle warranty may be invalidated ifthe routine maintenance operations are not per-formed in line with the recommendations outlinedand the safety and durability of the vehicle ad-versely affected.It is recommended that all maintenance opera-tions with the exception of the daily operatingchecks are entrusted to a Hyundai dealer toensure that the latest repair and maintenanceprocedures and specialized servicing tools areemployed. In addition, the use of genuine Hyundaireplacement parts will ensure that the vehiclesafety and performance will not be compro-mised.
SF000A1-E
5. VEHICLE MAINTE-
NANCE REQUIRE- MENTS NOTE: The inspection and testing of certain elec-tronic fuel injection/engine management andautomatic transmission control systems re-quire specialised electronic equipment spe-cifically designed for Hyundai vehicles. Theuse of general purpose electrical test equip-ment may result in damage to the control unitmicroprocessors. SF020C1-E Specified Scheduled Procedures
The Specified scheduled procedures are listed
in the maintenance charts beginning at page 5- 2. The operations specified must be performedat the time or mileage intervals shown irrespec-tive of whether the mileage interval has beenreached before the specified time interval.
Certain lubricants and components degrade
with both time and mileage (e.g. engine oil andbrake fluid) and therefore it is not permissableto base the maintenance schedule upon mile-age alone. It is strongly recommended that themaintenance operations are performed by thefactory-trained or distributor-trained techniciansat your Hyundai dealer because of the need forspecialized knowledge and tooling and to en-sure that no possibility of invalidating the man-ufacturers warranty exists.
The maintenance schedules relate to vehicles
operated under normal conditions, vehicles which are operated under adverse conditionswill require more frequent maintenance which isdescribed at page 5-4. SF030B1-E SERVICE HISTORY It is important that all scheduled maintenance services are recorded in the warranty and ser-vice passport to ensure that proof of mainte-nance is available when warranty service isrequired.
5
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VEHICLE MAINTENANCE REQUIREMENTS
5- 2
SF040A3-E SCHEDULED MAINTENANCEIn order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the timeor mileage intervals specified.It is recommended that all routine maintenance services are entrusted to a
Hyundai dealer to ensure that the manufacturers recommended proceduresare employed and that only genuine Hyundai replacement parts are used.Incorrect maintenance techniques or the use of non genuine replacement partsmay invalidate the vehicle warranty.
F030B01GK-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
ENGINE CONTROL SYSTEM MAINTENANCE
ENGINE OIL & FILTER(SG OR ABOVE) See Note (1)
DRIVE BELT 2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 1.6 DOHC / 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
FUEL FILTER(MPI TYPE)FLUID LEAKS TIMING BELTVENTILATION HOSE AIR CLEANER FILTER SPARK PLUG(1.6/2.0L)SPARK PLUGS(2.7L) VALVE CLEARENCE (2.0 DOHC CVVT)
NO. DESCRIPTION60 72
R I I I
RR R R
5060
R
I I I
4048
R I
R I
R R
30 36
R I I I I
20 24
R I I
R R
10 12
R
I I
MILES X 1000 MONTHS
Note :
(1) SF OR LOWER: EVERY 6,000 MILES OR 6 MONTHS: "R"
FOR 2.0 L DOHC VVT : SH (API), GF-1 (ILSAC) ABOVE
(2) FOR EVERY 60,000 MILES OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"
1 2 3 4 56 7 8 9
See Note (2)