ignition Hyundai Coupe 2005 Service Manual

6 DO-IT-YOURSELF MAINTENANCE
28
!
CHECKING ELECTRIC COOLING FANS
G220A01A-AAT
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the coolant fan,so that you are not injured by a rotating fan blade. As the coolant temperature decreases the fan willautomatically shut off. This is a normal condition.
Keep batteries out of the reach of children because batteries contain highly corrosive SULFURIC ACID.Do not allow battery acid to contact your skin, eyes, clothing or paint finish.If any electrolyte gets intoyour eyes, flush your eyeswith clean water for at least 15 minutes and get imme- diate medical attention. Ifpossible, continue to ap- ply water with a sponge or cloth until medical atten-tion is received.If electrolyte gets on yourskin, thoroughly wash thecontacted area.If you feel a pain or a burn-ing sensation, get medi- cal attention immediately. Wear eye protection when charging or working near a battery. Always provide ventilation when working in an en- closed space.o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid toleak, resulting in personal in- jury. Lift with a battery carrier or with your hands on oppositecorners.
o Never attempt to charge the bat- tery when the battery cables are connected.
o The electrical ignition system works with high voltage. Never touch these componentswith the engine running or the ignition switched on.

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G220B01A-AAT
Checking Engine Cooling Fan
The engine coolant fan should come on automatically if the engine coolant temperature is high. G220C01A-AAT
Checking Condenser Cooling Fan
The condenser coolant fan should come on automatically whenever the air conditioning is in operation. G230A03A-GAT
POWER STEERING FLUID LEVEL
The power steering fluid level should
be checked regularly.
To check the power steering fluid
level, be sure the ignition is "OFF", then check to make certain that the power steering fluid level is betweenthe "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard im-mediately after the engine is started in extremely cold conditions (be- low - 20°F). If the noise stops dur-ing warm up, there is no abnormal function in the system. It is due to a power steering fluid characteris-tic in extremely cold conditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir isempty.
HGK5011

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PROTECTED COMPONENTS
Generator(1.6L/2.0L) BCM BOX(Tail lamp relay,Power connector,Fuse(2,7,12,13,19,20,24))Condenser fan relayRadiator fan relayEngine control relay, Fuel pump relay, A/T control relay, Generator,ECM(1.6L/2.7L),PCM(2.0L) Ignition switch,Start relayABS/ESP control module,ESP Air bleeding connectorABS/ESP control module,ESP Air bleeding connectorBlower relayInjector Oxygen sensor,Camshaft position sensor, Idle speed control actuator DRL control moduleFront fog lamp relayTCM(2.7L),ECM(2.7L/1.6L)Horn relay,A/C relay Head lamp relay(High) Head lamp relay(Low)
FUSERATING 120A50A 30A30A 30A 30A 40A40A30A 15A 10A15A15A10A15A 15A 15A
DESCRIPTION
BATTBATT
COND RAD ECU
IGN
ABS 1 ABS 2
BLOWER INJ
SNSR DRL
F/FOG ECU
HORN,A/CON H/LP (HI)
H/LP (LO)

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DESCRIPTION IG COIL
AMP
B/UP LAMP
A/BAG IND A/BAG
HTD MIR HAZARD
R/WIPER TAIL-RH
F/WIPER A/C SW
RR DEFOG STOP
TAIL-LH A/CON
ECU
CLUSTER
ROOM LP
P/WINDOW
T/GATE IGN
RR FOG C/LIGHT
S/ROOF S/HTR
ABS
AUDIO
PROTECTED COMPONENTS
Ignition coil(1.6l/2.7L), Electronic chrome mirror AMP Back-up lamp switch,Transaxle range switch,Cruise control module,Stop lamp switch Instrument cluster (A/BAG IND.) SRS control module Mirror defogger Hazard relay Rear wiper motor,Rear intermittent wiper relay Right tail lamps,Glove box lamp Front wiper motor,Front wiper relay Blower relay,Blower motor Defogger relay Stop lamp switch,Burglar alarm horn relay,Folding/Unfolding relay Left tail lamps A/C control module, Blower relay ECM, Multi gauge unit, TCM, Vehicle speed sensor Instrument cluster (Power), Per-excitation resister, DRL Control module,Generator Room lamp,Clock,Audio,Data link connector,Multi gauge unit Power window relay Trunk lid switch AQS sensor,Head lamp relay,DRL Control module Rear fog lamp Cigarette lighter,Outside mirror switch Sunroof,Power door lock/Unlock relay Seat warmer ESP/ABS control module Audio,Digital clock
FUSERATING
20A20A 10A 10A 15A 10A 10A 15A 10A 20A 10A 30A 15A 10A 10A 10A 10A 10A 30A 15A 10A 10A 15A 15A 20A 10A 10A

9
VEHICLE SPECIFICATIONS
3
SPECIFICATION 2.0 L
82 x 93.5 1,975
1 - 3 - 4 - 2
0.17 ~ 0.23 mm (0.0067 ~ 0.0091 in.) 0.25 ~ 0.31 mm (0.0098 ~ 0.0122 in.)
0.12 ~ 0.28 mm (0.0047 ~ 0.011 in.) 0.2 ~ 0.38 mm (0.0079 ~ 0.015 in.)
700 ± 100
BTDC 8° ± 5° 2.7 L
6-Cyl., V-type DOHC 86.7 x 75
2,656
1 - 2 - 3 - 4 - 5 - 6
AUTO LASH
750 ± 100
BTDC 12° ± 10°
4-Cyl., In-line DOHC
1.6 L
76.5 x 87 1,599
1 - 3 - 4 - 2
AUTO LASH
700 ± 100
BTDC 5° ± 5°
ITEMS
Engine TypeBore x Stroke (mm) Displacement (cc) Firing order Valve clearance (Cold Engine 20 ± 5°C) Idle speed (rpm) Ignition timing (Base)ENGINE
J070A05GK-GAT
For adjustingFor checking Intake ExhaustIntake Exhaust

10INDEX
4
H Hazard Warning System ............................................. 1-57
Headlight Leveling Device S ystem .............................1-60
Heating and Air Conditioning Control Rotary type .............................................................. 1-78
Automatic type ........................................................ 1-86
High-mounted rear stoplight ........................................1-66
Hood Release ............................................................. 1-67
Horn 1-71 I Ignition Sw itch ............................................................. 2-4
Immobilizer S ystem ..................................................... 1-4
Infinity Sound System (B260) ................................. 1-120
Anti-Theft Devi ce ................................................. 1-121
General operation ................................................ 1-121
Radio opera tion.................................................... 1-123
CD operation ........................................................ 1-125
Instrument Cluster and Indicator Li ghts................... 1-40
Instrument Panel Light Control (Rheo stat)............... 1-58
Intermittent Wiper ..................................................... 1-55
JJump Starting .............................................................. 3-3 KKeys
............................................................................ 1-4
If you lose your keys .............................................. 3-13
Positions ................................................................... 2-3
L
Light Bulb Replacement .............................................. 6-31
Lubrication Chart .......................................................... 9-4
Luggage Net ............................................................... 1-72
M Maintenance Intervals Explanation of scheduled maintenance items
................................................................................. 5-7
Maintenance under severe usage conditions .......... 5-6Scheduled maintenance ........................................... 5-4
Service requ irements............................................... 5-2
Map Light .................................................................. 1-63
Mirros
Day-night inside rearview ....................................... 1-65
Outside rearview folding ......... ...............................1-65
Outsde rearview heating . .......................................1-65
Multi gauge ............................................................... 1-51
OOdometer .................................................................. 1-48

1
CONTROLS AND EQUIPMENT
3RUNNING IN YOUR NEW HYUNDAI
B020A01S-EAT The longevity and performance of the vehicle are greatly affected by the care exercised during the first 1,000 miles of motoring. Because of modern manu-facturing techniques, rigid guidelines regarding maximum road speeds have become unnecessary. However, cer-tain precautions should be observed in order to obtain the best possible per- formance and useful life from the ve-hicle.
1) Do not race the engine without a
load (i.e revving the engine in neu- tral).
2) During the first 500 miles the maxi- mum engine speed should be re-stricted to 3,000 rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal componentsof the engine will become morequickly run in if the operation speed is varied during the running in pe- riod.
4) Never allow the engine to labour. Use the gearbox freely and avoidlarge throttle openings when theengine speed is below 1,500 rpm.BEFORE ENTERING THE VEHICLEAFTER ENTERING THE VEHICLE
YB020A1-E
o Ensure that all windows, mirrors
and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evi-
dent.
o Ensure that the area around the vehicle is clear before driving off. YB020B1-E
o Ensure that all occupants fasten
and correctly adjust seat belts.
o Ensure that seat and head restraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mirrors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illumi-
nate when ignition is turned on.
NOTE: Fluid levels such as engine oil, en- gine coolant, brake and windscreenwasher fluid should be checked daily or at each refuelling, which- ever occurs sooner.
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1
CONTROLS AND EQUIPMENT
5ILLUMINATED IGNITION SWITCH
B880C02A-EAT Key Numbers The vehicle key number is recorded on a metal tag attached to the keys when the vehicle is first delivered to you.The key number should be recorded and kept in a safe place in case the need to order further keys arises. Newkeys are available from any Hyundai authorised repairer by quoting the rel- evant key number.In the interest of security, the metal tag attached to the keys which bears thekey number should be removed fromthe key ring after you receive your new vehicle. In addition, key numbers can- not be provided by Hyundai for secu-rity reasons. If you need additional keys or if you should lose your keys, your Hyundaiauthorised repairer can make new keys.
AX10030A-1 B030C01E
YB030C2-E (Not all models) Whenever a door is opened, the igni- tion switch will be illuminated for your convenience provided the ignition switch is not in the "ON" position. Thelight will go off approximately 10 sec- onds after closing the door or when the ignition switch is turned on.
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11/21/2005, 2:56 PM
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1CONTROLS AND EQUIPMENT
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DOOR LOCKS
B040A02Y-EAT
WARNING:
o Unlocked doors can be danger- ous. Before you drive away (es- pecially if there are children inthe car), be sure that all the doors are securely closed and locked so that the doors cannot be inad-vertently opened from the inside. This helps ensure that doors will not be opened accidentally. Also,when combined with the proper use of seat belts, locking the doors helps keep occupants frombeing ejected from the car in case of an accident.
o Before opening the door, always look for and avoid oncoming traf-fic.
o In case of accident the door is unlocked automatically (Not allmodels). B040B01A-AAT Locking and unlocking front doors with a key
o The door can be locked or unlocked
with a key.
o Lock the door by turning the key toward the front of the vehicle and unlock it by turning the key towardthe rear. HGK2008-E
UNLOCK
LOCK B040C01S-AAT Locking From the Outside The doors can be locked without a key. To lock the doors, first push the inside lock switch to the "LOCK" position sothat the red mark on the switch is not visible, then close the door. NOTE:
o When locking the door this way,
be careful not to lock the door with the ignition key left in thevehicle.
o To protect against theft, always
remove the ignition key, close allwindows, and lock all doors when leaving your vehicle unattended. HGK2009-E
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1CONTROLS AND EQUIPMENT
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B070D04GK-EAT Disarmed Stage
UNLOCK
The system will be disarmed when either of the following steps are taken: CAUTION:
Avoid trying to start the engine whilethe system is armed.
B070D01GK
LOCK!
B070C01GK-EAT Alarm Stage The alarm will be activated if any of the following occur while the car is parked and the system is armed.
1) A front door is unlocked and opened without using the transmitter.
2) The hatchback door is opened with- out using the key.
3) The engine bonnet is opened.The siren will sound and the turn signal lamp will blink continuously for approxi- mately 30 seconds. To turn off thesystem, unlock the door with the trans- mitter.
B070B02GK-EAT Armed Stage Park the car and stop the engine. Arm the system as described below.
1) Remove the ignition key from the
ignition switch.
2) Make sure that the engine bonnet, doors and hatchback door are closed.
3) Lock the doors using the transmitter of the keyless entry system.
After completion of the steps above, the turn signal lamp will blink once to indicate that the system is armed. NOTE:
1) If any door, hatchback door or engine bonnet remains open, the system will not be armed.
2) If this happens, rearm the system as described above.
3) Once the system is armed, only
the hatchback door may be un- locked using the key without dis- arming the system. CAUTION:
Do not arm the system until allpassengers have left the car. If thesystem is armed while a passenger(s) remains in the car, the alarm may be activated whenthe remaining passenger(s) leaves the car.
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