brake pads Hyundai Coupe 2003 Owner's Manual

FEATURES OF YOUR HYUNDAI 1- 29
B280A01A-AAT FUEL GAUGE The needle on the gauge indicates the approxi- mate fuel level in the fuel tank. The fuel capacityis given in Section 9. B290A02A-AAT ENGINE COOLANT TEMPERATURE GAUGE
B270A01A-AATBRAKE PAD WEAR WARNING SOUNDThe front disc brake pads have wear indicators
that should make a high-pitched squealing orscraping noise when new pads are needed. The
sound may come and go or be heard all the time
when the vehicle is moving. It may also be heardwhen the brake pedal is pushed down firmly.
Excessive rotor damage will result if the wornpads are not replaced. See your Hyundai dealerimmediately.
HGK133
HGK132
B260N01GK-AAT
Malfunction Indicator Light (If installed)
This light illuminates when there is a malfunction of an exhaust gas related component, and thesystem is not functioning properly so that theexhaust gas regulation values are not satisfied.This light will also illuminate when the ignition keyis turned to the "ON" position, and will go out afterengine starting. If it illuminates while driving, ordoes not illuminate when the ignition key isturned to the "ON" position, take your car to yournearest authorized Hyundai dealer and have thesystem checked.
B260E01HP-GAT Seat Belt Warning Light (If Installed)
The seat belt warning light blinks for about 6 seconds when the ignition key is turned from the"OFF" position to "ON" or "START".
B260Q01E-GAT
Cruise Indicator (If Installed)
The cruise indicator light in the instrument cluster is illuminated when the cruise control main switchon the end of the barrel is pushed.The indicator light does not illuminate when thecruise control main switch is pushed a secondtime.Information about the use of cruise control isbeginning on page 1-46.indicator stays on, take your car to your autho- rized Hyundai dealer and have the systemchecked. See section 2 for more informationabout the TCS.

VEHICLE MAINTENANCE REQUIREMENTS 5-3
GENERAL MAINTENANCE COOLING SYSTEM COOLANTMANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSESDRIVESHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT AIR CONDITIONER FILTER (FOR BLOWER UNIT)
F030C01GK-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120
96
I I I I II I I I I I I I I
105
84
I I I I I I I I I I I I
90 72
I I
R
I II I I I I I I I I
75 60
I I I I I I I I I I I I
60 48
I I I I II I I I I I I I I
45 36
I I I I I I I I I I I I
30 24
I I I I II I I I I I I I I
15 12
I I I I I I I I I I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 23 4 5 6 7 8 9
10 11 1213 14 15
See Note (1)
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" (2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
European Community Only Except European Community
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS
5- 4 European Community Only Except European Community
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR BOX, LINKAGE& BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTSMANUAL TRANSAXLE OILAUTOMATICTRANSAXLE FLUIDAIR CONDITIONER FILTER (FOR BLOWER UNIT)
F040A03GK-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DRIVING
CONDITIONMAINTENANCE INTERVALS
R R RR
II II
RRR
MAINTENANCE
OPERATION
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS EVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLYA, B, C, F, H C, E B, HD, E, F, GC, D, G, HC, D, G, H C, D, E, FC, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, IC, E
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, other commercial use car or vehicle towing
J - Driving over 170 km/h1.6 DOHC/2.7 V6 2.0 DOHC CVVT

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E02A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theautomatic transaxle fluid level with the enginerunning and the transaxle in neutral, with theparking brake properly applied. Use DIAMONDATF SP- III or SK ATF SP- III when adding or
changing fluid.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, refer to the Shop Manual.
F070J01A-AAT
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension. Re-place or adjust it if necessary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace anydamaged parts and, if necessary, repack thegrease.
F070C01A-AAT
o Coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.

CONTROLS AND EQUIPMENT1- 1
The use of leaded fuel in this vehicle will result in irreversible pollution of the catalyst element.Such pollution will prevent correct operation ofthe catalyst and give rise to increased operatingtemperatures leading to the catalyst elementmelting and restricting the exhaust flow alongwith an increase in exhaust emission levels. CAUTION: The vehicle warranty will not extend to dam-age arising from the use of incorrect fuels. Overseas Operation: When the vehicle is to be operated overseas, the vehicle operator should establish that a suitablefuel for satisfactory operation of the vehicle isavailable.
B020A01S-EAT RUNNING INThe longevity and performance of the vehicle are greatly affected by the care exercised during thefirst 1,000 miles of motoring. Because of modernmanufacturing techniques, rigid guidelines re-garding maximum road speeds have becomeunnecessary. However, certain precautionsshould be observed in order to obtain the bestpossible performance and useful life from thevehicle.
1) Do not race the engine without a load (i.e
revving the engine in neutral).
2) During the first 500 miles the maximum en- gine speed should be restricted to 3,000 rpmand gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome more quickly run in if the operationspeed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1,500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1,000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
7) No trailer towing should be undertaken dur- ing the running in period.
1. CONTROLS AND
EQUIPMENT
B010E01A-EAT PETROLS FOR CLEANER AIR To help contribute to cleaner air, Hyundai recom- mends that you use petrols treated with deter-gent additives, which help to prevent depositformation in the engine. These petrols will helpthe engines run cleaner and the Emission Con-trol System performance.
Unleaded fuel with a Reasearch Octane Number(RON) of 91 or higher must be used in thisvehicle.To prevent accidental charging of the fuel tankwith leaded fuel, a small diameter filler neckalong with a restrictor flap are fitted to ensure thatonly unleaded fuel pump nozzles may enter thefiller neck. However, care must be exercisedwhen refuelling the vehicle tank from jerry cansor by means of a funnel that the fuel being usedis unleaded.
B010A01A-EAT FUEL RECOMMENDATIONS THIS VEHICLE MUST ONLY BE OPERATED WITH UNLEADED FUEL.SERIOUS DAMAGE WILL RESULT FROMTHE USE OF LEADED FUEL.
1
B010A02GK
UNLEADED FUEL ONLY

CONTROLS AND EQUIPMENT1- 29
SB210S1-E BRAKE PAD WEAR INDICATORThe front brake disc pads are fitted with an audible wear indicator which will cause a highpitched noise to be emitted when the remainingamount of friction lining is below the specifiedvalue. When the wear indicator is heard, thebrake pads should be replaced without delay toavoid damage occurring to the brake discs and asevere reduction in braking efficiency. SB215A1-E FUEL GAUGE The fuel gauge indicates the quantity of fuel remaining in the fuel tank. NOTE: The fuel gauge is not intended to give otherthan an approximate indication of the fuellevel and is unsuitable for the purposes ofcalculating fuel consumption figures.
B260N01GK-EAT
MALFUNCTION INDICATOR LAMP
This lamp illuminates when there is a malfunction of an exhaust gas related component, and the
system is not functioning properly so that theexhaust gas regulation values are not satisfied.This lamp will also illuminate when the ignition
key is turned to the "ON" position, and will go outafter engine starting. If it illuminates while driving,or does not illuminate when the ignition key isturned to the "ON" position, take your car to yournearest authorized Hyundai dealer and have thesystem checked.
shortage may occur. This situation must be avoided to prevent damage to the catalyst occur-ring. B260E01HP-GAT
SEAT BELT WARNING LIGHT (Not all models)
The seat belt warning light blinks for about 6 seconds when the ignition key is turned from the"OFF" position to "ON" or "START".
B260Q01E-GAT
CRUISE INDICATOR (Not all models)
The cruise indicator light in the instrument cluster is illuminated when the cruise control main switchon the end of the barrel is pushed.The indicator light does not illuminate when thecruise control main switch is pushed a secondtime.Information about the use of cruise control isbeginning on page 1-48.
HGK133
B265C01O-AAT Traction Control Indicator Lights (If installed)
The traction control indicators change operation according to the ignition switch position andwhether the system is in operation or not.They will illuminate when the ignition key isturned to the "ON" position, but should go outafter three seconds. If the TCS or TCS-OFFindicator stays on, take your car to your autho-rized Hyundai dealer and have the systemchecked. See section 2 for more informationabout the TCS.

DRIVING YOUR HYUNDAI
2- 8 when you are driving down a long hill, slow down and shift to a lower gear. When you dothis, engine braking will help slow the car.
o Slow down before shifting to a lower gear. Otherwise, the lower gear may not be en-gaged.
o Always use the parking brake. Do not de- pend on placing the transaxle in "P" to keepthe car from moving.
o Exercise extreme caution when driving on a slippery surface. Be especially careful whenbraking, accelerating or shifting gears. On aslippery surface, an abrupt change in vehi-cle speed can cause the drive wheels tolose traction and the vehicle to go out ofcontrol.
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel move- ments, such as sharp lane changes or fast, sharp turns.
o Always wear your seat belts. In a collision crash, un unbelted personis significantly more likely to die than aperson wearing a seatbelt.
o The risk of rollover is greatly increased if you lose control of your vehicle at high-way speeds.
o Loss of control often occurs if two or more wheels drop off the roadway andthe driver oversteers to reenter the road-way. o In the event your vehicle leaves the road-
way, do not steer sharply. Instead, slowdown before pulling back into the travellanes.
o Never exceed posted speed limits. SC140A1-E EFFECTIVE BRAKING Braking system performance and friction mate- rial life are greatly affected by the driving styleadopted. The following suggestions are made toassist in achieving the best results from thebraking system.
o Anticipate the road and conditions ahead in order that heavy braking may be avoided.
o When descending long gradients, use the engine to assist in retarding the vehicle to minimize the possibility of brake fade occur-ring.
o When trailer towing, ensure that the trailer brakes function correctly and use enginebraking to assist the vehicle braking system.
o Use only genuine Hyundai replacement brake pads and shoes to ensure consistentfriction characteristics and wear rates.
o After driving through deep water (e.g. fording), the brakes may become wet andperformance reduced. Always check brakeefficiency after emerging from the water anddry the brakes by lightly depressing thebrake pedal several times whilst driving slow-ly.
C090I01L-GAT
CAUTION:
o Shift into "R" and "P" position only when the vehicle has completely stopped.
o Do not accelerate the engine in reverse or any of the forward positions with the brakes applied.
o Always apply the footbrake when shift- ing from "P" or "N", to "R", "D"position.
o Do not use the "P" (Park) position in place of the parking brake. Always setthe parking brake, shift the transaxle into"P" (Park) position and turn off the igni-tion when you leave the vehicle, evenmomentarily. Never leave the vehicleunattended while the engine is running.
o Check the automatic transaxle fluid level regularly, and add fluid as necessary.
C090N02O-AAT
Good Driving Practices
o Never move the gear selector lever from "P" or "N" to any other position with the acceler- ator pedal depressed.
o Never move the gear selector lever into "P" when the vehicle is in motion.
o Be sure the car is completely stopped be- fore you attempt to shift into "R".
o Never take the car out of gear and coast down a hill. This may be extremely hazard-ous. Always leave the car in gear whenmoving.
o Do not "ride" the brakes. This can cause them to overheat and malfunction. Instead,

VEHICLE MAINTENANCE REQUIREMENTS 5-3
I I I I II I I I I
R
III I II I I
F030C02GK-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
GENERAL MAINTENANCE COOLING SYSTEM COOLANT COOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUID CLUTCH FLUID REAR BRAKE LININGS AND CYLINDERSBRAKE PADS SUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTSPOLLEN FILTER (For Blower unit) REAR WHEEL BEARINGS TYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMS ROAD TESTCHECK ALL SYSTEMS WITH HI-SCAN CHECK 4 GAS DRIVE SHAFT & BOOT
MILES X 1000 MONTHS
NO. DESCRIPTION1 2 34 5 67 8 9
10 11 1213 14 1516 17 1819 20 21I I I I II I I I I
R
III I II I I
10 12 202430364048 50606072
I
R I I I I
R R I I I I
R
III I II I II
R I I I I
R R I I I I
R
III I II I I I I I I II I I I I
R
III I II I I I
R II
R I
R R I I I I
R
III I II I I

VEHICLE MAINTENANCE REQUIREMENTS
5- 4 MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A02GK-EAT
DRIVING
CONDITION
R R RR
I I II
R RR
MAINTENANCE ITEM MAINTENANCE
OPERATION MAINTENANCE
INTERVALS
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS, PARKING BRAKESTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS & BOOTSMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDPOLLEN FILTER(FOR BLOWER UNIT) EVERY 4,500MILES OR 6 MONTHSEVERY 3,000MILES OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 37,000MILES OR 48MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 9,000MILES OR 12 MONTHS EVERY 60,000MILESEVERY 27,000MILESMORE FREQUENTLY
A, B, C, F, H C, E B, HD, E, F, GC, D, G, HC, D, G, H C,D,E,FC, D, E, F, G A, C, D, E, F, G, H, I, JA, C, E, F, G, H, IC, E
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a rental car, taxi, other commercial use or vehicle towing
J - Continuous driving over 100 MPH
1.6 DOHC / 2.7 V6 2.0 DOHC CVVT

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
6ZF070D1-A
o Manual transaxle oil Inspect the manual transaxle oil according to the maintenance schedule. NOTE: If the oil level is low, check for possible leaksbefore adding oil. Do not overfill.
6ZF070H1-A
o Rear brake drums and linings/
parking brake
Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, andexcessive wear. Inspect the parking brake sys-tem including the parking brake lever and cables.For detailed service procedures, refer to theShop Manual. 6ZF070J1-A
o Brake pads, calipers and rotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. 6ZF070K1-A
o Exhaust pipe and mufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. 6ZF070L1-A
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specified torque.
F070E03A-AAT
o Automatic transaxle fluid The fluid level should be in the "HOT" range of the dipstick, after engine and transaxle are at normaloperating temperature. Check the AutomaticTransaxle Fluid level with the engine running andthe transaxle in neutral, with the parking brakeproperly applied. Use DIAMOND ATF SP- III,
SK ATF SP- III when adding or changing fluid. 6ZF070M1-A
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hos-
es
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, exces-sive wear, oiliness and proper tension. Replaceor adjust it if necessary.
6ZF070F1-A o Brake hoses and linesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediately. 6ZF070G2-A
o Brake fluidCheck brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3 orDOT 4.
6ZF070B1-A
o Cooling systemCheck the cooling system part, such as radiator, coolant reservoir, hoses and connections forleakage and damage. Replace any damagedparts. 6ZF070C1-A
o Coolant The coolant should be changed at the intervals specified in the maintenance schedule.