wheel Hyundai Coupe 2004 Repair Manual

5VEHICLE MAINTENANCE REQUIREMENTS
10
6ZF070M1-A
o Steering gear box, linkage &boots/lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel. Check the linkage for bends or dam- age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. 6ZF070P1-A
o Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged parts and, if necessary, repack the grease.
6ZF070Q1-A
o Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.

6OWNER MAINTENANCE
26CHECKING THE FREE-PLAY
SG150A1-E STEERING WHEEL Steering wheel freeplay should be checked to ensure that the specifiedvalue is not exceeded. 1.18in. (30 mm)SG160A1-E
CLUTCH PEDAL
The clutch pedal freeplay should be
checked against the specified value. If the freeplay is not correct, the clutch should be adjusted by a Hyundai dealer. 0.24 ~ 0.51 in. (6 ~ 13 mm)
SG170A1-E
BRAKE PEDAL
The brake pedal freeplay should be
checked with the engine turned off. The pedal to floor clearance should be checked with the engine running and a load of 490 N applied to thepedal. If either value is incorrect, the necessary adjustment should be per- formed by a Hyundai dealer. Pedal tofloor clearance: 1.97 in. (50 mm) 0.12 ~ 0.31 in. (3 ~ 8 mm)
HGK5019 G160A01E HXGS508

Vehicle Identification Number (VIN) ............................ 8-2
Engine Number ............................................................ 8-2
Tyre Information ........................................................... 8-3
Tyre Pressures ............................................................. 8-3
Snow Tyres .................................................................. 8-4
Tyre Chains .................................................................. 8-4
Tyre Rotation ............................................................... 8-5
Tyre Balancing ............................................................. 8-6
Tyre Replacement ........................................................ 8-6
Wheel Replacement ..................................................... 8-6
Spare Tyre and Tools .................................................. 8-7
8
CONSUMER INFORMATION
8

8CONSUMER INFORMATION
4
!
I050A01GK-EAT TYRE CHAINS Tyre chains should be installed on the front wheels. Be sure that the chains are installed in accordance with the manufacturer's instructions. Refer tothe following information.
To minimize tyre and chain wear, do
not continue to use tyre chains whenthey are no longer needed. WARNING:
o When driving on roads covered with snow or ice, drive at lessthan 30 km/h (20 mph).
o Use a tyre chains less than 10mm to 16", 17" tyre.
o Avoid sudden stop and turn.
o Tighten firmly not to hear con- tact sound, if it still sounds,remove the chains for damage protection.
Tire size
205/55 R 16 215/45 R 17 Snow Chain
Thickness
Max. 10 mmMax. 10 mmSI030A2-E SNOW TYRES If it is desired to fit snow tyres to the vehicle, it must be ascertained that the original size and load carrying capacity are met by the replacementtyres. When using snow tyres, the vehicle should not be driven at speeds in excess of 60 MPH.

8
CONSUMER INFORMATION
5
HGK5016
!
I060A01GK-EAT TYRE ROTATION The tyre wear characteristics will vary between each tyre dependant upon the conditions of use. It is normal for the front tyres to wear more rapidlythan those fitted to the rear of the vehicle and therefore tyre rotation will provide a means of helping to ensurean even wear rate across the tyre set. For vehicles fitted with radial ply tyres, rotation should be confined to front torear tyre alternation. It is not recom- mended that radial ply tyres be ro- tated from side to side. NOTE: Aluminium wheels which are not supplied as Original Equipmentshould not be mixed on the same vehicle with the original steel wheels.
15", 16" Tire
SidewallHGK5018
17" Tire
Tire rotation directionWARNING:
When rotating the 215/45 R17 tyres, ensure to follow the"ROTATION" direction marked on the sidewallof tyres.When rotating the tyres of the leftand right, separate the wheel from the tyre and then re-assemble them. However, it is acceptable that thesteel spare wheel be used in con- junction with Original Equipment aluminium wheels since the offsetof both wheels is compatible. Ra- dial and cross ply tyres should not be mixed on the same vehicle.

8CONSUMER INFORMATION
6
!
SI060B1-E
TYRE REPLACEMENT
Tyres must be replaced when the
wear indicators appear as a solid bar across the tyre tread. At this point, the remaining tread depth will be ap-proximately 1.6 mm. In addition to this, the tyre must be replaced if any portion of the tread has become baldor if there are any lumps, bulges or deep cuts in the sidewalls or tread.
Replacement tyres must be of the
recommended size and rating and should be of the same manufactureand tread pattern on each axle. HGK5015
0.06 in. (1.6 mm )
Wear indicator
SI060A1-E TYRE BALANCING Incorrect tyre balance will cause steer- ing vibration and uneven tyre wear. The vehicle tyres are balanced during production but may need further bal-ancing throughout the life of the tyres.It is recommended that the tyres bebalanced on the car for best results and that the tyres are balanced when- ever they have been removed fromthe wheel for repair. SI060D1-E WHEEL REPLACEMENT The original wheels may only be re- placed with Hyundai Approved Wheels.
WARNING:
Driving on worn or defective tyresis dangerous. Worn tyres may cause loss of steering control anda serious deterioration of braking efficiency. Defective tyres may cause vibration and loss of con-trol through blow outs. Tyres of different size, construction or tread pattern should not be inter-mixed on the same axle. Radial and cross ply tyres should not be used on the same vehicle.The use of tyres and wheels of nonapproved sizes can be dangerous.

8
CONSUMER INFORMATION
7
I100A01FC-EAT SPARE TIRE AND TOOLS
Your Hyundai is delivered with the
following:
Spare tyre and wheel Wheel nut wrench, Wrench bar, Span-
ner, Screwdriver
Jack HGK4008

9 VEHICLE SPECIFICATIONS
2
J010A01GK-EAT MEASUREMENT 173(4395)
69.3(1760) 52.4(1330) 99.6(2530)58.7(1490) 58.7(1490)
Overall length Overall width Overall height (unladen)Wheel base Wheel tread FrontRear
Type Wheel free play Rack strokeOil pump type Rack and pinion0 ~ 1.18 in. (0 ~ 30 mm) 5.20 in. (132 mm) Vane type
Option
Item Battery Alternator
in. (mm)
Fuel tank
capacity Imp.gal
12 2.7L
MF 68AH
120A
195/65 R15, 205/55 R16, 215/45 R17
2.0L
MF 68AH 90A
Dual hydraulic with brake booster Ventilated disc Solid discCable
Type Front brake type Rear brake typeParking brake
US.gal
14.5Liter55
Standard T125/70 R16 (Temporary)
1.6L
MF 60AH
90A
SJ030A1-E FUEL SYSTEM
J020A01GK-EATPOWER STEERING J030A01GK-EAT TYRE J040A03GK-GAT ELECTRICAL
J050A01GK-GAT BRAKE
J035A01GK-DATSPARE TYRE

10INDEX
4
Map light ................................................................... 1-61
Multi functi on switch................................................. 1-50
Multi gauge ............................................................... 1-49
O Odometer .................................................................. 1-46
Outside rearview mirror heater ................................. 1-63
PParking brake ............................................................ 1-64
Pollen filter ................................................................ 1-91
Power steering fluid level ................... ....................... 6-31
Power steering hoses ............................................... 6-30
Power window ........................................................... 1-11
Pre-tensioner seat belt .............................................. 1-28
Protecting your hyundai from corrosion ...................... 4-2
R Rear fog light switch ................................................. 1-54
Rear parcel shelf ....................................................... 1-18
Rear seat entry ......................................................... 1-16
Rear seat pos itions................................................... 1-16
Recommended shift points ......................................... 2-7
Remote fuel filler lid releas e .....................................1-66
Replacing light bulbs ................................................. 6-33
Running in your nero Hyundai .................................... 1-3SScheduled maintenance
.............................................. 5-4
Seat belt pr ecautions................................................ 1-18
Seat belts (3-point type) .... .......................................1-21
Seat cushion height adjustm ent ...............................1-15
Seat warmer .............................................................. 1-15
Service history ............................................................ 5-1
Smooth cornering ...................................................... 2-16
Snow tyres .................................................................. 8-4
Spare tyre ................................................................... 3-5
Sparking plug replacement .......................................6-13
Spectacle case .......................................................... 1-61
Speedometer ............................................................. 1-45
Starting the engine ...................................................... 2-3
Steering wheel freeplay ............................................ 6-26
Steering wheel tilt lever ............................................ 1-69
Stereo sound system ................................................ 1-92
Sun viso r ................................................................... 1-68
Sunroof ...................................................................... 1-59
Supplemental restraint (airbag) system ....................1-30
T Tachometer ............................................................... 1-45
Theft-alarm system ..................................................... 1-8
Trailer or vehicle towing ............................................ 2-18
Electronic stability program (ESP)............................ 2-13
Trailer or vehicle towing tips..................................... 2-21

10
INDEX
5
Trip computer ............................................................ 1-47
Trip odomet er ............................................................ 1-46
Tyre pressures ............................................................ 8-3
Tyre balancing ............................................................ 8-6
Tyre chains ................................................................. 8-4
Tyre replacement ........................................................ 8-6
Tyre rotation ................................................................ 8-5
V Vehicle identification number ...................................... 8-2
W Wheel repl acement ..................................................... 8-6
Windscreen washer reservoir replenishment ............6-18
Windscreen wiper blades .................. ........................ 6-16
Windscreen washer ope ration .................................. 1-52
Windscreen wiper/washer switch ..............................1-52
Winter motoring ......................................................... 2-16