clutch Hyundai Coupe 2004 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2004, Model line: Coupe, Model: Hyundai Coupe 2004Pages: 389, PDF Size: 10.22 MB
Page 300 of 389

3 IN CASE OF EMERGENCY
2IF THE ENGINE WILL NOT START
!
SD020A1-E Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuel system diagnosis.
WARNING:
If the engine refuses to start, noattempt should be made to push ortow start the vehicle. Vehicles with automatic transaxle or fuel injec- tion will not be able to be started in this manner since no drive is trans- mitted through the automatictransaxle whilst the engine is not running, and in the case of fuel injected derivatives, the fuel pumpwill not operate under tow start conditions. In addition, if the ve- hicle is equipped with an exhaustcatalyst, damage to the catalyst may result if the vehicle is tow started. SD020B1-E IF THE ENGINE CANNOT BE CRANKED
1. If the vehicle is fitted with manual
transaxle, ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fittedwith automatic transaxle, ensure that the transaxle selector is at the "P" or"N" position.
2. Check the battery terminals and connections to ensure that theseare clean and also tight.
3. If the ignition warning lamps dim when the engine is cranked and thebattery terminals have beenchecked, a discharged battery is indicated. D010B01GK
4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting" for information regarding engine starting when the battery is dis- charged.
Page 321 of 389

5
VEHICLE MAINTENANCE REQUIREMENTS
5
NO. 1 23 4 5678 9
10 11121314 15 1617181920 21 DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEMCOOLANTCOOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUID BRAKE PIPES, HOSES, AND CONNECTIONS BRAKE FLUIDCLUTCH FLUIDREAR BRAKE LININGS AND CYLINDERSBRAKE PADS SUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTSPOLLEN FILTER (For Blower unit)REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMS ROAD TESTCHECK ALL SYSTEMS WITH HI-SCANCHECK 4 GASDRIVE SHAFT & BOOT
F030C02GK-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
60 72
I
R I I
R
I
RR
III I
R
I III I III
50 60
I I III I I I I I
R I III I III
40 48
I
R
I III
RR
III I
R I III I III
30 36
I I III I I I I I
R I III I III
20 24
I
R I III
RR
III I
R I III I III
10 12
I I III I I I I I
R I III I III
MILES X 1000 MONTHS
Page 328 of 389

6OWNER MAINTENANCE
2
1. Clutch fluid reservoir
(Not all models)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Relay box
G010A01GK-EAT ENGINE COMPARTMENT (1.6L)
ENGINE COMPARTMENT
HGK5003-E
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
6. Windscreen washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10.Radiator cap 11.Automatic transaxle fluid level dip-
stick (Not all models)
12.Air cleaner
13.Battery
Page 329 of 389

6
OWNER MAINTENANCE
3
G010A01GK-EAT
ENGINE COMPARTMENT (2.0L)
1. Clutch fluid reservoir (Not all mod- els)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Relay box 6. Windscreen washer fluid reservoir
cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Automatic transaxle fluid level dip-
stick (Not all models)
12.Air cleaner
13.Battery CAUTION:
When inspecting or servic- ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
HGK5002-E
Page 330 of 389

6OWNER MAINTENANCE
4
1. Power steering fluid reservoir
2. Clutch fluid reservoir (Not all mod-els)
3. Brake booster
4. Brake fluid reservoir
5. Air filter element 6. Relay box
7. Windscreen washer fluid reservoir
cap
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Engine oil filler cap
12.Automatic transaxle fluid level dip-
stick (Not all medels)
13.Battery
G010B01GK-EAT
(2.7L)
HGK5001-E
CAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
!
Page 348 of 389

6OWNER MAINTENANCE
22
HGK5013-E
CHECKING THE CLUTCH FLUID
SG130A1-C
(Not all models)To Check the Clutch Fluid
The clutch fluid level in the master cylinder should be checked when performing other under bonnet checks. The system should be checked forleakage at the same time.Ensure that the clutch fluid level isalways between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid loss indicates aleak in the clutch system which should be inspected and repaired immedi- ately.
HGK5012
SG120D1-E Brake Fluid Level The fluid level in the brake fluid reser- voir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of thereservoir. If the level is at or below the "MIN" mark, fluid should be added having carefully cleaned the area sur-rounding the reservoir cap to ensure that dirt is not allowed to enter the system. It should be borne in mindthat the brake fluid level will decrease slightly as the friction linings of the pads and shoes become worn andthat this is a normal condition.
WARNING:
Brake fluid is hygroscopic and should never be stored in an un- sealed container. The presence ofwater in the braking system will cause vapour locks and increase the possibility of brake fade alongwith promoting corrosion within the braking system. The brake fluid must be changed at the specifiedtime or mileage interval to ensure continued safe operation of the system. Brake fluid will cause rapidand serious damage to paintwork. If accidental spillage occurs, the affected area must be rinsed withwater immediately. Do not allow brake fluid to come into contact with the eyes or to be ingestedand ensure that fluid is safely stored away form the reach of chil- dren.
!
Page 352 of 389

6OWNER MAINTENANCE
26CHECKING THE FREE-PLAY
SG150A1-E STEERING WHEEL Steering wheel freeplay should be checked to ensure that the specifiedvalue is not exceeded. 1.18in. (30 mm)SG160A1-E
CLUTCH PEDAL
The clutch pedal freeplay should be
checked against the specified value. If the freeplay is not correct, the clutch should be adjusted by a Hyundai dealer. 0.24 ~ 0.51 in. (6 ~ 13 mm)
SG170A1-E
BRAKE PEDAL
The brake pedal freeplay should be
checked with the engine turned off. The pedal to floor clearance should be checked with the engine running and a load of 490 N applied to thepedal. If either value is incorrect, the necessary adjustment should be per- formed by a Hyundai dealer. Pedal tofloor clearance: 1.97 in. (50 mm) 0.12 ~ 0.31 in. (3 ~ 8 mm)
HGK5019 G160A01E HXGS508
Page 386 of 389

10INDEX
2
A Air bag ....................................................................... 1-30
Air conditioning switch .............................................. 1-82
Air conditioning system m aintenance ....................... 6-23
Antenna ..................................................................... 1-96
Anti-lock brake system (ABS) ................................... 2-12
Audio remote control switch ..................................... 1-73
Automatic transaxle lubricant ....................................6-19
Automatic transaxle .................................................... 2-8
BBattery maintenance ................................................. 6-29
Before folding the rear seats .................................... 1-17
Before starting the engine .......................................... 2-3 Bonnet release .......................................................... 1-65
Brake pedal freeplay ................................................. 6-26
Brake system checking ............................................. 6-21
C Care of cassette tape ............................................... 1-95
Care of disc .............................................................. 1-94
Care of seat belts ..................................................... 1-20
Catalytic convertor ...................................................... 7-3
Central door lock ......................................................... 1-7
Changing a flat type ................................................... 3-6
Changing the air cleaner filter .................................. 6-15
Checking the clutch fluid ................... ....................... 6-22 Child restraint system
............................................... 1-22
Cigar lighter ............................................................... 1-56
Clutch pedal freeplay ................................................ 6-26
Cruise control ............................................................ 1-70
D Daily operating checks ................................................ 6-5
Day/nignt rear view mirror ... .....................................1-63
Defrosting/defogging ................................................. 1-80
Digital clock ............................................................... 1-56
Door locks ................................................................... 1-6
Drink holder ............................................................... 1-57
Drive belts ................................................................. 6-27
Driving for econom y .................................................. 2-14
EEffective braking ....................................................... 2-11
Electric cooling fans .................................................. 6-30
Emission control systems ........................................... 7-2
Engine compartm ent ................................................... 6-2
Engine coolant checking and replacing ....................6-10
Engine coolant temperature guage ...........................1-44
Engine oil and filter replacement ................................ 6-8
Engine oil consumption ............................................... 6-7
Engine oil r eplenishment ............................................. 6-7
Engine oil .................................................................... 6-5
Exterior rear view mirror .... .......................................1-62