service schedule Hyundai Coupe 2003 Owner's Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Coupe, Model: Hyundai Coupe 2003Pages: 310, PDF Size: 2.87 MB
Page 106 of 310

DRIVING YOUR HYUNDAI 2- 11
off your engine and restart only when you're ready to go.
o Remember, your Hyundai does not require extended warm-up. As soon as the engine isrunning smoothly, you can drive away. Invery cold weather, however, give your enginea slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging is driving too slowly in too high a gear result-ing in the engine bucking. If this happens, shiftto a lower gear. Over-revving is racing theengine beyond its safe limit. This can beavoided by shifting at the recommendedspeeds.
o Use your air conditioning sparingly. The air conditioning system is operated by enginepower so your fuel economy is reduced whenyou use it.
crease wear on these components. In addi-tion, driving with your foot resting on the brakepedal may cause the brakes to overheat,which reduces their effectiveness and maylead to more serious consequences.
o Take care of your tires. Keep them inflated to the recommended pressure. Incorrect infla-tion, either too much or too little, results inunnecessary tire wear. Check the tire pres-sures at least once a month.
o Be sure that the wheels are aligned correctly. Improper alignment can result from hittingcurbs or driving too fast over irregular surfac-es. Poor alignment causes faster tire wearand may also result in other problems as wellas greater fuel consumption.
o Keep your car in good condition. For better fuel economy and reduced maintenancecosts, maintain your car in accordance withthe maintenance schedule in Section 5. If youdrive your car in severe conditions, morefrequent maintenance is required (see Sec-tion 5 for details).
o Keep your car clean. For maximum service, your Hyundai should be kept clean and free ofcorrosive materials. It is especially importantthat mud, dirt, ice, etc. not be allowed toaccumulate on the underside of the car. Thisextra weight can result in increased fuel con-sumption and also contribute to corrosion.
o Travel lightly. Don't carry unnecessary weight in your car. Weight reduces fuel economy.
o Don't let the engine idle longer than neces- sary. If you are waiting (and not in traffic), turn C150A01A-AAT
SMOOTH CORNERING
Avoid braking or gear changing in corners, espe-cially when roads are wet. Ideally, corners shouldalways be taken under gentle acceleration. If youfollow these suggestions, tire wear will be held toa minimum. C160A01A-AAT WINTER DRIVING The more severe weather conditions of winter result in greater wear and other problems. Tominimize the problems of winter driving, youshould follow these suggestions:
If the indicator remains lit even after the enginehas been started, have your car checked by anauthorized Hyundai dealer. NOTE:
1) When the TCS-OFF indicator illuminates,
traction control is automatically deacti-vated for safety.
2) This warning function is not provided when the driver selects the TCS-OFF mode.
C140A01A-GAT DRIVING FOR ECONOMY You can save fuel and get more kilometers from your car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate rate. Don't make "jack-rabbit" starts or full- throttle shifts and maintain a steady cruisingspeed. Don't race between stoplights. Try toadjust your speed to that of the other traffic soyou don't have to change speeds unneces-sarily. Avoid heavy traffic whenever possible.Always maintain a safe distance from othervehicles so you can avoid unnecessary brak-ing. This also reduces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel your car uses. Driving ata moderate speed, especially on the high-way, is one of the most effective ways toreduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This can increase fuel consumption and also in-
Page 107 of 310

DRIVING YOUR HYUNDAI
2- 12 C160G01A-GAT To Keep Locks from FreezingTo keep the locks from freezing, squirt an ap- proved de-icer fluid or glycerine into the keyopening. If a lock is covered with ice, squirt it withan approved de-icing fluid to remove the ice. Ifthe lock is frozen internally, you may be able tothaw it out by using a heated key. Handle theheated key with care to avoid injury. NOTE: The proper temperature for using the immo-bilizer key is from -40°C to 80°C. If you heatthe immobilizer key over 80°C to open thefrozen lock, it may cause damage to thetransponder in its head. C160H01A-AAT Use Approved Anti-Freeze in Window Washer System To keep the water in the window washer system from freezing, add an approved anti-freeze solu-tion in accordance with instructions on the con-tainer. Window washer anti-freeze is availablefrom Hyundai dealers and most auto parts out-lets. Do not use engine coolant or other types ofanti-freeze as these may damage the finish.
C160B01A-GAT Snowy or Icy ConditionsTo drive your vehicle in deep snow, it may be necessary to use snow tires or to install tirechains on your tires. If snow tires are needed, itis necessary to select tires equivalent in size andtype to the original equipment tires. Failure to doso may adversely affect the safety and handlingof your car. Speeding, rapid acceleration, sud-den brake applications, and sharp turns arepotentially very hazardous practices. Duringdeceleration, use engine braking to the fullestextent. Sudden brake applications on snowy oricy roads may cause skids to occur. You need tokeep sufficient distance between the vehicle infront and your vehicle. Also, apply the brakegently. It should be noted that installing tire chainson the tire will provide a greater driving force, butwill not prevent side skids. NOTE: Tire chains are not legal in all provinces.Check province laws before fitting tire chains. C160C01A-AAT Use High Quality Ethylene Glycol Coolant Your Hyundai is delivered with high quality ethyl- ene glycol coolant in the cooling system. It is theonly type of coolant that should be used becauseit helps prevent corrosion in the cooling system,lubricates the water pump and prevents freezing.Be sure to replace or replenish your coolant in
C160D01F-AAT Check Battery and Cables Winter puts additional burdens on the battery system. Visually inspect the battery and cablesas described in Section 6 (See page 6-18). Thelevel of charge in your battery can be checkedby your Hyundai dealer or a service station. C160E01A-AAT Change to "Winter Weight" Oil if Necessary In some climates it is recommended that a lower viscosity "winter weight" oil be used during coldweather. See Section 9 for recommendations. Ifyou aren't sure what weight oil you should use,consult your Hyundai dealer. C160F01F-GAT Check Spark Plugs and Ignition Sys- tem Inspect your spark plugs as described in Section 6 (See page 6-8) and replace them if necessary.Also check all ignition wiring and components tobe sure they are not cracked, worn or damagedin any way.
accordance with the maintenance schedule inSection 5. Before winter, have your coolant test-ed to assure that its freezing point is sufficient forthe temperatures anticipated during the winter.
Page 126 of 310

VEHICLE MAINTENANCE REQUIREMENTS 5-1
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule toassure that your warranty remains in effect.Although it is strongly recommended that theybe performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,these procedures may be performed at anyqualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent qualitysuch as engine oil, engine coolant, manual orauto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affectingyour warranty coverage but you should alwaysbe sure these are equivalent to the quality of theoriginal Hyundai parts. Your Service Passportprovides further information about your warran-ty coverage.
5. VEHICLE
MAINTENANCE REQUIREMENTS F010E01A-AAT
Do-It-Yourself Maintenance If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. For more information about doing it your-self, see Section 6.
F010D01A-AAT
General Checks These are the regular checks you should per-
form when you drive your Hyundai or you fill the fuel tank. A list of these items will be found onpage 6-4.
F010A01A-GAT
MAINTENANCE INTERVALS Service Requirements To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures mustbe performed. Although careful design and en-gineering have reduced these to a minimum,those that are required are of the utmost impor-tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further informationabout these warranties.
F010B01A-AAT
Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas: o Specified scheduled procedures o General checkso Do-it-yourself maintenance F010F01A-AAT
A Few Tips
o Whenever you have your Hyundai serviced, keep copies of the service records in your glovebox. This will help ensure that you candocument that the required procedures havebeen performed to keep your warranties ineffect. This is especially important when service is not performed by an authorized Hyundai dealer.
o If you choose to do your own maintenance and repairs, you may find it helpful to havean official Hyundai Shop Manual. A copy of this publication may be purchased at your Hyundai dealer's parts department.
F020A02A-GAT
SCHEDULED MAINTENANCE RE- QUIREMENTS Inspection should be performed any time a
malfunction is experienced or suspected. Re- ceipts for all emission control system servicesshould be retained to demonstrate compliance with conditions of the emissions system war- ranty.
For severe usage maintenance requirements,
see page 5-4 of this section.
5
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VEHICLE MAINTENANCE REQUIREMENTS
5- 2 1 2 3 4 5 6 7 8 9
10 ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER (SG OR ABOVE) See Note (1) DRIVE BELT FUEL FILTER (MPI) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT VAPOR HOSE & FUEL FILLER CAP VACUUM CRANKCASE VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS SPARK PLUGS (PLATINUM COATED) VALVE CLEARENCE (2.0L)
F030A01GK-GAT
SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehi cle services to protect
your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B03GK-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
NO. DESCRIPTION105 84
R
I I 120
96
R I I I I I
R
90 72
R II I
R I I
R R
75 60
R
I I
60 48
R I I I I I I
R
45 36
R I I I
30 24
R I I I I
R
15 12
R
I I
KILOMETERS X 1000 MONTHS
Note : (1) SF OR LOWER: EVERY 10,000 KM OR 6 MONTHS : "R"
FOR 2.0 DOHC CVVT : SH (API), GF-1 (ILSAC) OR ABOVE
(2) FOR EVERY 40,000 KM: "R"
(3) FOR EVERY 96,000 KM OR 48 MONTHS, WHICHEVER OCCURS FIRST : "I"
See Note (2)
1.6 DOHC/2.0 DOHC CVVT (ALT, W/PUMP, P/STR'G) 2.7 V6 (AUTO-TENSIONER, ALT, P/STR'G, A/CON)
See Note (3)
Page 131 of 310

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E02A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theautomatic transaxle fluid level with the enginerunning and the transaxle in neutral, with theparking brake properly applied. Use DIAMONDATF SP- III or SK ATF SP- III when adding or
changing fluid.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, refer to the Shop Manual.
F070J01A-AAT
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension. Re-place or adjust it if necessary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace anydamaged parts and, if necessary, repack thegrease.
F070C01A-AAT
o Coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.
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DO-IT-YOURSELF MAINTENANCE 6-13
G120D01A-AAT
To Check the Fluid Level
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be between the "MIN" and "MAX" marks on theside of the reservoir. If the level is at or belowthe "MIN" mark, carefully add fluid to bring it upto "MAX". Do not overfill.
G120E02A-AAT
Adding Brake Fluid WARNING: Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use onlyDOT 3 or DOT 4 specification fluid from asealed container. Do not allow the fluid canor reservoir to remain open any longer thanrequired. This will avoid entry of dirt andmoisture which can damage the brake sys-tem and cause improper operation. To add brake fluid, first wipe away any dirt thenunscrew the fluid reservoir cap. Slowly pour therecommended fluid into the reservoir. Do notoverfill. Carefully replace the cap on the reser-voir and tighten. G130A01S-AAT
CHECKING THE CLUTCH FLUID (Manual Transaxle)To Check the Clutch Fluid
The clutch fluid level in the master cylinder should be checked when performing other un-der hood services. The system should bechecked for leakage at the same time. Check tomake certain that the clutch fluid level is alwaysbetween the "MAX" and "MIN" level markingson the fluid reservoir. Fill as required. Fluid lossindicates a leak in the clutch system whichshould be inspected and repaired immediately.Consult your Hyundai dealer.
HGK215HGK216
G120C02A-AAT
Recommended Brake Fluid
Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on thecontainer. G120A01A-AAT
CHECKING THE BRAKES
CAUTION: Because brakes are essential to the safe
operation of the car, it is suggested that they be checked and inspected by yourHyundai dealer. The brakes should bechecked and inspected for wear at thoseintervals specified in the vehicle mainte-nance schedule in Section 5.
G120B01A-AAT
Checking the Brake Fluid Level WARNING: Use caution when handling brake fluid. It
can damage your vision if it gets into your eyes. It will also damage your vehicle's paintif spilled on it and not removed immediately.
Page 167 of 310

INDEX10-3
R Rear Seats
Before Folding the Rear Seats ..................................................... 1-10
Fold down ..................................................................................... 1-10
Rear seat entry ............................................................................. 1-10
Rear Seat Pos itions ....................................................................... 1-9
Rear Window Defroster Switch ......................................................... 1-36
Rear Window Wiper and Switch .. ..................................................... 1-35
SSeat Belts 3-Point type .................................................................................. 1-13
Adjustable height .......................................................................... 1-13
Adjusting your seat belt ................................................................ 1-13
Care of seat belts ......................................................................... 1-12
Precautions ................................................................................... 1-11
Pre-tentioner Seat Belt ................................................................. 1-18
Spark Plugs ........................................................................................ 6-8
Spectacle Case ................................................................................. 1-40
Speedometer ..................................................................................... 1-30
Starting Procedures ............................................................................ 2-3Steering Wheel Free play ...................................................................................... 6-15
Tilt lever ........................................................................................ 1-47
Stereo Radio Operation (H250, H260) ....................................1-65, 1-72
Stereo Sound System ............................................................ 1-63 ~ 1-64Sun Visor .......................................................................................... 1-46
Sunroof .............................................................................................. 1-38
TTachometer ....................................................................................... 1-30
Tail Gate ........................................................................................... 1-45
TCS (Traction control system) .......................................................... 2-10
Theft Alarm System ............................................................................ 1-5
JJump Starting
...................................................................................... 3-1
K
Keys .................................................................................................. 1-2 If you lose your keys .................................................................... 3-10
Positions ......................................................................................... 2-2
L
Light Bulb Replacement .................................................................... 6-20
Lubrication Chart ................................................................................. 9-3
Luggage Net ...................................................................................... 1-47
M Maintenance Intervals Explanation of scheduled maintenance items ....................... 5-5 ~ 5-7
Maintenance under severe usage conditions ................................. 5-4
Scheduled maintenance ................................................................. 5-2
Service requirements ...................................................................... 5-1
Map Light .......................................................................................... 1-40
Mirros Day-night inside rearview ............................................................. 1-42
Outside rearview folding ............................................................... 1-42
Outsde rearview heating .............................................................. 1-41
Multi gauge ........................................................................................ 1-32
OOdometer .......................................................................................... 1-30
PParking Brake ................................................................................... 1-43
Power Steering Fluid Level ............................................................... 6-19
Page 174 of 310

A090A01A-AATResponsibilty For Maintenance
It is the responsibility of the vehicle owner/driver to ensure that all routine maintenance services are undertaken in line with the recommendations specifiedin Section 5 of this manual. In addition, in order to ensure continued validity of the new vehicle warranty and safe operation of the vehicle, non scheduled mainte- nance/running repairs should be undertaken at the earliest available opportunity.Under severe operating conditions, more frequent maintenance is required. Details of the maintenance schedule for such conditions are also given in section 5.It is recommended that all maintenance operations and repairs are entrusted to a franchised Hyundai dealer to ensure that the latest repair methods, specialized tooling and genuine Hyundai parts are used to ensure the continued reliability andsafety of the vehicle.
Page 254 of 310

DRIVING YOUR HYUNDAI 2- 11
heat, which reduces their effectiveness and may lead to more serious consequences.
o Take care of your tires. Keep them inflated to the recommended pressure. Incorrect infla-tion, either too much or too little, results inunnecessary tire wear. Check the tire pres-sures at least once a month.
o Be sure that the wheels are aligned cor- rectly. Improper alignment can result fromhitting curbs or driving too fast over irregularsurfaces. Poor alignment causes faster tirewear and may also result in other problemsas well as greater fuel consumption.
o Keep your car in good condition. For better fuel economy and reduced maintenancecosts, maintain your car in accordance withthe maintenance schedule in Section 5. Ifyou drive your car in severe conditions,more frequent maintenance is required (seeSection 5 for details).
o Keep your car clean. For maximum service, your car should be kept clean and free ofcorrosive materials. It is especially impor-tant that mud, dirt, ice, etc. not be allowed toaccumulate on the underside of the car. Thisextra weight can result in increased fuelconsumption and also contribute to corro-sion.
o Travel lightly. Don't carry unnecessary weight in your car. Weight is an enemy of good fueleconomy.
o Don't let the engine idle longer than neces- sary. If you are waiting (and not in traffic),turn off your engine and restart only whenyou're ready to go. o Remember, your car does not require ex-
tended warm-up. As soon as the engine isrunning smoothly, you can drive away. Invery cold weather, however, give your en-gine a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging is driving too slowly in too high a gearresulting in the engine bucking. If this hap-pens to you, shift to a lower gear. Over-revving is racing the engine beyond its safe limit. This can be avoided by shifting atthe recommended speeds.
o Use your air conditioning sparingly. The air conditioning system is operated by the en-gine power so your fuel economy is reducedwhen you use it.
SC160A1-F
SMOOTH CORNERING
Avoid braking or gear changing in corners,
especially when roads are wet. Ideally, cornersshould always be taken under gentle accelera-tion. If you follow these suggestions, tire wearwill be held to a minimum.
SC170A1-E
WINTER MOTORING The onset of winter conditions subject motor
vehicles to greater operating demands. There-fore, the following suggestions will assist inmaintaining peak performance and reliabilityduring these periods: ZC170B1-E
Electrical System
Winter conditions impose severe demands uponvehicle electrical systems, particularly the charg-ing circuit. The battery condition and perfor-mance along with the alternator performanceand drive belt condition should be checked priorto the onset of winter. ZC170C1-E
Anti-freeze/Corrosion inhibitor The cooling system must always contain an Ethylene-Glycol based anti-freeze solution. Thesystem is filled during manufacture with solu-tion of the correct strength which should bechecked before the onset of winter and adjust- ed or changed as required. NOTE: The anti-freeze solution contains a corro- sion inhibitor to prevent degradation of thealuminum castings contained within theengine. Therefore, never, drain the systemand refill with water only. In addition, anti-freeze solution must ALWAYS be used in vehicles fitted with air conditioning,to prevent the heater matrix from freezing andsubsequently bursting with the refrigeration sys-tem in use.
Page 269 of 310

VEHICLE MAINTENANCE REQUIREMENTS 5-1
SF020A1-E MAINTENANCE AND SERVICINGREQUIREMENTS To ensure the continued reliability and safety ofthe vehicle, certain routine maintenance opera-tions are required at specific mileage or timeintervals.It is the responsibility of the vehicle owner toensure that the maintenance schedules shownin both this Owners Manual and the Warrantyand Service Passport are adhered to.The new vehicle warranty may be invalidated ifthe routine maintenance operations are not per-formed in line with the recommendations outlinedand the safety and durability of the vehicle ad-versely affected.It is recommended that all maintenance opera-tions with the exception of the daily operatingchecks are entrusted to a Hyundai dealer toensure that the latest repair and maintenanceprocedures and specialized servicing tools areemployed. In addition, the use of genuine Hyundaireplacement parts will ensure that the vehiclesafety and performance will not be compro-mised.
SF000A1-E
5. VEHICLE MAINTE-
NANCE REQUIRE- MENTS NOTE: The inspection and testing of certain elec-tronic fuel injection/engine management andautomatic transmission control systems re-quire specialised electronic equipment spe-cifically designed for Hyundai vehicles. Theuse of general purpose electrical test equip-ment may result in damage to the control unitmicroprocessors. SF020C1-E Specified Scheduled Procedures
The Specified scheduled procedures are listed
in the maintenance charts beginning at page 5- 2. The operations specified must be performedat the time or mileage intervals shown irrespec-tive of whether the mileage interval has beenreached before the specified time interval.
Certain lubricants and components degrade
with both time and mileage (e.g. engine oil andbrake fluid) and therefore it is not permissableto base the maintenance schedule upon mile-age alone. It is strongly recommended that themaintenance operations are performed by thefactory-trained or distributor-trained techniciansat your Hyundai dealer because of the need forspecialized knowledge and tooling and to en-sure that no possibility of invalidating the man-ufacturers warranty exists.
The maintenance schedules relate to vehicles
operated under normal conditions, vehicles which are operated under adverse conditionswill require more frequent maintenance which isdescribed at page 5-4. SF030B1-E SERVICE HISTORY It is important that all scheduled maintenance services are recorded in the warranty and ser-vice passport to ensure that proof of mainte-nance is available when warranty service isrequired.
5